Field of the invention
[0001] The invention relates to the field of retractable, for example windable, screens,
more particularly to blocking devices for such retractable screens. More specifically
it relates to automatic mechanical blocking devices for blocking retractable screens
such as panels, vertical closures, curtains and the like, and to retractable screens
including such blocking devices.
Background of the invention
[0002] Retractable screen installations are a common accessory of buildings and housing,
such as awnings, canopies, sunscreens, curtains, sun sails, etc. A retractable screen
installation may also provide an enclosed space, for example a tent, a gazebo, etc.
Creating portable or non-permanent enclosures or spaces using retractable screens
or panels is a very popular option, which makes the retractable solutions very attractive
for outdoor use. Other solutions may include retractable screens for protecting solar
panels from rain or dust, or for efficiently blocking or reducing sunlight exposure
through a window. In other words, it is preferred to block the sunlight in order to
prevent it from entering the building, so that it does not heat up the curtain or
a panel within the building, which would then cause thermal dissipation to the air
inside the building.
[0003] The screen may be manufactured from flexible material, such as for instance fabric
(e.g. textiles) or plastics material, and it may allow or block light. The screen
may be transparent, partially transparent, or opaque to visible light. Particular
types of screens, when closed, may block wind and rain. Usually the materials used
for these screens are light weight, which presents few inconveniences for outdoor
use.
[0004] For example, wind may lift and/or bend the screen, thus interrupting the primary
function of the screen. In some cases, the screen may become deformed, or may even
tear or break. This problem is alleviated by including fixed runners which hold the
screen in place at the side thereof. However, the runners are often insufficient,
as the screen may be forced out of the runners by heavy gusts of wind.
[0005] A typical solution for outdoor curtains and panels is substituting the flexible screen
by panels of heavy material, such as blinds or aluminum strips, or even non-movable
walls. These are usually opaque, if made of metal there may be expansion and dilatations
when exposed to sunlight and heat, which may result in mechanical issues, and in some
cases they are more cumbersome to install. A different solution is providing a flexible
panel, usually with runners for holding its sides, and a weighting bar for tensioning
the panel.
Summary of the invention
[0006] It is an object of embodiments of the present invention to provide a locking device
for blocking a retractable screen, a blocking system for a retractable screen and
a retractable screen system including the blocking system, which provides effective
blocking of the screen and resistance against wind, and is easy to handle.
[0007] In a first aspect, the present invention provides a locking device for blocking a
retractable screen. The locking device comprises a fixed portion, and a movable portion
connected to a pin, the movable portion being movable with respect to the fixed portion;
and an engaging mechanism for providing engagement between the fixed portion and the
movable portion, the engaging mechanism allowing a first configuration of the movable
portion relative to the fixed portion wherein the pin is extended for blocking the
screen, and a second configuration of the movable portion relative to the fixed portion
wherein the pin is retracted for unblocking the screen. The locking device further
comprises a cycling mechanism including a force member configured to provide a force
between the movable portion and the fixed portion in a predetermined direction. Hereto,
the cycling mechanism is adapted to provide a transition of the movable portion from
the first configuration to the second configuration by moving the movable portion
with respect to the fixed portion in a direction against the force and then releasing
it, and from the second configuration to the first configuration by moving the movable
portion in the same direction and releasing it.
[0008] It is an advantage of embodiments of the present invention that the locking action
is provided by the same relative motion of two portions of the mechanism, allowing
locking the pin in a retracted position and extending the pin, or vice versa, by the
same motion.
[0009] In the locking device in accordance with embodiments of the present invention, the
cycling mechanism may be adapted to provide a cyclic sequential transition between
the first and second configuration upon sequential pushing in and releasing of the
pin.
[0010] It is an advantage of embodiments of the present invention that a self-locking device
can be provided, by using the pin itself to set its position.
[0011] In the locking device in accordance with embodiments of the present invention, the
movable portion may be a slidable element, and the fixed portion may be a sleeve for
housing the slidable element. In such embodiment, the engaging mechanism may comprise
a resilient tab in one of the portions and a shaped hole in the other of the portions
for releasably engaging the resilient tab. The shaped hole may then further comprise
a first portion for allowing the resilient tab in a first axial position, for providing
the first configuration of the pin, where the pin is extended, and a second portion
for fixing the resilient tab at a second axial position different from the first axial
position, for holding the pin in the second configuration, where the pin is retracted.
The cycling mechanism then comprises a slot comprised in the shaped hole, for allowing
the resilient tab to slide from the first portion to the second portion upon pushing
in the pin while in the first configuration; and an edge of the shaped hole, for releasing
and disengaging the resilient tab outside the shaped hole upon pushing in the pin
while in the second configuration, and for allowing transitioning the tab to the first
portion upon release.
[0012] It is an advantage of embodiments of the present invention that the locking action
is provided in a compact way by sliding the movable portion (slidable element) relative
to the fixed portion. It is a further advantage of embodiments of the present invention
that the engaging and cycling mechanism are provided by a resilient tab on the slidable
element and the shaped hole and slot on the sleeve, which is easy to provide, e.g.
by molding or stamping.
[0013] The locking device of embodiments of the present invention may further comprise a
manual control for manually setting the pin in the first or in the second configuration.
This way, the locking can be activated or deactivated manually, for example for maintenance,
or for locking the position of the screen in any of a plurality of predetermined positions.
