TECHNICAL FIELD
[0001] The present invention relates to titanium copper, a method for producing titanium
copper, and an electronic component. For example, the present invention relates to
titanium copper, a method for producing the titanium copper and an electronic component
using the titanium copper, which are suitable for use in electronic components such
as connectors, battery terminals, jacks, relays, switches, autofocus camera modules,
and lead frames.
BACKGROUND ART
[0002] Recently, progressing miniaturization of electronic components such as lead frames
and connectors used in electric/electronic devices and on-board components is bringing
about remarkable tendencies to narrow a pitch and reduce a height of a copper alloy
member forming an electronic component. A smaller connector has a narrower pin width,
resulting in a smaller folded shape, so that the copper alloy member to be used is
required to have high strength in order to obtain required spring properties. In this
respect, a copper alloy containing titanium (hereinafter referred to as "titanium
copper") has a relatively high strength and the best stress relaxation resistance
among copper alloys. Therefore, the titanium copper has been traditionally used as
a signal system terminal member.
[0003] The titanium copper is an age-hardening copper alloy, which has a good balance between
strength and bending workability, and additionally exhibits particularly improved
characteristics among various copper alloys in terms of stress relaxation resistance.
Therefore, developments have been made to improve properties such as strength and
bending workability while maintaining the stress relaxation resistance of the titanium
copper.
[0004] Japanese Patent Application Publication No.
2014-185370 A (Patent Document 1) describes a Cu-Ti-based copper alloy sheet having improved bending
workability while maintaining high strength and having improved fatigue resistance
while maintaining good stress relaxation resistance, wherein the copper alloy has
a composition of 2.0 to 5.0% by mass of Ti, 0 to 1.5% by mass of Ni, 0 to 1.0% by
mass of Co, 0 to 0.5% by mass of Fe, 0 to 1.2% by mass of Sn, 0 to 2.0% by mass of
Zn, 0 to 1.0% by mass of Mg, 0 to 1.0% by mass of Zr, 0 to 1.0% by mass of Al, 0 to
1.0% by mass of Si, 0 to 0.1% by mass of P, 0 to 0.05% by mass of B, 0 to 1.0% by
mass of Cr, 0 to 1.0% by mass of Mn, and 0 to 1.0% by mass of V, the total content
of Sn, Zn, Mg, Zr, Al, Si, P, B, Cr, Mn and V among these elements being 3.0% or less,
the balance being Cu and inevitable impurities, wherein the copper alloy sheet has
a metal structure in which a maximum width of grain boundary reaction type precipitates
is 500 nm or less and a density of granular precipitates having a diameter of 100
nm or more is 10
5/mm
2 or less in a cross section perpendicular to a thickness direction.
[0005] Japanese Patent Application Publication No.
2010-126777 A (Patent Document 2) describes a copper alloy sheet having improved bending workability
while maintaining high strength, wherein the copper alloy sheet has a composition
of 1.2 to 5.0% by mass of Ti, the balance being Cu and inevitable impurities, wherein
an average crystal grain size is from 5 to 25 µm, and a ratio (maximum crystal grain
size - minimum crystal grain size) / average crystal grain size is 0.20 or less, in
which the maximum crystal grain size is a maximum value of average values of the crystal
grain sizes in the respective regions of a plurality of regions having the same shape
and sizes, which are randomly selected on the sheet surface, the minimum crystal grain
size is a minimum value among average values of crystal grain sizes in the respective
regions, and the average crystal grain size is an average value of the average values
of the crystal grains in the respective regions, and wherein the copper alloy sheet
has a crystal orientation satisfying l{420} / l
0{420} > 1.0, in which the l{420} is an X-ray diffraction intensity of a {420} crystal
plane on a sheet surface of the copper alloy sheet, and the l
0{420} is an X-ray diffraction intensity of a {420} crystal plane of pure copper standard
powder.
[0006] Japanese Patent Application Publication No.
2008-308734 A (Patent Document 3) describes a copper alloy sheet material having improved bending
workability and improved stress relaxation resistance, as well as improved spring
back, wherein the copper alloy sheet has a composition of 1.0 to 5.0% by mass of Ti,
the balance being Cu and inevitable impurities, and wherein the copper alloy sheet
has a crystal orientation satisfying l{420} / l
0{420} > 1.0, and has an average crystal grain size of 10 to 60 µm.
[0007] Japanese Patent Application Publication No.
H07-258803 A (Patent Document 4) describes a method for producing a high-strength copper alloy
having improved strength and improved bending workability by adjusting production
steps from a solutionizing treatment to a cold rolling step, wherein the method comprises
subjecting to a copper alloy containing 0.01 to 4.0% of Ti, the balance being Cu and
inevitable impurities (1) a first solutionizing treatment carried out under heat treatment
conditions of a temperature of 800 °C or higher within 240 seconds and an average
crystal grain size of not more than 20 µm; (2) a first cold rolling carried out at
a working ratio of less than 80%; (3) a second solutionizing treatment carried out
under heat treatment conditions of a temperature of 800 °C or higher within 240 seconds
and an average grain size of from 1 to 20 µm or less; (4) a second cold rolling carried
out at a working ratio of 50% or less; and (5) an aging treatment at a temperature
of from 300 to 700 °C for 1 hour to less than 15 hours in this order.
