APPLICATION FIELD OF THE INVENTION
[0001] The present finding is in the field of machines for packaging pallets. In particular,
it relates to a machine referred to as a stretch hooding machine, i.e., configured
to cover a stack of articles arranged on pallets with a hood of a stretchable tubular
film adapted to protect and stabilize said articles.
STATE OF THE ART
[0002] Stretch hooding machines for packaging pallets by a hood of stretchable tubular film
are known from the state of the art.
[0003] Said film is fitted on products arranged on a pallet in order to stabilize the pallet,
thus making it transportable, and in order to protect the products against external
agents, especially during the transport and storage steps.
[0004] The products can be of various types, including food or beverage products, whether
in bulk or packaged in packs or bundles, cement bags, bags of food products, bricks,
or even household appliances, buckets, paint cans, etc.
[0005] The action of the machines is based on the use of an elastic stretchable tubular
film shaped in spools where the film exhibits a planar surface on the two long side
thereof, and a bellows-folded part on the short sides thereof.
[0006] The currently available machines for packaging pallets by a hood of stretchable tubular
film comprise a frame, having a predominantly vertical extension, on which:
- a device to supply the film;
- a device to cut and weld the film;
- a suctioning device to open the film;
- a positioning device arranged to grasp the tubular film at an end and to fit it on
the stack of articles are generally installed.
[0007] The film is withdrawn by unwinding from a warehouse that can be integrated in the
frame or independent, and that generally comprises at least one stretchable film spool.
[0008] The film supplying device provides for withdrawing a length of stretchable tubular
film from said warehouse.
[0009] The cutting and welding device is located below the supplying device, which cutting
and welding device is arranged to cut and weld the film so as to obtain a hood that
is closed at an end thereof; for some applications, the upper welding is not carried
out, thus creating a tubular hood open at the two ends thereof.
[0010] The suctioning device, located below the cutting and welding device, is configured
to open the lower flaps of the stretchable tubular film so as to allow the insertion
of the positioning device, which in turn grasps said lower flaps, spreading them apart
beyond the size of the pallet, and it lowers the same hood, fitting it on the underlying
stack of material to be protected.
[0011] The supplying device generally comprises a pair of rollers, at least one of which
is motorized.
[0012] The rollers are arranged to hold therebetween a section of tubular film, which is
in a flattened configuration in two overlapping layers. Thus, the rotation of the
rollers causes a dragging of the film in the same direction as the rotation direction
of the same rollers. Said length of film that is withdrawn by the rollers is obtained
by unwinding from the film spool present in the warehouse.
[0013] Most of the stretch hooding machines provide for a single spool within the warehouse.
[0014] However, it is often necessary to use spools that are different both in thickness
and in size in order to conform to the hooding needs of the pallets to be processed.
For this reason, there are stretch hooding machines in which the warehouse is arranged
to hold more than a spool, and more frequently two.
[0015] In this manner, whenever it is necessary to hood the pallets with different types
of films, the machine can automatically perform the exchange from a spool to the other
one, so that the film is unwound from the most suitable spool present in the warehouse.
[0016] In the case that it is not necessary to work with different spools, the possibility
to have two spools in the warehouse makes the spool change operations that are carried
out more rapid, to the advantage of the machine productivity.
[0017] In order to manage the film coming from two spools, the state of the art (see e.g.
patent document
EP3 144 233 A1) provides for a supplying device with two pairs of rollers, as described above, where
each pair has at least one motorized roller.
[0018] Therefore, said solution requires two distinct motorizations to process the film
coming from the two spools. The cost of the second motorization, including the control
and management members, makes this solution not very cost-effective and applicable
only when the use of two spools in the warehouse is in fact necessary, involving the
implementation of a machine that is less flexible and has a lower frequency.
DISCLOSURE AND ADVANTAGES OF THE FINDING
[0019] An object of the present invention is to provide to the art an improved stretch hooding
machine for packaging pallets, which is structurally and functionally devised for
overcoming one or more of the drawbacks set forth above with reference to the mentioned
prior art.
[0020] Within the scope of the above-mentioned problem, a main object of the invention is
to finalize a stretch hooding machine that maintains the characteristics of flexibility
and high production, allowing the use of more than one stretchable film spool, without
adding further motorizations, with respect to those already present in the machine.
[0021] It is also the object of the present invention to provide a solution that allows
changing quickly and automatically the type of film to be used, without the need to
create a dedicated supplying device for each type of film to be processed.
[0022] A further object of the invention is also to provide to the art a machine for packaging
pallets within the scope of a solution that is flexible and of a quite moderate cost.
[0023] Such and other objects are achieved by virtue of the characteristics of the invention
set forth in the independent claim 1. The dependent claims outline preferred and/or
particularly advantageous aspects of the invention.