[0014] In a second aspect, the present invention provides a blocking system for a retractable
screen. The blocking system comprises a locking device in accordance with any one
of the embodiments of the first aspect; and a contact body including a contact portion
for providing contact and pushing to the pin, and a recess for receiving the pin and
blocking the movement of the movable holder in at least one direction. The locking
device and the contact portion are arranged to provide pushing and release of the
extended pin, respectively of the retracted pin, to allow retracting the pin, respectively
to allow extending the pin when the pin is released.
[0015] It is an advantage of embodiments of the present invention that a screen can be securely
and tightly fixed in position, for example in closed position, thus for instance reducing
the chance of damage by wind.
[0016] The blocking system in accordance with embodiments of the present invention may further
comprise a protrusion defining the recess between said protrusion and the contact
portion. It is an advantage of embodiments of the present invention that the pin only
needs to contact the contact portion of the blocking system and the protrusion, thus
reducing friction and stress on both the pin and the frame.
[0017] In the blocking system in accordance with embodiments of the present invention, the
contact portion may comprise a surface with a straight slope. Such contact portion
is advantageously easy to manufacture.
[0018] In the blocking system in accordance with embodiments of the present invention, the
pin may comprise a sloped surface with a slope corresponding to the slope of the contact
portion, for providing a contact area for sliding the pin over the contact portion,
the contact area being common to the pin and the surface of the contact portion. It
is an advantage of such embodiments that the pin can slide easily into the recess
without setting pressure therein.
[0019] In a third aspect, the present invention provides a retractable screen system comprising
a screen, a frame for sliding the screen and a movable holder for holding the screen
and providing sliding thereof over the frame. The screen system includes the blocking
system of any one of the embodiments of the second aspect.
[0020] It is an advantage of embodiments of the present invention that a screen can be provided
with an effective blockage and fixture against wind.
[0021] In the retractable screen system in accordance with embodiments of the present invention,
the frame may comprise the contact body and the recess of the blocking system, and
the movable holder may comprise the locking device; or the frame may comprise the
locking device, and the movable holder may comprise the contact body and the recess
of the blocking system.
[0022] It is an advantage of embodiments of the present invention that the system is provided
in a compact frame with only a contact portion, with no extra movable pieces, allowing
fast assembly and substitution of the locking device with no need to completely disassemble
the frame.
[0023] The retractable screen system in accordance with embodiments of the present invention
may further comprise a motor for driving deployment of the screen in a first direction
or retraction of the screen in a second direction. This means that the winding and
unwinding of the screen can be done by the motor.
[0024] The retractable screen system in accordance with embodiments of the present invention
may further comprise at least one detector for detecting the limit of movement of
the screen and the blocking thereof, and a controller programmed to change the direction
of the motor when the limit of unwinding is detected or when a large resistance to
the movement is detected upon starting the movement, and to stop the motor if a large
resistance to the movement is detected during movement. This way, the winding and
unwinding of the screen can be automated.
[0025] In the retractable screen system in accordance with embodiments of the present invention,
the at least one detector may be a torque sensor. It is an advantage of embodiments
of the present invention that only a single sensor is required for providing automatized
locking and unlocking of the screen.
[0026] Particular and preferred aspects of the invention are set out in the accompanying
independent and dependent claims. Features from the dependent claims may be combined
with features of the independent claims and with features of other dependent claims
as appropriate and not merely as explicitly set out in the claims.
[0027] These and other aspects of the invention will be apparent from and elucidated with
reference to the embodiment(s) described hereinafter.
Brief description of the drawings
[0028]
FIG 1 illustrates a locking device in accordance with embodiments of the present invention.
FIG 2 illustrates a locking device transitioning from a first configuration with the
pin extended to a second configuration with the pin retracted in accordance with embodiments
of the present invention.
FIG 3 illustrates a locking device transitioning from a second configuration with
the pin retracted to a first configuration with the pin extended in accordance with
embodiments of the present invention.
FIG 4 illustrates a blocking system for a retractable screen, including a locking
device in a tensioning bar and a recess for engaging the pin of the locking device
in an upright frame, in accordance with embodiments of the present invention.
FIG 5 and FIG 6 illustrate the retractable screen system and its functioning when
the pin is retracted and the screen is rolled down, in accordance with embodiments
of the present invention.
FIG 7 and FIG 8 illustrate the retractable screen system and its functioning when
the pin is retracted and the screen in rolled down, showing the first steps of the
cycling between the second retracted configuration and the first extended configuration,
in accordance with embodiments of the present invention.
FIG 9 and FIG 10 illustrate the retractable screen system and its functioning when
the pin is fully pushed in and the screen in rolled down to the limit, showing the
automatic change of winding direction when the limit is detected, in accordance with
embodiments of the present invention.
FIG 11 and FIG 12 illustrate the retractable screen system and its functioning when
the pin is released and moves to the first configuration where the pin is extended,
in accordance with embodiments of the present invention.
FIG 13 and FIG 14 illustrate the retractable screen system locked and blocked securely
against wind, where the pin is extended and engaging a recess and the movement of
the screen is blocked until reception of an instruction from a manual or remote control,
in accordance with embodiments of the present invention.
FIG 15 and FIG 16 illustrate the retractable screen system and its functioning when
the screen is instructed to move, in accordance with embodiments of the present invention.
FIG 17 and FIG 18 illustrate the retractable screen system and its functioning where
the pin starts transitioning between the first configuration (extended pin) to the
second configuration, in accordance with embodiments of the present invention.
FIG 19 and FIG 20 illustrate the retractable screen system and its functioning when
the pin is fully pushed in and the screen is rolled down to the limit, showing the
automatic change of winding direction when the limit is detected, in accordance with
embodiments of the present invention.