CITATION LIST
Patent Literatures
[0008]
Patent Document 1: Japanese Patent Application Publication No. 2014-185370 A
Patent Document 2: Japanese Patent Application Publication No. 2010-126777 A
Patent Document 3: Japanese Patent Application Publication No. 2008-308734 A
Patent Document 4: Japanese Patent Application Publication No. H07-258803 A
SUMMARY OF INVENTION
Technical Problem
[0009] Recently, electronic devices are required to have higher reliability in addition
to higher functionality, and electronic components used for the electronic devices
are also required to have higher reliability. In particular, heat resistance is one
of important indices, which requires a higher level than the prior art. Titanium copper
is known to have relatively better stress relaxation resistance. However, the titanium
copper alloys disclosed in Patent Documents 1 to 4 still cannot provide sufficient
stress relaxation resistance, and so there is a need for further improvement of stress
relaxation resistance.
[0010] In view of the above problems, the present disclosure provides titanium copper having
improved stress relaxation resistance, a method for producing the titanium copper,
and an electronic component using the titanium copper.
Solution to Problem
[0011] As a result of intensive studies to solve the above problems, the present inventor
has found that a titanium copper in which a grain orientation spread (GOS) in crystal
grains calculated in an EBSD measurement on a rolled surface, its area ratio, and
an area ratio of crystal grains with a certain value of Schmidt factor are within
predetermined ranges, respectively, has improved stress relaxation resistance.
[0012] In one aspect, a titanium copper according to an embodiment of the present invention
contains from 2.0 to 4.5% by mass of Ti, and a total amount of from 0 to 0.5% by mass
of at least one selected from the group consisting of Fe, Co, Ni, Cr, Zn, Zr, P, B,
Mo, V, Nb, Mn, Mg, and Si as a third element, the balance being copper and inevitable
impurities, wherein an area ratio of crystal grains with a GOS (Grain Orientation
Spread) of from 2 to 6° when an orientation difference of 5° or more is regarded as
a crystal grain boundary in crystal orientation analysis in an EBSD measurement on
a rolled surface is from 60 to 90%, and an area ratio of crystal grains with a Schmidt
factor of 0.35 or less is from 5 to 20%.
[0013] In one aspect, a method for producing titanium copper according to an embodiment
of the present invention comprises casting a titanium copper ingot containing from
2.0 to 4.5% by mass of Ti, and a total amount of from 0 to 0.5% by mass of at least
one selected from the group consisting of Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb,
Mn, Mg, and Si as a third element, the balance being copper and inevitable impurities,
and subjecting the cast ingot to hot rolling; and then carrying out a cold rolling
step and a subsequent final solutionizing treatment step, wherein the hot rolling
step comprises treating the ingot such that a compressive strain per pass is from
0.15 to 0.30 and a maximum strain rate at 700 to 900 °C is from 2.0 to 6.0/s, and
wherein the final solutionizing treatment step comprises carrying out a treatment
at a heating temperature (°C) of from 52 × X + 610 to 52 × X + 680 in which X is an
addition amount (% by mass) of Ti, for a residence time of from 5 to 60 seconds.
Advantageous Effects of Invention
[0014] According to the present invention, it is possible to provide titanium copper having
improved stress relaxation resistance, a method for producing the titanium copper,
and an electronic component using the titanium copper.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
FIG. 1 is a view for explaining a measurement principle of a stress relaxation rate.
FIG. 2 is a view for explaining a measurement principle of a stress relaxation rate.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(Ti Concentration)
[0016] Titanium copper according to an embodiment of the present invention has a Ti concentration
of from 2.0 to 4.5% by mass. The titanium copper has increased strength and increased
electrical conductivity by dissolution of Ti in a Cu matrix with a solutionizing treatment
and by dispersion of fine precipitates in the alloy with an aging treatment.
[0017] If the Ti concentration is less than 2.0% by mass, deposition of precipitates is
not sufficient and any desired strength cannot be obtained. If the Ti concentration
is more than 4.5% by mass, workability is deteriorated and the material is easily
cracked during rolling. In terms of a balance between strength and workability, a
preferable Ti concentration is from 2.5 to 3.5% by mass.
(Third Element)
[0018] The titanium copper according to an embodiment of the present invention contains
at least one of third elements selected from the group consisting of Fe, Co, Ni, Cr,
Zn, Zr, P, B, Mo, V, Nb, Mn, Mg, and Si, whereby the strength can be further improved.
However, if the total concentration of the third elements is more than 0.5% by mass,
the workability is deteriorated and the material is easily cracked during rolling.
Therefore, these third elements can be contained in a total amount of from 0 to 0.5%
by mass, and in view of the balance between strength and workability, the titanium
copper preferably contains one or more of the above elements in a total amount of
from 0.1 to 0.4% by mass. For each additive element, the titanium copper contains
from 0.01 to 0.15% by mass of each of Zr, P, B, V, Mg, and Si, and from 0.01 to 0.
3% by mass of each of Fe, Co, Ni, Cr, Mo, Nb and Mn, and from 0.1 to 0.5% by mass
of Zn.
(GOS)
[0019] The titanium copper according to an embodiment of the present invention is characterized
in that a grain orientation spread (GOS) quantifying an average orientation difference
in crystal grains is controlled within a certain range. More particularly, an area
ratio of crystal grains with a GOS of 2 to 6° is from 60 to 90%. The GOS within the
above range means that there is fine precipitation in the crystal grains, thereby
enabling the stress relaxation resistance to be improved.