[0024] In particular, an embodiment of the present invention provides a machine for packaging
pallets comprising a warehouse film, a film positioning cart arranged to grasp a portion
of tubular film at an end and to fit it on the pallet, a film preparation cart arranged
to withdraw, by a supplying head, the portion of tubular film from the warehouse and
to carry out the cutting and welding thereof at a certain section; the warehouse film
is configured to hold at least two spools of tubular film and the supplying head is
configured to work with the film coming from the first or the second spool. Preferably,
said head comprises a motorized roller, a first idle roller and at least second idle
roller free to rotate about their axis and suitable to be put in rotation by the contact
with the motorized roller. The first idle roller is configured to withdraw and hold
a portion of the tubular film of the first spool being interposed between the first
idle roller and the motorized roller and said at least second idle roller is configured
to withdraw and hold a portion of second tubular film interposed between the second
roller and the motorized roller.
[0025] By virtue of this solution, it is possible to use alternately different types of
films coming from at least two different spools, where the preparation of the film
to be used occurs by a single motorized roller, which puts the first or second idle
roller in rotation by contact, so as to unwrap and prearrange the film coming from
the first or the second spool.
[0026] According to an aspect of the finding, the supplying head comprises an approaching
device configured to put the first and the at least one second idle roller in contact,
by the motorized roller, passing from a contact position to a detached position from
the same motorized roller. Said change of position preferably occurs in an alternated
manner, i.e., when the motorized roller is in rotation and the first idle roller is
in the contact position, the at least second idle roller is in the detached position,
and vice versa.
[0027] By virtue of this solution, only one type of film for each machine cycle is unwound,
and in particular the type of film that is the most suitable for the given pallet
to be processed; said selection is carried out as a function of the recipe intended
for the type of pallet to be processed, said recipe being defined in the program of
a control unit that manages the stretch hooding machine.
[0028] A further advantage is given by the fact of providing a mechanical construction of
the supplying head which is simple and well integrated in the film preparation cart;
in fact, the approaching device is preferably configured to translate said first and
at least second idle rollers according to an axis parallel to the ground and in a
direction orthogonal to the rotational axis thereof.
[0029] Another aspect of the invention is to provide a solution where the supplying head
further comprises holding means configured to block the first tubular film and the
second tubular film in place.
[0030] In particular, the moving means are configured to alternately bring a pad in contact
with a first or second abutting member so that said pad exerts a force against the
abutting members, thus blocking the first and/or the second tubular films that are
interposed.
[0031] In such a manner, before one of the idle rollers detaches from the motorized roller,
said holding means block the film, which would otherwise be released, with the risk
that it unwinds falling to the ground.
[0032] Vice versa, when one of the idle rollers contacts the motorized roller, said holding
means release the corresponding film to allow the unwrapping thereof to the aim of
its preparation and use.
[0033] In addition, among the achieved advantages, it is pointed out that the film to be
used is perfectly centred with the cutting and welding members as well as with the
grasping members of the film preparation cart.
[0034] By virtue of this aspect, it is possible to ensure the proper hooding of the pallet
when the film comes both from the first and the second spool.
[0035] In fact, in a preferred embodiment, the film preparation cart further comprises film
centering members to translate the supplying head between at least due positions so
that said supplying head is in a first position where the first film is centered with
the film preparation cart when said first film is used and in the second position
where the second film is centered with the film preparation cart when said second
film is used.
[0036] Another aspect of the invention is to make the passage from a film to the other one
automatic and rapid, due to the presence of the control unit configured to drive at
least the approaching device, the moving means, and the film centering members, for
the use of the first or at least second tubular film, as a function of the type of
pallet to be processed.
[0037] Said objects and advantages are all achieved by the machine for packaging pallets,
which is the subject matter of the present finding, which is characterized in what
is provided for in the claims set forth herein below.
BRIEF DESCRIPTION OF THE FIGURES
[0038] This and other characteristics will be more clearly understood by the following description
of some embodiments that are illustrated by way of non-limiting example only in the
attached drawings.
- Fig. 1: illustrates a side view of the machine for packaging pallets.
- Fig. 2: illustrates a top view of the machine for packaging pallets.
- Fig. 3: illustrates in detail the supplying head of the film preparation cart.
- Figs. 4a and 4b: illustrate the two possible operative configurations of the stretch
hooding machine with the first or the second film.
DESCRIPTION OF THE FINDING
[0039] With particular reference to Fig. 1, a stretch hooding machine 1 for packaging a
stack of articles (not shown in the figure) is shown and more simply referred to as
pallet 200 herein below; said stretch hooding machine 1 provides for a frame 10 on
which all the devices required for the machine operativity are installed.
[0040] The stretch hooding machine 1 is supplied by a warehouse 2 generally located in the
proximity of the frame 10.
[0041] According to a characteristic of the present finding, the warehouse 2 is configured
to hold at least two spools of tubular film, including preferably at least one first
spool 21 of first tubular film 100 and a second spool 22 of second tubular film 101.
[0042] Said first and second tubular films 100 and 101 are wound in the first spool 21 and
the second spool 22 in a flattened configuration, respectively.
[0043] In such a flattened configuration, the first and second tubular films 100 and 101
are substantially arranged in two layers overlapping and laterally joined by a length
of film that is preferably bellows-folded.