FIG 21 and FIG 22 illustrate the retractable screen system and its functioning when
the pin is released while in the second configuration, in accordance with embodiments
of the present invention.
FIG 23 and FIG 24 illustrate the retractable screen system and its functioning when
the pin is released while in the second configuration, where the pin is retracted
and not engaging the recess, thus allowing winding the screen in accordance with embodiments
of the present invention.
[0029] The drawings are only schematic and are non-limiting. In the drawings, the size of
some of the elements may be exaggerated and not drawn on scale for illustrative purposes.
[0030] Any reference signs in the claims shall not be construed as limiting the scope.
[0031] In the different drawings, the same reference signs refer to the same or analogous
elements.
Detailed description of illustrative embodiments
[0032] The present invention will be described with respect to particular embodiments and
with reference to certain drawings but the invention is not limited thereto but only
by the claims. The dimensions and the relative dimensions do not correspond to actual
reductions to practice of the invention.
[0033] The terms first, second and the like in the description and in the claims, are used
for distinguishing between similar elements and not necessarily for describing a sequence,
either temporally, spatially, in ranking or in any other manner. It is to be understood
that the terms so used are interchangeable under appropriate circumstances and that
the embodiments of the invention described herein are capable of operation in other
sequences than described or illustrated herein.
[0034] Moreover, the terms top, under and the like in the description and the claims are
used for descriptive purposes and not necessarily for describing relative positions.
It is to be understood that the terms so used are interchangeable under appropriate
circumstances and that the embodiments of the invention described herein are capable
of operation in other orientations than described or illustrated herein.
[0035] It is to be noticed that the term "comprising", used in the claims, should not be
interpreted as being restricted to the means listed thereafter; it does not exclude
other elements or steps. It is thus to be interpreted as specifying the presence of
the stated features, integers, steps or components as referred to, but does not preclude
the presence or addition of one or more other features, integers, steps or components,
or groups thereof. The term "comprising" therefore covers the situation where only
the stated features are present and the situation where these features and one or
more other features are present. Thus, the scope of the expression "a device comprising
means A and B" should not be interpreted as being limited to devices consisting only
of components A and B. It means that with respect to the present invention, the only
relevant components of the device are A and B.
[0036] Reference throughout this specification to "one embodiment" or "an embodiment" means
that a particular feature, structure or characteristic described in connection with
the embodiment is included in at least one embodiment of the present invention. Thus,
appearances of the phrases "in one embodiment" or "in an embodiment" in various places
throughout this specification are not necessarily all referring to the same embodiment,
but may. Furthermore, the particular features, structures or characteristics may be
combined in any suitable manner, as would be apparent to one of ordinary skill in
the art from this disclosure, in one or more embodiments.
[0037] Similarly it should be appreciated that in the description of exemplary embodiments
of the invention, various features of the invention are sometimes grouped together
in a single embodiment, figure, or description thereof for the purpose of streamlining
the disclosure and aiding in the understanding of one or more of the various inventive
aspects. This method of disclosure, however, is not to be interpreted as reflecting
an intention that the claimed invention requires more features than are expressly
recited in each claim. Rather, as the following claims reflect, inventive aspects
lie in less than all features of a single foregoing disclosed embodiment. Thus, the
claims following the detailed description are hereby expressly incorporated into this
detailed description, with each claim standing on its own as a separate embodiment
of this invention.
[0038] Furthermore, while some embodiments described herein include some but not other features
included in other embodiments, combinations of features of different embodiments are
meant to be within the scope of the invention, and form different embodiments, as
would be understood by those in the art. For example, in the following claims, any
of the claimed embodiments can be used in any combination.
[0039] In the description provided herein, numerous specific details are set forth. However,
it is understood that embodiments of the invention may be practiced without these
specific details. In other instances, well-known methods, structures and techniques
have not been shown in detail in order not to obscure an understanding of this description.
[0040] The present invention relates to closure and blocking of retractable panels or screens,
which advantageously provides high resistance against wind while still allowing flexible,
lightweight materials to be used, such as polymer, glass fiber, glass cloth, textiles
and the like. The blocking can be automatic and safe. For example, the present invention
can provide automatic blocking when the screen is completely deployed (closed), and
it can provide automatic release when requested to retract (open). The system is compact,
and the required elements can be fitted in a small volume, for example in a thin frame
and/or in a tensioning bar of the screen, which holds the screen and provides tension
to the material of the screen.
[0041] The locking device includes a pin which can be extended and retracted cyclically
upon moving a movable portion with respect to a fixed portion of the mechanism. This
can be done upon exerting pressure on the pin itself (pushing in). The pin can be
blocked, so the movement of the screen is blocked in one direction, for example, the
winding direction. Thus the screen cannot be "rolled up" when blocked.
[0042] In some embodiments, at least a small amount of movement is allowed in the opposite
direction (e.g. unwinding direction), for allowing the pin to contact a contact body
situated at a predetermined position, providing the pressure on the pin, thus making
it retract or extend.
[0043] The system can be highly automated, without the need of complex programming of controllers
or self-learning algorithms. The system may be compatible with manual control, for
example manual blocking of the screen at a predetermined position.
[0044] Although in some embodiments of the present invention reference is made to "winding"
and "unwinding" of "windable screens", the present invention is not limited by the
actual mechanism of retraction, as the present invention can be applied to any type
of deployment and retraction of retractable screens, whether the screens are actually
wound or folded, and regardless of the type of screen, whether it is a textile screen
or a screen formed by rigid stripes of material connected to each other.