[0020] If the area ratio of the crystal grains with a GOS of from 2 to 6° is less than 60%,
fine precipitates are insufficient and the stress relaxation resistance is not improved.
On the other hand, if the area ratio of the crystal grains with a GOS of from 2 to
6° is higher than 90%, coarse precipitation increases so that the stress relaxation
resistance is not improved. The area ratio of crystal grains with a GOS of from 2
to 6° is preferably from 65 to 85%, and more preferably 70 to 80%.
[0021] As used herein, the "GOS" refers to an average value of orientation differences between
all pixels within each crystal grain when an orientation difference of 5° or more
is regarded as a crystal grain boundary, in crystal orientation analysis in EBSD (Electron
Back Scatter Diffraction) measurement on a rolled surface, using an analysis software
(for example, OIM Analysis available from TSL Solutions, Inc.) attached to the EBSD.
The "GOS" is determined by calculating the average value of the orientation differences
between pixels within the crystal grains and all the remaining pixels, and performing
this procedure for all crystal grains.
[0022] In this embodiment, the following conditions are adopted for EBSD measurement:
- (a) SEM conditions
- Beam Conditions: an acceleration voltage of 15 kV and an irradiation current of 5
× 10-8 A;
- Work Distance: 25mm;
- Observation Field: 150 µm × 150 µm;
- Observation Surface: rolled surface;
- Pre-treatment of Observation Surface: The structure is allowed to appear by electropolishing
in a solution of 67% phosphoric acid + 10% sulfuric acid + water under conditions
of 15V for 60 seconds.
- (b) EBSD conditions
- Measurement Program: OIM Data Collection;
- Data analysis Program: OIM Analysis (Ver. 5.3); and
- Step Width: 0.25 µm.
(Schmidt Factor)
[0023] In the titanium copper according to the present invention, the area ratio of the
crystal grains with a Schmidt factor of 0.35 or less is controlled to 5 to 20%. When
the area ratio of the crystal grains with a Schmidt factor of 0.35 or less is 5 to
20%, the stress relaxation resistance of the titanium copper according to the present
invention can be improved, in combination with the area ratio of the crystal grains
with a GOS of from 2 to 6°.
[0024] A shear stress τ required when slip deformation occurs in the material can be expressed
as τ = σ cos ϕ cos λ. Here, σ is a tensile stress, ϕ is an angle formed by a tensile
axis and a normal line of a sliding surface, λ is an angle formed by the tensile axis
and the sliding direction, and the portion of cos ϕ cos λ is a Schmidt factor. The
Schmidt factor takes a value from 0 to 0.5 and represents ease of deformation. That
is, the Schmidt factor means that if it is lower it is difficult to deform, and if
it is higher it is easy to deform. If the area ratio of the crystal grains with a
Schmidt factor of 0.35 or less is more than 20%, the resistance is increased when
stress is applied and the strain tends to accumulate. As a result, the stress relaxation
resistance is not improved. Although the stress relaxation resistance is improved
as the area ratio of the crystal grains with Schmid factor of 0.35 or less is lower,
it is practically difficult to control the area ratio of the crystal grains with a
Schmid factor of 0.35 or less to less than 5% in a completely recrystallized state.
From this viewpoint, the area ratio of the crystal grains with a Schmidt factor of
0.35 or less is preferably from 6 to 18%, and more preferably 7 to 16%.
[0025] In the present embodiment, the "Schmidt factor" refers to a result calculated for
individual crystal grains when an orientation difference of 5° or more is regarded
as a crystal grain boundary, in crystal orientation analysis in EBSD (Electron Back
Scatter Diffraction) measurement on a rolled surface, using an analysis software (for
example, OIM Analysis available from TSL Solutions, Inc.) attached to the EBSD. The
following conditions are adopted for EBSD measurement:
- (a) SEM conditions
- Beam Conditions: an acceleration voltage of 15 kV and an irradiation current of 5
× 10-8 A;
- Work Distance: 25mm;
- Observation Field: 150 µm × 150 µm;
- Observation Surface: rolled surface;
- Pre-treatment of Observation Surface: The structure is allowed to appear by electropolishing
in a solution of 67% phosphoric acid + 10% sulfuric acid + water under conditions
of 15V for 60 seconds.
(Stress Relaxation Resistance)
[0026] The titanium copper according to an embodiment of the present invention can have
improved stress relaxation resistance. In one Embodiment, it has a feature that a
stress relaxation rate is 10% or less after maintaining the titanium copper at 300
°C for 10 hours.
(Average Crystal Grain Size)
[0027] In one embodiment of the titanium copper according to the present invention, it is
preferable to control an average crystal grain size on the rolled surface to a range
of from 2 to 30 µm, more preferably to a range of from 2 to 15 µm, and even more preferably
a range of from 2 to 10 µm, from the viewpoint of improving the strength, bending
workability and fatigue characteristics with a good balance.
[0028] The average crystal grain size refers to an average crystal grain size in a case
where an orientation difference of 5° or more is regarded as a crystal grain boundary
by a crystal orientation analysis in EBSD (Electron Back Scattering Diffraction) measurement
on the rolled surface using an analysis software (e.g.,, OIM Analysis available from
TSL Solutions) attached to the EBSD, as with the average crystal grain size used for
calculating the coefficient of variation of the crystal grain size as described above.