[0044] The dimensions of the film perimeter vary as a function of the perimeter to be packaged,
as well as the film thickness may generally range from 25 to 180 micrometres as a
function of the characteristics of wrapping/stability that it is desired to achieve.
[0045] The function of the machine 1 is to generate a hood by the use of the elastic tubular
film 100 or 101 and to fit it on the pallet 200, in order to ensure the stability
thereof for the transport and protection against external agents.
[0046] The first and second tubular films 100 and 101 can be of the same type or of a type
that is different, for example, in their thickness or dimensions. In fact, as the
size of the perimeter of the pallet 200 change, it may be necessary to use tubular
films having different dimensions, as well as according to the type of product stored
on the pallet 200, it may be necessary to use films with a thickness that is more
suitable to ensure the proper packaging thereof.
[0047] If the first and second tubular films 100 and 101 are of a different type, the stretch
hooding machine 1 will automatically withdraw from the warehouse 2 the first tubular
film 100 or the second tubular film 101 as a function of the recipe intended for the
type of pallet 200 to be processed, said recipe being defined in the program of a
control unit that manages the stretch hooding machine 1.
[0048] If the first and second tubular films 100 and 101 are of the same type, the presence
of a first and a second spools 21 and 22 in the warehouse 2 will ensure a higher efficiency
of the machine 1, thus optimizing the times for changing the spool.
[0049] According to an aspect of the finding, the stretch hooding machine 1 comprises two
carts, i.e., a film preparation cart 3 and a film positioning cart 4.
[0050] Said film preparation 3 and film positioning 4 carts are installed on the frame 10,
which preferably comprises at least two posts 11.
[0051] In a preferred embodiment shown in Fig. 1, the frame 10 comprises four posts 11 extending
vertically according to a vertical direction that is orthogonal to the ground.
[0052] The four posts 11 are connected to the ground by a pedestal 12 on which a conveyor
14 rests, which is configured to receive and transfer a pallet 200 according to a
forward direction Z.
[0053] In particular, the film positioning cart 4 is arranged to grasp the length of first
tubular film 100, or the second tubular film 101 at an end and to fit said length
of film 100 or 101 on the pallet 200; on the other hand, the film preparation cart
3 is arranged to withdraw a portion of first tubular film 100, or second tubular film
101 from the warehouse 2, to carry out the cutting and welding thereof at a certain
section of said tubular film 100 or 101, besides being arranged to open the lower
flaps thereof.
[0054] In the standard duty cycle of the stretch hooding machine 1, the film positioning
cart 4 translates vertically, while the film preparation cart 3 remains in a stationary
position, preferably at the top of the frame 10.
[0055] The film preparation cart 3 comprises a supplying head 5, welding and cutting members
8, and suctioning devices 9.
[0056] Preferably, below the supplying head 5, the welding and cutting members 8 are arranged
to cut the portion of tubular film 100 or 101 above the welding, thus separating it
from the rest of the spool 21 or 22.
[0057] According to an aspect of the invention, the film preparation cart 3 provides for,
below the welding and cutting members 8, the suctioning devices 9.
[0058] Such suctioning devices 9 are arranged opposite in order to be able to contact the
two sides of the tubular film 100 or 101 and they are configured to grasp the lower
flaps of said tubular film 100 or 101.
[0059] Said suctioning devices 9 perform a first approaching to the tubular film 100 or
101, followed by a moving away; said moving away is aimed to open the lower flaps
of the tubular film 100 or 101.
[0060] Preferably, the film positioning cart 4 is located below the film preparation cart
3.
[0061] In an embodiment, said film positioning cart 4 comprises grasping pliers 41, preferably
four pliers, and film collecting members 42.
[0062] According to an embodiment the film positioning cart 4 provides for lifting in a
vertical direction approaching to the film preparation cart 3, so that said pliers
41 can enter the lower flaps of the tubular film 100 or 101, kept open by the suctioning
devices 9.
[0063] The film collecting members 42 contact the tubular film 100 or 101 to retrieve all
the hood withdrawn from the supplying head 5 and already cut and welded in the film
preparation cart 3.
[0064] Then an extension step begins, in which the pliers 41 spread apart, moving on a horizontal
plane parallel to the ground, so as to extend the hood to be able to fit it on the
underlaying products.
[0065] The extension step continues until obtaining a film having a size larger than the
perimeter of the pallet 200 to be processed. Thereafter, the descent of the film positioning
cart 4 begins, during which the film collecting members 42 release the hood on the
pallet 200.
[0066] At the end of its vertical stroke, the hood is completely released by the pliers
41 and fitted on the stack of articles.
[0067] The lower cart 4 rises vertically to be able to allow the exit of the hooded pallet
200 and to carry out a subsequent working cycle.
[0068] In a formulation of the present finding, the supplying head 5 provides for withdrawing
a length of first tubular film 100, or second tubular film 101 by unwinding from the
warehouse 2 as best detailed herein below.
[0069] As shown in Fig. 3, a preferred embodiment provides that said supplying head 5 comprises
a motorized roller 51 and at least a pair of idle rollers 52 and 53.