[0045] Moreover, although the invention is mainly applicable to vertical windable screens,
it can be applied to awnings, canopies, protection of solar panels, and any other
(not necessarily vertical) use where blockage of a screen is desired.
[0046] In a first aspect, the present invention provides a locking device for blocking a
screen, for example for fixing the position of a screen. The locking device includes
a retractable pin which can be extended in a first position, in order to block the
screen. The pin can also be retracted in a second position.
[0047] The locking device comprises two parts, a movable part (connected to the pin) and
a fixed part, which can engage the movable part. It is noted that the fixed part is
fixed with respect to the housing including the mechanism, for example it may be fixed
to a tensioning bar which may move when the screen is being deployed or retracted,
but the fixed part does not move with respect to the tensioning bar.
[0048] In order to provide a transition from the first to the second position, the movable
part can be moved in one direction with respect to the fixed portion. The pin is retracted.
[0049] In order to provide a transition from the second to the first position, the movable
part again can be moved in one and the same direction with respect to the fixed portion,
and the pin extends.
[0050] In some embodiments of the present invention, for providing the transition from the
first to the second configuration, the pin can be pushed in, and the pin is then held
in the second position, even after the act of pushing stopped. Furthermore, for providing
the transition from the second to the first configuration, the pin can be pushed in
again, even when the pin was already retracted. The pin transitions from a retracted
position to an extended position when the pushing action stops and the pin is released.
[0051] FIG 1 shows a locking device 100 . The locking device 100 includes a retractable
pin 101. A sleeve acting as the fixed portion 102 serves as a housing for the slidable,
elongated element being the movable portion 103 (e.g. a bar, or a cylinder or the
like), of which only small portions are shown in the figure. The locking device 100
includes an engaging mechanism 104 for engaging the slidable, elongated element (movable
portion 103) and the sleeve (fixed portion 102), comprising a shaped hole 105 in the
sleeve and a resilient tab 106 protruding from the movable portion 103.
[0052] The resilient tab 106 may include a clip, an elastic arm, a torsional spring, etc.
The shaped hole 105 includes a first region or portion 107, and a second region or
portion 108. The resilient tab 106 can rest and/or be held at any of these first or
second regions. These portions 107, 108 may be separated by a distance D along the
axis X of the slidable element.
[0053] In the first configuration, the pin 101 is extended and the tab 106 rests in the
first portion 107 of the shaped hole 105.
[0054] In the second configuration, the pin 101 is retracted, and its movable portion 103
is being held by the tab 106 which is "trapped" in the second portion 108. It is to
be noted that the pin 101 may be held in that position by the tab 106 and by an external
force keeping the tab against the borders of the shaped hole 105, for example a spring
member or the like between the sleeve and the elongated body, for example a spring
(not shown) at the side of the sleeve opposite to the pin.
[0055] The locking device may provide sequential transitions from the first to the second
configurations, and from the second to the first, in both cases by providing the same
movement and release of the movable portion 103 (elongated element) with respect to
the fixed portion 102 (sleeve), and more in particular by pushing in (and releasing)
the retractable pin 101.
[0056] FIG 2 shows a transition from the first, extended, configuration, to the second,
retracted, configuration. The top drawing 201 shows the extended pin 101 and the tab
106 resting in the first portion 107 of the shaped hole 105.
[0057] The middle drawing 202 shows the pin during full pushing in. The pin 101 travelled
a distance S (see middle part of FIG 2, but also FIG 1), and the resilient tab 106
travelled back through a slot 109 of the shaped hole 105. The pushing action surpassed
a transitional threshold and the tab 106 is at the end of the slot 109, so cycling
of to the second configuration can be provided in the last step of the FIG 2.
[0058] More specifically, when the pushing action is released, the pin 101 starts extending
again, biased by the spring member in the fixed portion 102 (sleeve), but the resilient
tab 106, due to its resilience, pushes against the border of the shaped hole 105 and
becomes "trapped" in the second portion 108 of the shaped hole 105, as shown in the
bottom drawing 203. This stops the extension of the pin 101, which remains retracted
at a distance with respect to the fully extended pin, the distance being the distance
between the positions at which the tab 106 can rest in the first and second configuration,
or roughly the same as the distance D between the first and second portions 107, 108.
It is to be noted that the tab 106 may push against the border of the shaped hole
105 due to a clip attached to the tab, or by a torsional elastic force over the tab
or the whole elongated body, etc. For example, in the bottom drawing 203, an elastic
arm 111 fixed to the slidable body is shown as part of the movable portion, within
the sleeve.
[0059] FIG 3 shows a transition from the second, retracted, configuration to the first,
extended, configuration. The top figure 301 corresponds to the bottom figure 203 of
FIG 2 (retracted configuration).
[0060] The middle figure 302 shows the result of the pushing action on the pin 101, starting
from a second configuration when the pin is retracted. The resilient tab 106 has been
pushed against the hole edge 112. Because the tab 106 is resilient, the force of the
pushing action on the pin forces the tab 106 out of the hole, into a space existing
between the elongated element and the sleeve (so the tab is forced into the sleeve).
At this point the transitional threshold is crossed again, so when the pin is released,
cycling from the second to the first configuration can be provided. The tab 106 is
shown with dashed lines, to show that it is out of view into the sleeve (fixed portion
102). The elastic arm 111 lowers down due to its elasticity. In some embodiments of
the present invention, the tab 106 and/or the edge 112 may be shaped so as to reduce
the stress in the tab and edge, for example they may be filed to allow easily driving
the tab into the sleeve.