(0.2% Yield Strength)
[0029] In one embodiment, the titanium copper according to the embodiment of the present
invention can achieve a 0.2% yield strength of 800 MPa or more in a direction parallel
to the rolling direction. The 0.2% yield strength of the titanium copper according
to the present invention is 850 MPa or more in a preferred embodiment, 900 MPa or
more in a more preferred embodiment, and 950 MPa or more in an even more preferred
embodiment.
[0030] The upper limit value of the 0.2% yield strength is not particularly limited from
the viewpoint of the intended strength of the present invention. However, in terms
of labors and costs, the upper limit is typically 1200 MPa or less, and more typically
1100 MPa or less.
[0031] In the present invention, the 0.2% yield strength of titanium copper in the direction
parallel to the rolling direction is measured in accordance with JIS-Z2241 (2011)
(Metal Material Tensile Test Method).
(Thickness of Titanium Copper)
[0032] In one embodiment, the titanium copper according to the present invention can have
a thickness of 1.0 mm or less, and in a typical embodiment, it can have a thickness
of from 0.02 to 0.8 mm, and in a more typical embodiment, it can have a thickness
of from 0.05 to 0.5 mm.
(Use)
[0033] The titanium copper according to the present invention can be processed into various
copper products, such as plates, strips, tubes, bars and wires. The titanium copper
according to the present invention can preferably be used as a conductive material
or a spring material in electronic parts including, but not limited to, switches,
connectors, autofocus camera modules, jacks, terminals (particularly battery terminals),
and relays. These electronic components can be used, for example, as on-board components
or components for electric/electronic devices.
(Production Method)
[0034] Hereinafter, the method for producing the titanium copper according to an embodiment
of the present invention includes casting an titanium copper ingot containing from
2.0 to 4.5% by mass of Ti, a total amount of from 0 to 0.5% by mass of at least one
selected from the group consisting of Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb, Mn,
Mg, and Si as a third element, the balance being copper and inevitable impurities,
and subjecting the cast ingot to hot rolling, and then carrying out a cold rolling
step and a subsequent final solutionizing treatment step. Hereinafter, a suitable
production example of the titanium copper according to this embodiment is sequentially
described for each step.
<Production of Ingot>
[0035] Production of the ingot by melting and casting is basically carried out in a vacuum
or in an inert gas atmosphere. If the additive element remains un-melted during melting,
it does not effectively act on improvement of strength. Therefore, in order to eliminate
un-melted residue, a high melting point third element such as Fe and Cr should be
sufficiently agitated after being added, and then maintained for a certain period
of time. On the other hand, since Ti is relatively easily dissolved in Cu, it may
be added after the third element is melted. Therefore, to Cu is added at least one
selected from the group consisting of Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb, Mn,
Mg, and Si so as to contain them in a total amount of from 0 to 0. 5% by mass and
then added Ti so as to contain it in an amount of from 2.0 to 4.5% by mass to produce
the ingot.
<Homogenized Annealing and Hot Rolling>
[0036] Since solidifying segregation and crystallized matters produced during the production
of the ingot are coarse, it is desirable to dissolve them in the parent phase as much
as possible to decrease them, and eliminate them as much as possible, by homogenized
annealing. This is because it is effective in preventing cracks due to bending. More
particularly, after the ingot production step, homogenized annealing is preferably
carried out by heating at 900 to 970 °C for 3 to 24 hours, and the hot rolling is
then carried out. In order to prevent liquid metal embrittlement, it is preferable
that a temperature before and during the hot rolling is preferably 960 °C or less,
and that a temperature is preferably 800 °C or more for a pass from an original thickness
to an entire working ratio of 80%.
[0037] In the present invention, a compressive strain per pass is from 0.15 to 0.30, and
a maximum strain rate at 700 to 900 °C is from 2.0 to 6.0/s, and in a preferred embodiment,
from 3.0 to 5.0/s. This can allow the GOS and Schmidt factor to be controlled to the
above ranges. The compressive strain per pass can be calculated by dividing a compressive
strain η = In {(cross-sectional area before hot rolling) / (cross-sectional area after
hot rolling)} by the total number of passes in hot rolling. Further, the strain rate
ε (/s) is calculated from the following equation (1):
[Equation 1]
in which H
0 is a sheet thickness (mm) on an inlet side, n is a rotation speed (rpm) of a rolling
roll, R is a radius (mm) of the rolling roll, and r' is a working ratio ((sheet thickness
on inlet side) - (sheet thickness on outlet side / sheet thickness on inlet side).
<Cold Rolling and Annealing>
[0038] After the hot rolling, cold rolling is carried out. The working ratio of the cold
rolling is typically 60% or more. The working ratio per pass can be obtained according
to the following Equation (2), where T
0 is a thickness of the ingot before rolling by the pass and T is a thickness of the
ingot at the end of rolling by the pass:
[0039] Annealing can be then carried out. The annealing is typically carried out at 900
°C for 1 to 5 minutes. The cold rolling and annealing can be repeated as needed.
<First Solutionizing Treatment>
[0040] A first solutionizing treatment is preferably carried out after repeating the cold
rolling and annealing as needed. Here, the reason why the solutionizing treatment
is carried out in advance is to reduce burdens in a final solutionizing treatment.