[0070] In particular, a first idle roller 52 and a second idle roller 53 that are free to
rotate about their axis and suitable to be put in rotation by the contact with the
motorized roller 51 are defined.
[0071] Said first and second idle rollers 52 and 53 are configured to withdraw and hold
a portion of first and second tubular films 100 and 101; in fact, the tubular film
100 of the first spool 21 is interposed between the first idle roller 52 and the motorized
roller 51, while the tubular film 101 of the second spool 22 is interposed between
the second idle roller 53 and the motorized roller 51.
[0072] Further embodiments can provide also more than two idle rollers, such as, for example,
three, provided that there is enough space to make them contact the motorized roller
51; in such a case, the warehouse 2 will hold three spools the films of which will
be interposed between the corresponding idle rollers and the motorized roller 51.
[0073] In accordance with an aspect of the invention, the supplying head 5 comprises an
approaching device 54 configured to bring said first and second idle rollers 52, 53
in contact with the motorized roller 51 passing from a contact position C to a detached
position D from the motorized roller 51.
[0074] According to an aspect of the invention, when the motorized roller 51 is in rotation,
the two idle rollers 52 and 53 are never simultaneously in contact with the motorized
roller 51 to avoid the concomitant unwrapping of the first and second tubular films
100 and 101; in the case that on the supplying head 5 more than two idle rollers are
installed, during an operative step, just one idle roller will always be the only
contact with the motorized roller 51.
[0075] Therefore, in an operative step, when the first idle roller 52 is in a contact position
C with the motorized roller 51, the second idle roller 53 is in the detached position
D from the motorized roller 51, and vice versa.
[0076] For example, in the case that the first idle roller 52 is in a contact position C
with the motorized roller 51, the first film 100 is hold between said rollers; by
virtue of this solution, when the motorized roller 51 is put in rotation, it transmits
by friction said rotation to the first idle roller 52; in such a manner, the first
tubular film 100, which is interposed, is towed, withdrawing it from the first spool
21, and it is collected below said rollers.
[0077] The same occurs on the second tubular film 101, when the second idle roller 53 is
in a contact position C with the motorized roller 51.
[0078] In a preferred embodiment, the motorized roller 51 and/or the pair of idle rollers
52 and 53 are preferably rubberized.
[0079] The friction exerted by the rubber on the tubular film 100 or 101, allows the rollers
performing the towing function of the tubular film 100 or 101 in the same direction
as the direction of rotation of the rollers themselves; in such a manner, the amount
of film 100 or 101 that is necessary to package the stack of articles is unwound.
[0080] The passage of the first and second idle rollers 52 and 53 from the contact position
C to the detached position D occurs automatically by the drive of the control unit,
which manages the stretch hooding machine 1, and as a function of the set recipe for
the type of pallet 200 to be processed.
[0081] According to a preferred embodiment, the approaching device 54 comprises at least
one pneumatic cylinder mechanically associated to the first idle roller 52 and the
second idle roller 53.
[0082] In particular, an embodiment providing for a pair of pneumatic cylinders for each
idle roller 52 and 53 is shown in Fig. 3. However, in the present finding alternative
embodiments are also included, such as, for example, a single pair of cylinders mechanically
associated to both the idle rollers 52, 53 so that they are moved together, i.e.,
while a roller abuts, the other one detaches from the motorized roller 51.
[0083] Anyhow, it is intended that what has been described above has an exemplary, non-limiting
value; therefore, possible detail variations that are required due to technical and/or
functional reasons, such as, for example, an approaching device 54 comprising hydraulic
or electrical actuators, are to be intended as included in the present finding.
[0084] A further possible embodiment provides that the approaching means 54 are configured
to move the motorized roller 51, putting it in contact alternately with the first
idle roller 52 or the second idle roller 53.
[0085] In una formulation of the present finding, the approaching device 54 is configured
to translate said first and second idle rollers 52, 53 according to an axis X parallel
to the ground, which is directed orthogonal to the rotational axis of said rollers.
[0086] By virtue of this solution the mechanical construction of the supplying head 5 is
simplified.
[0087] According to a further aspect of the invention, the supplying head 5 further comprises
holding means 7 configured to block the first tubular film 100 in place when the first
roller 52 is in the detached position D from the motorized roller 51, and vice versa,
to block the second tubular film 101 in place when the secondo roller 53 is in the
detached position D from the motorized roller 51.
[0088] In fact, when the idle rollers 52 and 53 detach from the motorized roller 51, the
tubular film 100 or 101, which is not held anymore, would tend to unwind towards the
spool, thereby causing the film to fall to the ground.
[0089] In order to obviate this drawback, which would prevent the alternated use of the
two or more tubular films 100 and 101, said holding means 7 are used. In particular,
in the passage from the use of the first tubular film 100 to the second tubular film
101, and vice versa, the holding means 7 block the film that has not to be used, before
the corresponding idle roller 52 or 53 detaches from the motorized roller 51; furthermore,
said holding means 7 release the film to be used only after the corresponding idle
roller 52 or 53 has contacted the motorized roller 51.