[0061] The bottom drawing 303 shows the result of releasing the pin 101. When the pushing
action is released, the pin starts extending. Because the tab is held inside the sleeve
and the elastic arm 111 is lowered down, it slides under the second portion 108 so
it is not engaged with the hole there. The pin continues extending (for example due
to the force exerted by the spring member), and the tab engages again the hole 105
in its first portion 107, because the hole is shaped so the tab 106 can engage the
hole while the elastic arm 111 is lowered down. In some embodiments of the present
invention, a ridge may be included in the elongated body for keeping the tab into
the sleeve until the tab reaches the first portion 107 of the hole 105.
[0062] The present invention is not limited to the examples of FIG 1, FIG 2 and FIG 3. In
embodiments of the present invention, the shaped hole may be provided in the movable
portion and the resilient tab in the fixed portion. In some embodiments, the locking
device may include any suitable movable portion 103 which can slide with respect to
a fixed portion 102, both of which can engage in two configurations (which provide
an extended and respectively retracted pin), as long as transition from the first
to second configurations, and from the second to the first, can be executed both by
exerting a predetermined pushing action on the pin (a pushing action over at least
a predetermined distance) and subsequently releasing the pin.
[0063] However, it is preferred that the movement of the movable part with respect to the
fixed portion is a sliding movement, and that the portions are elongated and can partially
fit within each other. This way, a highly compact locking device can be provided which
can be fit in a tensioning bar or the like.
[0064] Although the present invention has been described with reference to a shaped hole
105 on a sleeve and a resilient tab 106, other methods can be applied. For example,
US3205863 discloses a projecting and retracting mechanism similar to one that can be used in
embodiments of the present invention. It includes a cam body (which may be part of
a movable portion) with diametrically opposite pairs of cam surfaces. These surfaces
are successively engageable by fingers to impart unidirectional rotational movement
and longitudinal reciprocating movement to the cam body and a connected body, when
a push button (which, in embodiments of the present invention, may be the pin) is
repeatedly depressed to align alternate cam surfaces with stationary stop members
(which may be part of a fixed portion). Thus, the cycling mechanism allows to cycle
the pin from an extended position to a retracted position and vice-versa by pushing
the pin.
[0065] It is underlined that the pin in a retracted position can still be further pushed
in. The pin can be pushed in to a transitional threshold 110, at least to a point
in which the cycling mechanism is activated (in the case of the FIG 1 to FIG 3, by
providing the tab over the second portion in the case of FIG 2, and by drawing the
tab into the sleeve in case of FIG 3). The transitional threshold for cycling from
the first to the second configuration may be the same or different as the transitional
threshold for cycling from the second to the first configuration.
[0066] FIG 1 shows an optional manual control 120 (e.g. a knob) which provides manual control
of the locking device. For example, the knob 120 may be linked to the movable portion
103, and may allow a user to provide manually relative motion of the movable portion
103 with respect to the fixed portion 102 (e.g. relative motion of the elongated element
within the sleeve). Thus, a user may cycle manually from the first to the second configuration,
and vice versa, with no need to manually push the pin 101, which may not be easily
reachable in an assembled screen system.
[0067] In a second aspect, the present invention provides a blocking system for blocking
a retractable screen.
[0068] The blocking system according to embodiments of the second aspect of the present
invention includes a locking device according to embodiments of the first aspect of
the present invention, and an element, or contact body, with a contact portion, for
contacting and exerting pressure on the pin of the locking device during relative
motion of the pin against the contact portion of the contact body. Moreover, the contact
body includes a recess for engaging the pin while the pin is extended. Typically,
the contact portion may extend from the recess.
[0069] In some embodiments of the present invention, the recess and the contact body are
static, provided for example in an upright frame of a screen system (see below), while
the locking device is included in the movable holder, for example holding the screen
at its bottom edge. In some embodiments (not illustrated in the drawings), the recess
and the contact body are provided in the movable holder, while the locking device
is included in the frame. The choice of one or the other depends on the particular
application or preference of the user.
[0070] FIG 4 shows a blocking system 430. The blocking system comprises a contact body 401,
with a protrusion 402 and a recess 403. The contact body 401 may be included in an
upright frame 400 of a screen system. The blocking system 430 also comprises a locking
device 100 of embodiments of the previous aspect. The locking device may be included
in a tensioning bar 410 of the screen system, which can be engaged with or fitted
to the frame. For example, the frame may include runners or the like, which can engage
to lips or sliders of the tensioning bar.
[0071] The recess 403 blocks the movement of the screen in one direction when the pin 101
of the locking device 100 is engaged in the recess. It also securely attaches the
screen to the frame, providing sufficient resistance to wind.
[0072] However, the movement of the screen in the opposite direction (unwinding, for instance)
is allowed, so the pin 101 can contact the contact body 401. The contact body includes
a contact portion 404. This contact portion 404 may comprise a material strong enough
to provide pushing to the pin 101 with low or no deformation. For example, the contact
body 401 may be a sloped body, which may for instance be fitted in the upright frame
400. It is arranged so it contacts the pin 101 when the pin moves out of the recess
403 in a predetermined direction. The contact portion 404 comprises, in the embodiment
illustrated, a planar sloped surface which corresponds to a slope of a contact surface
121 provided on the pin 101. This reduces stresses, providing good contact and pushing
on the pin with low risk of damage. However, the present invention is not limited
thereto, and the contact portion 404 of the contact body 401 may have a different
slope, or may be curved, or it may not be a surface but a corner or the like.