That is, in the final solutionizing treatment, it is not a heat treatment for dissolving
second phase grains and solutionizing is already achieved, so it is sufficient to
cause recrystallization while maintaining that state and thus to be a light heat treatment.
More particularly, the first solutionizing treatment may be carried out at a heating
temperature of from 850 to 900 °C for 2 to 10 minutes. In this case, it is preferable
to increase the heating rate and the cooling rate as much as possible so that the
second phase grains do not precipitate. It should be noted that the first solutionizing
treatment may not be carried out.
<Intermediate Rolling>
[0041] Intermediate rolling is then carried out. The working ratio of the intermediate rolling
is typically 60% or more.
<Final Solutionizing Treatment>
[0042] In the final solution treatment, it is desirable to dissolve precipitates completely.
However, if heating is carried out at an elevated temperature until the precipitates
are completely eliminated, the crystal grains tends to coarsen. Therefore, the heating
temperature is near a solid solution limit of the second phase grain composition.
More particularly, the heating temperature (°C) is in a range of from 52 × X + 610
to 52 × X + 680 where X is an addition amount (% by mass) of Ti.
[0043] In a case where the heating temperature is lower than 52 × X + 610 °C, it causes
non-recrystallization, and in a case where the heating temperature is higher than
52 × X + 680, the crystal grain size becomes coarse. In both cases, the strength of
titanium copper finally obtained is decreased.
[0044] The GOS and Schmidt factor can be controlled by adjusting a heating time in the final
solutionizing treatment. The heating time can be, for example, from 5 to 60 seconds,
and typically from 20 to 45 seconds.
<Final Cold Rolling>
[0045] Final cold rolling is carried out following the final solutionizing treatment. The
final cold rolling can increase the strength. In order to obtain good stress relaxation
resistance, the working ratio is preferably from 5 to 50%, and more preferably from
20 to 40%.
<Aging Treatment>
[0046] An aging treatment is carried out following the final cold rolling. Preferably, it
is carried out by heating at a material temperature of from 300 to 500 °C for 1 to
50 hours, and more preferably heating at a material temperature of from 350 to 450
°C for 10 to 30 hours. The aging treatment is preferably carried out in an inert atmosphere
such as Ar, N
2 and H
2 in order to suppress generation of an oxide film.
[0047] In summary, the method for producing the titanium copper according to the embodiment
of the present invention includes:
a step of casting a titanium copper ingot containing from 2.0 to 4.5% by mass of Ti,
and a total amount of from 0 to 0.5% by mass of at least one selected from the group
consisting of Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb, Mn, Mg, and Si as a third element,
the balance being copper and inevitable impurities;
a hot rolling step of treating the cast ingot such that a compressive strain per pass
is from 0.15 to 0.30 and a maximum strain rate at 700 to 900 °C is from 2.0 to 6.0/s;
and
a final solutionizing treatment of treating the ingot at a heating temperature (°C)
in a range of from 52 × X + 610 to 52 × X + 680 for a retention time of from 5 to
50 seconds, in which X is an addition amount (% by mass) of Ti.
[0048] It will be appreciated by a person skilled in the art that steps such as grinding,
polishing, and shot blast pickling for removing oxide scales on the surface may be
carried out between the above steps.
EXAMPLES
[0049] Hereinafter, while Examples of the present invention are shown below together with
Comparative Examples, these are provided for better understanding of the present invention
and its advantages, and are not intended to limit the invention.
[0050] Each alloy containing the alloy components as shown in Table 1, the balance being
copper and inevitable impurities, was used as an experimental material to investigate
effects of production conditions of the alloy components, hot rolling and final solutionizing
treatment on the 0.2% yield strength, average crystal grain size, GOS, Schmidt factor
and stress relaxation resistance.
[0051] First, 2.5 kg of electrolytic copper was melted in a vacuum melting furnace, and
each third element was added at each mixing ratio as shown in Table 1, and Ti was
then added at each mixing ratio as shown in Table 1. After sufficient consideration
was given to the retention time after the addition such that there was no un-melted
residue of the added elements, these were injected into a mold in an Ar atmosphere
to produce about 2 kg of each ingot.
[0052] The ingot was subjected to homogenized annealing at 950 °C for 3 hours, followed
by hot rolling at 900 to 950 °C to obtain a hot rolled sheet having a thickness of
10 mm. After descaling by chamfering, cold rolling and annealing were repeated to
obtain a raw strip thickness (2.0 mm), and a first solutionizing treatment was carried
out for the raw strip. The first solutionizing treatment was carried out by heating
at 850 °C for 10 minutes, and then cooling in water. The intermediate cold rolling
was then carried out, followed by the final solution treatment, and followed by cooling
in water. Then, after descaling by pickling, the final cold rolling was carried out
at a working ratio of 25% to obtain a sheet thickness of 0.1 mm, and finally the aging
treatment was carried out under conditions of 400 °C for 15 hours to prepare each
sample for Examples and Comparative Examples.
[0053] The following evaluations were conducted for the produced samples:
(0.2% Yield Strength)
[0054] Each JIS 13B sample was prepared, and the 0.2% yield strength in the direction parallel
to the rolling direction was measured using a tensile tester according to the measurement
method as described above.
(Average Crystal Grain Size)
[0055] After a sheet surface (rolled surface) of each sample was polished and etched, each
sample was measured for an average crystal grain size in the case where an orientation
difference of 5° or more was regarded as a crystal grain boundary, by crystal orientation
analysis in EBSD (Electron Back Scatter Diffraction) measurement (e.g., OSL Analysis
available from TSL Solutions) using an analysis software attached to the EBSD.