[0090] According to an aspect of the invention, the holding means 7 comprise abutting members
72 and 73, at least one pad 71 related moving means 74, where between the abutting
member 72 and the pad 71 the first tubular film 100 interposes, and where between
the abutting member 73 and the pad 71 the second tubular film 101 interposes; said
pad 71 is configured to exert a force against the abutting members 72 and 73, blocking
the first or second tubular film 100, 101 in place.
[0091] As shown in Fig. 3, in order to simplify the mechanical construction without interfering
with the tubular films 100 and 101, the holding means 7 are advantageously arranged
below the first and second idle rollers 52 and 53.
[0092] According to an aspect of the finding, the abutting members 72 and 73 are shaped
as a roller, and the pad 71 is a dish that is preferably rubberized on the two sides
that abut against the abutting members 71 and 72. The moving means 74 can be formed
by a pneumatic cylinder mechanically associated to the pad 71.
[0093] The moving means 74 are configured to move said pad 71 between a first position,
in which it pushes and blocks the film 100 against the corresponding abutting member
72, while at the same time it detaches from the abutting member 73, thus releasing
the film 101, and a second position, in which it pushes and blocks the film 101 against
the corresponding abutting member 73 by detaching from the abutting member 72 to release
the film 100.
[0094] In Fig. 3 the abutting members 72 are preferably rollers, but any type of abutting
surface is meant to be encompassed in the protection scope of the present finding;
instead, the pad 71 is represented as a rubberized dish configured to be positioned
by a pneumatic cylinder. Neither this solution has to be meant as limiting, but only
as a possible embodiment.
[0095] Also a further solution is to be meant as a part of the finding, which provides for
keeping the pad 71 stationary and to move the abutting members 72 and 73 to block
the films 100 and 101.
[0096] In order to be able to work in an optimal way, it is necessary that the tubular film
100 or 101, in use, is located substantially at the centre of the cart 3, i.e., as
much centered with the welding and cutting members 8 and with the suctioning devices
9 as possible, on an axis that will be referred to as the central operative axis Y;
in such a manner, it is possible to ensure the proper insertion of the tubular film
100 or 101 on the pallet 200.
[0097] Therefore, a preferred embodiment provides that the film preparation cart 3 further
comprises film centering members 6 configured to translate the supplying head 5 according
to the direction X, between at least one first position A and a second position B.
[0098] The first position A makes so that the point of contact between the motorized roller
51 and the first idle roller 52 is located substantially at the central operative
axis Y, so that the first tubular film 100 is substantially centered with the film
preparation cart 3.
[0099] The second position B makes so that the point of contact between the motorized roller
51 and the second idle roller 53 is located substantially at the central operative
axis Y, so that the second tubular film 101 is substantially centered with the film
preparation cart 3.
[0100] In accordance with the invention, said film centering members 6 comprise actuating
members 63 and sliding members 62 to translate the supplying head 5 on the film preparation
cart 3.
[0101] In particular, the actuating members 63 preferably comprise at least one gearmotor
67 and at least one transmitting member 68 to translate the supplying head 5.
[0102] This solution is preferable where a system for the translation of the supplying head
5 is already provided for, for example, used to facilitate maintenance operations.
In such a case, said translation system will also act as film centering members 6.
[0103] Alternatively, a further possible solution instead provides for actuating members
63 of the pneumatic type, comprising at least one pneumatic cylinder 66 or possibly
also actuation members of the hydraulic type.
[0104] Said film centering members 6 are preferably located on the film preparation cart
3 above the welding 8 and cutting 9 members, as shown in Fig. 3.
[0105] In Figs. 4a and 4b two possible working configurations of the stretch hooding machine
1 are shown, which are arranged to an operation with two spools 21 and 22, where in
Fig. 4a the machine is configured to use the first film 100 of the first spool 21,
while in Fig. 4b it is configured to use the second film 101 of the second spool 22.
[0106] The passage from the configuration shown in Fig. 4a to that of Fig. 4b is best described
herein below.
[0107] When, during the working cycle of the stretch hooding machine 1 that is the subject
matter of the present finding, it is necessary to change the film which is being used,
for example passing from the first tubular film 100 to the second tubular film 101,
as a function of the recipe intended for the type of pallet 200 to be processed, the
control unit automatically performs the change of format.
[0108] Said control unit controls several devices, among which the approaching device 54,
the moving means 74, and the film centering members 6.
[0109] In order to pass from the use of the first tubular film 100 to the second tubular
film 101, the above-mentioned devices are preferably controlled according to the following
operative sequence:
- The control unit sends a command signal to the approaching device 54 to bring the
second idle roller 53 in a contact position C with the motorized roller 51;
- The control unit sends a command signal to the moving means 74 to bring the abutting
members 72 in contact with the pad 71 by blocking the first tubular film 100; at the
same time, the film 101 is released by detaching the abutting members 73 from the
pad 71;
- The control unit sends a command signal to the approaching device 54 to bring the
first idle roller 52 in a detached position D from the motorized roller 51;
- The control unit sends a command signal to the film centering members 6 to bring the
supplying head 5 to the position B so that the second tubular film 101 is substantially
centered with the film preparation cart 3.