[0073] While the pin 101 is outside the recess 403, it is usually not extended, but either
retracted or pushed in. However, during installation or in manual mode (by activating
the knob 120) it may happen that the pin extends totally, while the tensioning bar
100 is for instance up in the frame 400, over the protrusion 402. This optional protrusion
402 allows providing the recess 403 within a predetermined distance F from the inner
wall of the frame 400. Thanks to this, the pin 101, even in its most extended position,
can be arranged so it does not contact the inner wall of the frame 400 to securely
engage a recess on the frame. Because the pin does not touch the inner walls of the
frame, friction is avoided, hence avoiding damage on the pin or frame. However, the
present invention is not limited to this example, and the recess may be included in
the frame. The extended pin should, in these cases, reach the recess. Moreover the
frame may optionally include extra recesses, for blocking (e.g. manually blocking)
the position of the screen at different heights, if desired.
[0074] The locking device 100 and the recess 403 are arranged so the extended pin 101 engages
the recess for providing sufficient stability, while the retracted pin does not engage
the recess, allowing winding up the screen.
[0075] Additionally, the contact portion 404 and the locking device 100 are arranged to
push in the pin 101 while extended, but also while retracted. The pushing action is
sufficient to push the pin beyond the transitional threshold 110 (middle drawing 202
of FIG 2) when the screen is unwound beyond a predetermined point of the contact portion
404 past the recess 403, ensuring cycling between the configurations (first configuration
with pin extended to second configuration with pin retracted, and vice versa). This
will be explained with more detail in the following aspects of the present invention.
[0076] In a third aspect, a retractable screen system is provided. The screen system includes
a movable holder for holding the screen, for example a frame, or a tensioning bar,
e.g. a bar, which may include a weight to provide tensioning of the screen, which
is especially useful in case of screens made of textile materials, flexible materials,
and the like. The screen system also includes an upright frame which holds, and provides
guiding, to the movable holder. For example, the upright frame may comprise two guide
beams including runners or the like, to fit a tensioning bar which holds and tightens
the screen. The upright frame may also hold the sides of the screen. The screen system
according to embodiments of the third aspect of the present invention further includes
the blocking system in accordance with embodiments of the second aspect of the present
invention, and further includes an automatized screen deployment (e.g. winding/unwinding)
system, for example including a motor for deploying the screen in a first direction
or retracting the screen in an opposite direction. For example, it may be a winding
motor, for winding the screen onto a roll.
[0077] In some embodiments, the system includes at least one detector for detecting the
limit of movement of the screen, for example when the screen is completely deployed,
for example when the screen holder (e.g. the tensioning bar) travels to the limit
of the frame, for example when the tensioning bar reaches the floor. The same detector,
or a different detector, may further detect that the screen in blocked with the pin
engaged to the recess.
[0078] The tensioning bar may include a weight, so as to provide tension to the screen.
The screen may unroll by the motor and by the weight of the tensioning bar.
[0079] The detector may include optical sensors, magnetic, electric sensors, accelerometers,
sensors for sensing status of the motor, for example a torque sensor, etc. It is preferably
a torque sensor, as it can be used to detect that the screen reached the limit and
whether it is blocked.
[0080] The system may include an interface for instructing the motor to unwind or wind the
screen ("down" and "up" instructions). A controller may be included to convert the
instructions of a user into a response of the motor.
[0081] The combination of the detector with a controller for controlling the motor provides
in an easy way a highly automated system. The controller may be programmed to change
the direction of the screen upon detecting that the screen reaches the limit (e.g.
when the tensioning bar reaches the floor). The controller may be programmed also
to stop the movement when resistance against the movement is detected over a threshold
(for example, normal frictions may not be considered enough to stop the movement).
Additionally, the controller may be programmed to change the direction of the movement
if, upon receiving an instruction to unwind or wind the screen, a high resistance
against the movement is detected.
[0082] An example of the functioning of the retractable screen system 500 is described with
reference to the following figures.
[0083] FIG 5 shows the pin 101 locked in a retracted position. As shown in FIG 6, the screen
600 is instructed to lower, for example by using the interface 601. The controller
may be programmed to actuate the motor upon continuous actuation of the interface
601, but it is preferable that only one short actuation (pushing the button 602 once)
suffices. The screen lowers, and the pin 101 moves towards the contact portion 404,
which in this case is a sloped surface of the body 401.
[0084] FIG 7 shows the pin 101 contacting the contact portion 404. The screen continues
unrolling, as the detector has not yet detected a resistance to movement larger than
a predetermined resistance threshold. The threshold can be programmed to be larger
than the friction forces between the pin and the contact portion. At this point, the
screen 600 is reaching its limit (the tensioning bar 410 approaches the floor 800)
as shown in FIG 8, and the pin 101 is being pushed in thanks to the slope of the contact
portion 404.
[0085] FIG 9 shows that, after the pin 101 has surpasses a particular point 900 of the contact
portion 404 of the body 401, the locking device has cycled from the first to the second
configuration (with reference to the description of FIG 3, the transitional threshold
from the second to the first configuration is surpassed, corresponding to the middle
drawing 302), allowing the pin to extend upon a future releasing of the pushing action.
The particular point 900 may be arranged taking into account the shape and dimensions
of the body and the locking device; in this case the length of the slope and its inclination
should provide a pushing action for a distance at which the pin 101 surpasses the
transitional threshold 110 for that configurational transition of the locking device
100. For example, this distance may be the same or slightly smaller (to ensure that
the threshold is surpassed without submitting the hole or the tab to stresses) as
the distance S between the first portion of the shaped hole and the end of the slot
109, as shown in FIG 1 and FIG 2. It is to be noted that the manual control 120 (e.g.
knob) is shown as fully retracted.