(GOS)
[0056] The sheet surface (rolled surface) of each sample was polished and then etched, and
the sample was subjected to crystal orientation analysis in EBSD measurement. An analysis
software (e.g., OIM Analysis available from TSL Solutions) was used to show an average
value of orientation differences between all pixels in each crystal grain when an
orientation difference of 5° or more was regarded as a grain boundary, and an average
value of orientation differences between the pixels in the crystal grains and all
the remaining pixels was calculated, which were carried out for all crystal grains
to calculate an average value.
(Schmidt Factor)
[0057] The sheet surface (rolled surface) of each sample was polished and then etched, and
the sample was subjected to crystal orientation analysis in EBSD measurement. An analysis
software (e.g., OIM Analysis available from TSL Solutions) was used to calculate the
Schmidt factors of individual crystal grains when an orientation difference of 5°
or more was regarded as a crystal grain boundary.
(Stress Relaxation Resistance)
[0058] The stress relaxation rate after maintaining each sample at 300 °C for 10 hours was
measured. Each strip-shaped sample having a width of 10 mm and a length of 100 mm
was collected such that a longitudinal direction of the sample was parallel to the
rolling direction. As shown in FIG. 1, a deflection of y
0 was applied to the sample at a position of I = 50 mm as a working point to apply
a stress (s) corresponding to 80% of the 0.2% yield strength in the rolling direction.
The y
0 was determined by the following equation: y
0 = (2 / 3)·l
2·s/(E·t), in which:
E is a Young's modulus in the rolling direction, and t is a thickness of the sample.
The load was removed after heating at 300 °C for 10 hours, and an amount of permanent
deformation (height) y was measured as shown in FIG. 2 to calculate the stress relaxation
rate {[y (mm) / y
0 (mm)] × 100 (%)}.
[0059] When the stress relaxation rate was 10% or less, the stress relaxation resistance
was considered to be good (○).
[Table 1]
Examples |
Production Conditions |
Final Characteristics |
Component (% by mass) |
Hot Rolling |
Final Solutionizing Treatment |
Ti |
Third Element |
Compressive Strain per Pass (-) |
Maximum Strain Rate at 700 to 900 °C (/s) |
Temperature (°C) |
Retention Time (s) |
0.2% Yield Strength (MPa) |
Average Grain Size (µm) |
Area Ratio of Crystal Grain with GOS of 2 to 6° (%) |
Area Ratio (%) of Crystal Grain with Schmidt Factor of 0.35 or less |
Stress Relaxation Property after 300 °C × 10h |
Example 1 |
3.1 |
0.2Fe |
0.20 |
4.0 |
800 |
30 |
912 |
5 |
72 |
13 |
○ |
Example 2 |
3.1 |
0.2Fe |
0.16 |
4.0 |
800 |
30 |
906 |
5 |
63 |
14 |
○ |
Example 3 |
3.1 |
0.2Fe |
0.28 |
4.0 |
800 |
30 |
920 |
5 |
87 |
14 |
○ |
Example 4 |
3.1 |
0.2Fe |
0.20 |
2.2 |
800 |
30 |
905 |
3 |
74 |
18 |
○ |
Example 5 |
3.1 |
0.2Fe |
0.20 |
5.8 |
800 |
30 |
929 |
4 |
73 |
17 |
○ |
Example 6 |
3.1 |
0.2Fe |
0.20 |
4.0 |
775 |
30 |
917 |
3 |
70 |
12 |
○ |
Example 7 |
3.1 |
0.2Fe |
0.20 |
4.0 |
830 |
30 |
896 |
10 |
76 |
13 |
○ |
Example 8 |
3.1 |
0.2Fe |
0.20 |
4.0 |
800 |
9 |
915 |
4 |
73 |
13 |
○ |
Example 9 |
3.1 |
0.2Fe |
0.20 |
4.0 |
800 |
56 |
897 |
18 |
74 |
12 |
○ |
Example 10 |
3.1 |
- |
0.20 |
4.0 |
800 |
30 |
885 |
25 |
83 |
16 |
○ |
Example 11 |
2.0 |
- |
0.20 |
4.0 |
745 |
30 |
808 |
23 |
72 |
18 |
○ |
Example 12 |
4.5 |
- |
0.20 |
4.0 |
875 |
30 |
1042 |
16 |
88 |
12 |
○ |
Example 13 |
3.1 |
02Zn-01Mo-005P |
0.23 |
4.3 |
800 |
30 |
931 |
11 |
81 |
12 |
○ |
Example 14 |
3.1 |
0.2Cr-0.05Zr |
0.24 |
4.3 |
780 |
30 |
917 |
4 |
76 |
11 |
○ |
Example 15 |
3.1 |
0.1Co-0.1Mn |
0.19 |
4.9 |
810 |
30 |
886 |
6 |
67 |
16 |
○ |
Example 16 |
3.1 |
0.2Ni-0.05B |
0.18 |
3.2 |
820 |
30 |
914 |
15 |
76 |
16 |
○ |
Example 17 |
3.1 |
0.05V-0.05Nb-0.05Ma |
0.18 |
2.8 |
780 |
30 |
920 |
7 |
70 |
17 |
○ |
Example 18 |
3.1 |
0.2Si |
0.19 |
5.5 |
795 |
30 |
923 |
6 |
73 |
17 |
○ |
Comparative Example 1 |
3.1 |
0.2Fe |
0.13 |
4.0 |
800 |
30 |
904 |
7 |
56 |
13 |
× |
Comparative Example 2 |
3.1 |
0.2Fe |
0.34 |
Not Produced |
- |
- |
- |
- |
- |
Comparative Example 3 |
3.1 |
0.2Fe |
0.20 |
1.7 |
800 |
30 |
923 |
7 |
75 |
24 |
× |
Comparative Example 4 |
3.1 |
0.2Fe |
0.20 |
6.3 |
800 |
30 |