- Preferably, the steps are carried out in the order as described above.
In order to pass from the use of the second tubular film 101 to the first tubular
film 100, the sequence will be the same, but with the devices inverted.
[0110] Anyhow, it is intended that what has been described above has an exemplary, non-limiting
value; therefore, possible detail variations that are required due to technical and/or
functional reasons are as of now encompassed in the same protection scope defined
by the claims set forth herein below.
1. A stretch hooding machine (1) for packaging pallets (200), comprising a warehouse
(2) configured to hold at least one first spool (21) of first tubular film (100) and
at least one second spool (22) of second tubular film (101), a film positioning cart
(4), arranged to grasp a portion of first or second tubular film (100, 101) at an
end and to fit said portion of first or second tubular film (100, 101) on the pallet
(200), a film preparation cart (3) comprising a supplying head (5) arranged to withdraw
the portion of first or second tubular film (100, 101) from the warehouse (2) and
to carry out the cutting and welding thereof at a certain section of said first or
second tubular film (100, 101), characterized in that said supplying head (5) comprises a motorized roller (51), a first idle roller (52)
and at least second idle roller (53) that are free to rotate about their axis and
suitable to be put in rotation by the contact with the motorized roller (51), said
first idle roller (52) being configured to withdraw and hold a portion of first tubular
film (100) interposed between the first idle roller (52) and the motorized roller
(51) and said at least second idle roller (53) configured to withdraw and hold a portion
of second tubular film (101) interposed between the second idle roller (53) and the
motorized roller (51), the supplying head (5) further comprises an approaching device
(54) configured to put said first and said at least second idle roller (52, 53) in
contact with the motorized roller (51) passing from a contact position (C) to a detached
position (D) with respect to the motorized roller (51).
2. The stretch hooding machine (1) according to claim 1, wherein when the motorized roller
(51) is in rotation and the first idle roller (52) is in the contact position (C),
the at least second idle roller (53) is in the detached position (D), and vice versa.
3. The stretch hooding machine (1) according to one of the claims 1 or 2, wherein the
approaching device (54) is configured to translate said first and at least second
idle roller (52, 53) according to an axis (X) that is parallel to the ground and in
a direction orthogonal to their rotational axis.
4. The stretch hooding machine (1) according to one of the preceding claims, wherein
the supplying head (5) further comprises holding means (7) configured to block the
first tubular film (100) and the second tubular film (101) in place, where said holding
means (7) comprise abutting members (72, 73) and at least one pad (71) arranged so
that the first tubular film (100) is interposed between the abutting member (72) and
the pad (71), and the second tubular film (101) is interposed between the abutting
member (73) and the pad (71).
5. The stretch hooding machine (1) according to claim 4, wherein the holding means (7)
further comprise moving means (74) configured to bring the pad (71) in contact with
the abutting member (72) and with the abutting member (73), so that said pad (71)
exerts a force against the abutting members (72, 73), blocking the first and/or the
second tubular films (100, 101) in place.
6. The stretch hooding machine (1) according to one of the preceding claims, wherein
the film preparation cart (3) further comprises film centering members (6) to translate
the supplying head (5) according to the axis (X), between a first position (A) and
a second position (B), where said supplying head (5) is in the first position (A)
when the point of contact between the motorized roller (51) and the first idle roller
(52) is located substantially at a central operative axis (Y) of the film preparation
cart (3), while it is in the second position (B) when the point of contact between
the motorized roller (51) and the at least second idle roller (53) is located substantially
at said central operative axis (Y).
7. The stretch hooding machine (1) according to claim 6, wherein the film centering members
(6) comprise actuating members (63) and sliding members (62) to translate the supplying
head (5) on the film preparation cart (3).
8. The stretch hooding machine (1) according to one of the preceding claims, wherein
the moving means (74) are located above welding and cutting members (8), which are
suitable to cut and weld a certain section of first or at least second tubular film
(100, 101) withdrawn from the supplying head (5).
9. The stretch hooding machine (1) according to one of the preceding claims, when dependent
at least from the claims 5 and 6 which further comprises a control unit configured
to drive at least the approaching device (54), the moving means (74) and the film
centering members (6), for the use of the first or at least second tubular film (100,
101), as a function of the type of pallet (200) to be processed.
10. The stretch hooding machine (1) according to claim 9, wherein the control unit that,
in order to pass from the use of the first tubular film (100) to the second tubular
film (101), is programmed to:
- send a command signal to the approaching device (54) to bring the second idle roller
(53) in a contact position (C) with the motorized roller (51);
- send a command signal to the moving means (74) to bring the abutting members (72)
in contact with the pad (71) blocking the first tubular film (100); at the same time
the second tubular film (101) is released by detaching the abutting members (73) from
the pad (71);
- send a command signal to the approaching device (54) to bring the first idle roller
(52) in a detached position (D) from the motorized roller (51);
- send a command signal to the film centering members (6) to bring the supplying head
(5) in the position (B) so that the second tubular film (101) is substantially at
the central operative axis (Y) of the film preparation cart (3).