[0086] At this point, as shown in FIG 10, the limit of unwinding of the screen 600 can be
detected (e.g. by detecting that the tensioning bar touches the floor, or a sudden
change in torque, etc.) so the controller gives the instruction of stopping the movement
and starting the opposite movement, thus rolling back the screen 600.
[0087] FIG 11 shows the pin 101 returning and being released. The pushing action is slowly
being released while the screen 600 starts raising as shown in FIG 12.
[0088] FIG 13 shows the engagement of the pin 101 with the recess 403. In this case, the
locking device was cycled from the second configuration, where the pin was retracted,
to the first configuration, so the pin extends fully and fits the recess 403. Now,
a strong and/or sudden resistance against the movement is detected, so the controller
stops the movement as shown in FIG 14 (no arrow), the screen 600 being blocked and
being secured against wind. In some embodiments, the motor is locked too. The motor
may provide enough tension on the screen so it is stable against wind.
[0089] The distance travelled by the screen between the moment when the screen starts rolling
back (FIG 10) and the moment when the pin engages the recess (FIG 14) can be tuned,
so wind does not freely pass under the screen. Additionally in some embodiments the
tensioning bar may include a flexible closure for contacting the floor, such as for
instance a rubber strip, so there is no free space between the screen or holder thereof
when the pin is engaged in the recess.
[0090] In FIG 15 is shown that, while the pin 101 engages the recess 403, the screen is
securely fixed to the frame against wind. Additionally the engagement between the
recess 403 and the pin 101 also blocks the winding of the screen. However, it is possible
to unwind again the screen by moving the screen down, as the movement is only blocked
in one direction. In fact, in order to be able to roll up the screen again, the screen
must first move down to push the pin in again.
[0091] In some embodiments of the present invention, the winding and unwinding of the screen
is automated. It is possible to obtain a smart system in which, as represented in
FIG 16, if the pin is engaged in the recess, no matter which actuation is done in
the interface 601, the result will be the same: unwinding the screen (arrow down).
[0092] More in detail, if the controller is instructed to unwind the screen while being
locked, because this movement is allowed, the screen will be rolled down. However,
if the controller is instructed to roll up (or wind up, or retract) the screen while
being locked, a high resistance against this movement is detected, so the controller
changes the movement and brings the screen down, unwinding it. This second option
is more intuitive for a user. The user observes that the screen is deployed and desires
to wind up the screen, and actuates the interface with the option 'up'. However, the
screen is blocked, so it is rolled down. This provides pushing to the pin which retracts,
the screen reaches its limit and rolls back up, as originally instructed intuitively
by the user. But in this case, the pin is fixed in a retracted position, so it does
not engage the recess of the frame, allowing completely winding up the screen. With
reference to the figures:
Starting from a locked screen with the pin engaged in the recess (FIG 15), either
by instructing winding or unwinding the screen, the result will be to unwind the screen.
While unwinding the screen, FIG 17 shows the pin 101 being pushed in again due to
the surface of the contact portion 404 as before, further pushing on the pin 101,
while the screen 600 moves down as shown in FIG 18.
[0093] As shown in FIG 19, the pin 101 is pushed in again past the particular point 900,
which causes the full retraction of the movable portion of the locking device 100
as in FIG 9. The locking device is ready to cycle from the second configuration to
the first, upon release of the pushing action, as shown in the middle drawing 202
of FIG 2.
[0094] The movement downwards (unwinding the screen 600) continues with no further unnecessary
pushing of the pin 101 thanks to the shape provided to the contact portion 404. Then
as shown in FIG 20, the screen may reach the limit of unwinding, which is detected
by the sensor 2001 so the controller 2002 changes again the movement of the rotor
2000 driven by the motor and brings the screen 600 up.
[0095] FIG 21 shows the pushing action on the pin 101 being released while the screen 600
moves up as shown in FIG 22. The engagement mechanism of the locking device 100 will
lock and hold the movable part with respect to the fixed part in a second configuration
with respect to the fixed portion, in which the pin is retracted as shown in the bottom
drawing 203 of FIG 2.
[0096] FIG 23 shows the effect of the second configuration. The retracted pin protrudes
enough from the holder (in this case, the tensioning bar 410) so it can contact the
body again in a future unwinding of the screen, so it can be pushed in by the contact
body beyond the point in which the locking device can cycle. However, it is retracted
enough so it leaves enough distance from the recess (e.g. from the edge of the protrusion
402 providing the recess 403) so that the retracted pin 101 does not engage the recess
anymore.
[0097] As shown in FIG 24, the screen 600 has complete freedom to unwind as much as desired,
even completely.
[0098] In order to simplify the drawings, the rotor 2000 including a detector 2001 (e.g.
a torque sensor) and controller 2002 are only shown in FIG 20. The controller may
be a simple controller with no need of complex algorithms, just the instructions to
(a) change the direction of the rotor when:
- the limit of unwinding is detected or
- when a large resistance to the movement is detected upon starting the movement, and
to (b) stop the rotor if a large resistance to the movement is detected during movement.
[0099] The rotor may be driven by a motor.
[0100] As mentioned before, a manual control of the locking device may be provided and connected
directly to the pin, e.g. to the elongated body of the pin. The manual control may
allow to manually disengage or engage the pin into the recess. This may cause that
the pin can be extended along the frame beyond the recess for blocking a completely
deployed screen, which may happen during installation but not in normal utilization
of the screen.