921 |
5 |
73 |
24 |
× |
Comparative Example 5 |
3.1 |
0.2Fe |
0.20 |
4.0 |
765 |
30 |
851 |
Non-recrystallized |
- |
- |
× |
Comparative Example 6 |
3.1 |
0.2Fe |
0.20 |
4.0 |
840 |
30 |
834 |
36 |
95 |
12 |
× |
Comparative Example 7 |
3.1 |
0.2Fe |
0.20 |
4.0 |
800 |
2 |
929 |
Mixed Grain |
32 |
2 |
× |
Comparative Example 8 |
3.1 |
0.2Fe |
0.20 |
4.0 |
800 |
68 |
846 |
33 |
93 |
11 |
× |
Comparative Example 9 |
3.1 |
0.3Si-0.3Mo |
Not Produced |
- |
- |
- |
- |
- |
Comparative Example 10 |
1.8 |
0.2Fe |
0.20 |
4.0 |
735 |
30 |
789 |
16 |
68 |
24 |
× |
Comparative Example 11 |
4.8 |
0.2Fe |
Not Produced |
- |
- |
- |
- |
- |
[0060] In each of Examples 1 to 18, the stress relaxation rate after maintaining at 300
°C for 10 hours was 10% or less, indicating improved stress relaxation resistance.
[0061] On the other hand, in Comparative Example 1, the compressive strain per pass was
too low, so that fine precipitates were not sufficiently obtained, and the area ratio
of the crystal grains with GOS of 2 to 6° was lower than 60%, whereby an improved
stress relaxation resistance as compared with Examples 1 to 18 could not be obtained.
[0062] In Comparative Example 2, the compression strain per pass was too high and the shape
during rolling was poor, so that production was impossible. In each of Comparative
Examples 3 and 4, the maximum strain rate at 700 to 900 °C was not appropriate, so
that the area ratio of crystal grains with a Schmidt factor of 0.35 or less was higher,
and an improved stress relaxation resistance as compared with Examples 1 to 18 could
not be obtained.
[0063] In Comparative Example 5, the temperature of the final solutionizing treatment was
too low, so that an improved stress relaxation resistance as compared with Examples
1 to 18 could not be obtained. In Comparative Example 6, the temperature of the final
solutionizing treatment temperature was too high, so that the area ratio of the crystal
grains with GOS of 2 to 6° was higher than 90%, and an improved stress relaxation
resistance as compared with Examples 1 to 18 could not be obtained.
[0064] In Comparative Example 7, the retention time of the final solutionizing treatment
was too short, so that the crystal grain size was of mixed grain type, the area ratio
of the crystal grains with GOS of 2 to 6° was lower than 60%, and the area ratio of
crystal grains with a Schmidt factor of 0.35 or less was decreased, whereby an improved
stress relaxation resistance as compared with Examples 1 to 18 could not be obtained.
In Comparative Example 8, the retention time of the final solutionizing treatment
was too long, the crystal grain size was coarsened, and the area ratio of crystal
grains with GOS of 2 to 6° was higher than 90%, whereby an improved stress relaxation
resistance as compared with Examples 1 to 18 could not be obtained.
[0065] Comparative Examples 9 to 11 show cases where the addition amount of titanium or
the third element was not appropriate. In Comparative Example 9, the amount of the
additive element was too large, so that cracking occurred during hot rolling, and
production was thus impossible. In Comparative Example 10, the addition amount of
Ti was too low, so that the area ratio of crystal grains with a Schmidt factor of
0.35 or less was increased, whereby an improved stress relaxation resistance as compared
with Examples 1 to 18 could not be obtained. In Comparative Example 11, the addition
amount of Ti was too high, so that cracking occurred during hot rolling, whereby production
was impossible.
1. Titankupfer, wobei das Titankupfer 2,0 bis 4,5 Massen-% Ti und eine Gesamtmenge von
0 bis 0,5 Massen-% von zumindest einem, ausgewählt aus der aus Fe, Co, Ni, Cr, Zn,
Zr, P, B, Mo, V, Nb, Mn, Mg und Si bestehenden Gruppe als drittes Element enthält,
wobei der Rest Kupfer und unvermeidliche Verunreinigungen sind, wobei der Flächenanteil
von Kristallkörnern mit einer GOS (Kornorientierungsstreuung) von 2° bis 6°, wenn
bei einer Kristallorientierungsanalyse mittels EBSD-Messung einer gewalzten Oberfläche
eine Orientierungsdifferenz von 5° oder mehr als Kristallkorngrenze angesehen wird,
60 % bis 90 % beträgt und der Flächenanteil von Kristallkörnern mit einem Schmidt-Faktor
von 0,35 oder weniger 5 % bis 20 % beträgt.