11. A method to carry out a passage from the first tubular film to the second tubular
film in a stretch hooding machine (1) according to the preceding claim, said stretch
hooding machine (1) further comprising a control unit configured to send command signals
at least to the approaching device (54), the moving means (74), and the film centering
members (6), which method provides for:
- sending a command signal to the approaching device (54) to bring the second idle
roller (53) in a contact position (C) with the motorized roller (51);
- sending a command signal to the moving means (74) to bring the abutting members
(72) in contact with the pad (71) blocking the first tubular film (100); at the same
time the second tubular film (101) is released detaching the abutting members (73)
from the pad (71);
- sending a command signal to the approaching device (54) to bring the first idle
roller (52) in a detached position (D) from the motorized roller (51);
- sending a command signal to the film centering members (6) to bring the supplying
head (5) in the position (B) so that the second stretchable film (101) is substantially
at the central operative axis (Y) of the film preparation cart (3).
1. Stretch-Haubenmaschine (1) zum Verpacken von Paletten (200), umfassend ein Magazin
(2), das konfiguriert ist, um mindestens eine erste Spule (21) eines ersten röhrenförmigen
Films (100) und mindestens eine zweite Spule (22) eines zweiten röhrenförmigen Films
(101) aufzunehmen, einen Filmpositionierungswagen (4), der derart angeordnet ist,
dass er einen Teil des ersten oder zweiten rohrförmigen Films (100, 101) an einem
Ende herauszieht und für das Schneiden und Schweissen davon in Übereinstimmung mit
einer bestimmten Fläche des ersten oder zweiten röhrenförmigen Films (100, 101), dadurch gekennzeichnet, dass der Zuführungkopf (5) eine motorisierte Rolle (51), eine erste Leerlaufrolle (52)
und mindestens eine zweite Leerlaufrolle (53) umfasst, die sich frei um ihre Achse
drehen kann und durch Kontakt mit der motorisierten Rolle (51) gedreht werden kann,
wobei die erste Leerlaufrolle (52) derart konfiguriert ist, um einen Teil eines ersten
röhrenförmigen Films (100) abzuziehen und zu fixieren, der zwischen der ersten Leerlaufrolle
(52) und der motorisierten Rolle (51) angeordnet ist, und wobei die mindestens zweite
Leerlaufrolle (53) derart konfiguriert ist, um einen Teil eines zweiten röhrenförmigen
Films (101) abzuziehen und zu fixieren, der zwischen der zweiten Leerlaufrolle (53)
und der motorisierten Rolle (51) angeordnet ist, wobei der Zuführungskopf (5) ferner
eine Annäherungsvorrichtung (54) umfasst, die derart konfiguriert ist, um die erste
und die mindestens zweite Leerlaufrolle (52, 53) in Kontakt mit der motorisierten
Rolle (51), die von einer Kontaktposition (C) zu einer separaten Position (D) in Bezug
auf die motorisierte Rolle (51) übergeht.
2. Stretch-Haubenaschine (1) nach Anspruch 1, wobei wenn sich die motorisierte Rolle
(51) dreht und sich die erste Leerlaufrolle (52) in der Kontaktposition (C) befindet,
sich mindestens eine zweite Leerlaufrolle (53) in der separaten Position (D) und umgekehrt,
befindet.
3. Stretch-Haubenmaschine (1) nach einem der Ansprüche 1 oder 2, wobei die Annäherungsvorrichtung
(54) so konfiguriert ist, dass sie die erste und die mindestens zweite Leerlaufrolle
(52, 53) gemäß einer Achse (X) bewegt, die parallel ist zum Boden und befindet sich
in einer Richtung senkrecht zu ihrer Drehachse.
4. Stretch-Haubenmaschine (1) nach einem der vorhergehenden Ansprüche, wobei der Zuführungskopf
(5) ferner Befestigungsmittel (7) umfasst, die konfiguriert sind, um den ersten röhrenförmigen
Film (100) und den zweiten röhrenförmigen Film (101) in Position zu halten, wobei
diese Befestigungselemente (7) umfassen Kopfkontaktelemente (72, 73) und mindestens
einen derart angeordneten Schuh (71), dass der erste rohrförmige Film (100) zwischen
dem Kopfkontaktelement (72) und dem Schuh (71) angeordnet ist und der zweite röhrenförmige
Film (101) zwischen dem Kopfkontaktelement (73) und dem Schuh (71) angeordnet ist.
5. Stretch-Haubenmaschine (1) nach Anspruch 4, wobei die Befestigungsmittel (7) ferner
bewegliche Mittel (74) umfassen, die konfiguriert sind, um den Schuh (71) in Kontakt
mit dem Kopfkontaktelement (72) und mit dem Kopfkontaktelement (73) zu bringen, wobei
der Schuh (71) eine Kraft gegen die Kopfkontaktelemente (72, 73) ausübt und den ersten
und/oder zweiten röhrenförmigen Film (100, 101) in Position hält.