[0101] Additionally, the frame may include other recesses at predetermined heights of the
frame. While the height of the screen can be selected and fixed manually or by a motor,
the manual control and the locking device of the tensioning bar allows locking the
screen in a blocked position predetermined by the further recesses along the frame,
improving stability and resistance against outdoor conditions (e.g. wind) in a position
different from the closed configuration of the screen.
[0102] As shown in FIG 5 and further figures, in order to reduce the chance of damage of
the pin, or of the locking device or of the recess and/or protrusion thereof, the
protrusion 402 may include a slip surface to facilitate slipping of the extended pin
101 over the protrusion. If the pin includes a sloped surface for engaging a sloped
surface of the contact portion, the slip surface may have the same slope as the contact
portion.
[0103] In some embodiments, the present invention provides a screen complying with European
standard EN 13561 of standard blinds and awnings published on May 2015
1. A locking device (100) for blocking a retractable screen (600), the locking device
comprising:
- a fixed portion (102), and a movable portion (103) connected to a pin (101), the
movable portion being movable with respect to the fixed portion,
- an engaging mechanism for providing engagement between the fixed portion (102) and
the movable portion (103), the engaging mechanism allowing a first configuration of
the movable portion relative to the fixed portion wherein the pin (101) is extended
for blocking the screen (600), and a second configuration of the movable portion relative
to the fixed portion wherein the pin (101) is retracted for unblocking the screen
(600),
wherein the locking device (100) further comprises
- a cycling mechanism including a force member configured to provide a force between
the movable portion (103) and the fixed portion (102) in a predetermined direction,
the cycling mechanism adapted to provide a transition of the movable portion from
the first configuration to the second configuration by moving the movable portion
with respect to the fixed portion in a direction against the force and then releasing
it, and from the second configuration to the first configuration by moving the movable
portion in the same direction and releasing it.
2. The locking device of the previous claim, wherein the cycling mechanism is adapted
to provide a cyclic sequential transition between the first and second configurations
upon sequential pushing in and releasing of the pin (101).
3. The locking device of any one of the previous claims, wherein the movable portion
(103) is a slidable element, and the fixed portion (102) is a sleeve for housing the
slidable element,
the engaging mechanism comprising a resilient tab (106) in one of the portions and
a shaped hole (105) in the other of the portions for releasably engaging the resilient
tab (106), the shaped hole (105) further comprising:
- a first portion (107) for allowing the resilient tab in a first axial position,
for providing the first configuration of the pin (101), where the pin (101) is extended,
and
- a second portion (108) for fixing the resilient tab (106) at a second axial position
different from the first, for holding the pin (101) in the second configuration, where
the pin (101) is retracted,
the cycling mechanism comprising
- a slot (109) comprised in the shaped hole (105), for allowing the resilient tab
(106) to slide from the first portion (107) to the second portion (108) upon pushing
in the pin (101) while in the first configuration, and
- an edge (112) of the shaped hole (105), for releasing and disengaging the resilient
tab (106) outside the shaped hole (105) upon pushing in the pin while in the second
configuration, and for allowing transitioning the tab (106) to the first portion (107)
upon release.
4. The locking device of any one of the previous claims, further comprising a manual
control (120) for manually setting the pin in the first or second configuration.
5. A blocking system (430) for a retractable screen, comprising
- the locking device (100) of any one of the previous claims,
- a contact body (401) including a contact portion (404) for providing contact and
pushing to the pin (101), and a recess (403) for receiving the pin (101) and blocking
the movement of the movable holder (410) in at least one direction,
wherein the locking device (100) and the contact portion (404) are arranged to provide
pushing and release of the extended pin (101), respectively of the retracted pin (101),
to allow retracting the pin (101), respectively to allow extending the pin (101) when
the pin (101) is released.
6. The blocking system (430) of claim 5, further comprising a protrusion (402) defining
the recess (403) between said protrusion (402) and the contact portion (404).
7. The blocking system of any one of claims 5 or 6, wherein the contact portion (404)
comprises a surface with a straight slope.
8. The blocking system of claim 7, wherein the pin (101) comprises a sloped surface (121)
with a slope corresponding to the slope of the contact portion (404), for providing
a contact area for sliding the pin (101) over the contact portion (404), the contact
area being common to the pin and the surface of the contact portion (404).
9. A retractable screen system (500) comprising a screen (600), a frame (400) for sliding
the screen (600) and a movable holder (410) for holding the screen and providing sliding
thereof over the frame (400),
the screen system including the blocking system (430) of any one of claims 5 to 8.
10. The retractable screen system (500) of claim 9,
wherein the frame (400) comprises the contact body (401) and the recess (403) of the
blocking system, and the movable holder (410) comprises the locking device (100),
or wherein the frame (400) comprises the locking device (100), and the movable holder
(410) comprises the contact body (401) and the recess (403) of the blocking system.
11. The retractable screen system (500) of any of claims 9 or 10, further comprising a
motor for driving deployment of the screen (600) in a first direction or retraction
of the screen (600) in a second direction.
12. The retractable screen system (500) of claim 11, further comprising at least one detector
(2001) for detecting the limit of movement of the screen and the blocking thereof,
and a controller (2002) programmed to change the direction of the motor when the limit
of unwinding is detected or when a large resistance to the movement is detected upon
starting the movement, and to stop the motor if a large resistance to the movement
is detected during movement.
13. The retractable screen system (500) of the previous claim, wherein the at least one
detector (2001) is a torque sensor.