2. Titankupfer nach Anspruch 1, wobei das Titankupfer, nachdem es 10 h lang bei 300 °C
gehalten wurde, eine Spannungsrelaxationsrate von 10 % oder weniger aufweist.
3. Titankupfer nach Anspruch 1 oder 2, wobei bei der Kristallorientierungsanalyse mittels
EBSD-Messung einer gewalzten Oberfläche die mittlere Kristallkorngröße 2 bis 30 µm
beträgt, wenn eine Orientierungsdifferenz von 5° oder mehr als Korngrenze angesehen
wird.
4. Titankupfer nach einem der Ansprüche 1 bis 3, wobei bei Durchführung eines Zugtests
gemäß JIS-Z2241 (2011) die 0,2-%-Dehngrenze in zur Walzrichtung paralleler Richtung
800 MPa oder mehr beträgt.
5. Elektronisches Bauteil, das Titankupfer nach einem der Ansprüche 1 bis 4 umfasst.
6. Verfahren zur Herstellung von Titankupfer, wobei das Verfahren das Gießen eines Titankupfer-Gussblocks,
der 2,0 bis 4,5 Massen-% Ti und eine Gesamtmenge von 0 bis 0,5 Massen-% von zumindest
einem, ausgewählt aus der aus Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb, Mn, Mg und
Si bestehenden Gruppe als drittes Element enthält, wobei der Rest Kupfer und unvermeidliche
Verunreinigungen sind, und das Aussetzen des Gussblocks gegenüber Heißwalzen und das
anschließende Durchführen eines Kaltwalzschritts und danach eines abschließenden Lösungsbehandlungsschritts
umfasst;
wobei der Heißwalzschritt das derartige Behandeln des Gussblocks umfasst, dass die
Druckverformung pro Durchgang 0,15 bis 0,30 und die maximale Umformgeschwindigkeit
bei 700 °C bis 900 °C 2,0 bis 6,0/s beträgt; und
wobei der abschließende Lösungsbehandlungsschritt das Durchführen einer Behandlung
bei einer Heiztemperatur (in °C) von 52 · X + 610 bis 52 · X + 680, worin X die zugesetzte
Menge (in Massen-%) an Ti ist, mit einer Verweilzeit von 5 bis 60 s umfasst.
1. Alliage de titane et cuivre , l'alliage de titane et cuivre contenant de 2,0 à 4,5
% en masse de Ti, et une quantité totale de 0 à 0,5 % en masse d'au moins un choisi
dans le groupe constitué de Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb, Mn, Mg, et du
Si comme troisième élément, le reste étant du cuivre et des impuretés inévitables,
dans lequel un rapport de surface de grains cristallins avec une GOS (désorientation
de grains) de 2 à 6° lorsqu'une différence d'orientation de 5° ou plus est considérée
comme une limite de grain cristallin dans une analyse de d'orientation cristalline
dans une mesure EBSD sur une surface laminée est de 60 à 90 %, et un rapport de surface
de grains cristallins avec un facteur de Schmidt de 0,35 ou moins est de 5 à 20 %.
2. Alliage de titane et cuivre selon la revendication 1, dans lequel l'alliage de titane
et cuivre a un taux de relaxation de contrainte de 10 % ou moins après avoir maintenu
l'alliage de titane et cuivre à 300°C pendant 10 heures.
3. Alliage de titane et cuivre selon la revendication 1 ou 2, dans lequel, dans l'analyse
d'orientation cristalline dans la mesure EBSD sur une surface laminée, une taille
de grain cristallin moyenne lorsqu'une différence d'orientation de 5° ou plus est
considérée comme une limite de grain est de 2 à 30 µm.
4. Alliage de titane et cuivre selon l'une quelconque des revendications 1 à 3, dans
lequel une limite d'élasticité de 0,2 % dans une direction parallèle à une direction
de laminage est de 800 MPa ou plus lorsqu'un essai de traction est effectué selon
JIS-Z2241 (2011).
5. Composant électronique comprenant l'alliage de titane et cuivre selon l'une quelconque
des revendications 1 à 4.
6. Procédé de production d'un alliage de titane et cuivre, le procédé comprenant les
étapes consistant à couler un lingot d'alliage de titane et cuivre contenant de 2,0
à 4,5 % en masse de Ti, et une quantité totale de 0 à 0,5 % en masse d'au moins un
choisi dans le groupe constitué de Fe, Co, Ni, Cr, Zn, Zr, P, B, Mo, V, Nb, Mn, Mg,
et du Si comme troisième élément, le reste étant du cuivre et des impuretés inévitables,
et soumettre le lingot coulé à un laminage à chaud ; puis effectuer une étape de laminage
à froid et une étape de traitement de mise en solution finale ultérieure,
dans lequel l'étape de laminage à chaud comprend le traitement du lingot de telle
sorte qu'une contrainte de compression par passe soit de 0,15 à 0,30 et une vitesse
de déformation maximum entre 700 et 900°C soit de 2,0 à 6,0/s, et
dans lequel l'étape de traitement de mise en solution finale comprend la réalisation
d'un traitement à une température de chauffage (°C) de 52 × X + 610 à 52 × X + 680,
où X est une quantité d'addition (% en masse) de Ti, pour un temps de séjour de 5
à 60 secondes.