6. Stretch-Haubenmaschine (1) nach einem der vorhergehenden Ansprüche, wobei der Filmvorbereitungswagen
(3) ferner Filmzentrierelemente (6) aufweist zum Bewegen des Zuführungskopfes (5)
entlang der Achse (X) zwischen einer ersten Position (A) und einer zweiten Position
(B), in der sich der Zuführungskopf (5) in der ersten Position (A) befindet, wenn
sich der Kontaktpunkt zwischen der motorisierten Rolle (51) und der ersten Leerlaufrolle
(52) im Wesentlichen auf eine bestimmte zentrale Betriebsachse (Y) des Filmvorbereitungswagens
(3) befindet, während er sich in der zweiten Position (B) befindet, wenn der Kontaktpunkt
zwischen der motorisierten Rolle (51) und mindestens einer zweiten Leerlaufwalze (53)
im wesentlichen auf der zentralen operativen Achse (Y) angeordnet ist.
7. Stretch-Haubenmaschine (1) nach Anspruch 6, wobei die Filmzentrierelemente (6) Antriebselemente
(63) und Gleitelemente (62) umfassen, zum Bewegen des Zuführungskopfes (5) auf dem
Filmvorbereitungswagen (3).
8. Stretch-Haubenmaschine (1) nach einem der vorhergehenden Ansprüche, wobei sich die
beweglichen Mittel (74) über Schweiß-und Schneidelementen (8) befinden, die zum Schneiden
und Schweißen eines bestimmten Teils eines ersten oder mindestens eines zweiten röhrenförmigen
Film (100, 101) geeignet sind, der aus dem Zuführungskopf (5) herausgezogen wird.
9. Stretch-Haubenmaschine (1) nach einem der vorhergehenden Ansprüche, sofern diese mindestens
von den Ansprüchen 5 und 6 abhängig ist, ferner eine Steuereinheit umfassend, die
derart konfiguriert ist, um mindestens die Annäherungsvorrichtung (54), die beweglichen
Mittel (74) und die Filmzentrierungselemente (6) für die Verwendung des ersten oder
mindestens eines zweiten röhrenförmigen Films (100, 101) gemäß dem zu behandelnden
Paletten-Typ (200), zu betreiben.
10. Stretch-Haubenmaschine (1) nach Anspruch 9, wobei die Steuereinheit programmier ist,
um von der Verwendung des ersten rohrförmigen Films (100) zum zweiten rohrförmigen
Films (101) überzugehen, um:
- Senden eines Befehlssignals an die Annäherungsvorrichtung (54), um die zweite Leerlaufrolle
(53) in eine Kontaktposition (C) mit der motorisierten Rolle (51) zu bringen;
- Senden eines Befehlssignals an das bewegliche Mittel (74), um die Kopfkontaktelemente
(72) mit dem Schuh (71) in Kontakt zu bringen, wodurch der erste röhrenförmige Film
(100) verriegelt wird; gleichzeitig wird der zweite röhrenförmige Film (101) durch
Trennen der Kopfkontaktelemente (73) vom Schuh (71) freigegeben;
- Senden eines Befehlssignals an die Annäherungsvorrichtung (54), um die erste Leerlaufrolle
(52) in eine von der motorisierten Rolle (51) getrennte Position (D) zu bringen;
- Senden eines Befehlssignals an die Filmzentrierelemente (6), um den Zuführungskopf
(5) in die Position (B) zu bringen, so dass sich der zweite röhrenförmige Film (101)
im Wesentlichen auf der zentralen Betriebsachse (Y) des Filmvorbereitungswagens (3)
befindet.
11. Verfahren zum Durchführen eines Übergangs von der ersten röhrenförmigen Films zu der
zweiten röhrenförmigen Films in einer Stretch-Haubenmaschine (1) gemäß dem vorherigen
Anspruch, wobei die Stretch-Haubenmaschine (1) ferner eine Steuereinheit umfasst,
die konfiguriert ist, um Steuersignale zumindest an die Annäherungsvorrichtung (54)
zu den beweglichen Mitteln (74) und zu den Filmzentrierungselementen (6) zu senden,
wobei das Verfahren umfasst:
- Senden ein Steuersignal an die Annäherungsvorrichtung (54), um die zweite Leerlaufrolle
(53) in eine Kontaktposition (C) mit der motorisierten Rolle (51) zu bringen;
- Senden eines Steuersignals an das bewegliche Mittel (74), um die Kopfkontaktelemente
(72) in Kontakt mit dem Schuh (71) zu bringen, der den ersten röhrenförmigen Film
(100) blockiert; gleichzeitig wird der zweite röhrenförmige Film (101) durch Trennen
der Kopfkontaktelemente (73) vom Schuh (71) freigegeben;
- Senden eines Steuersignals an die Annäherungsvorrichtung (54), um die erste Leerlaufrolle
(52) in eine von der motorisierten Rolle (51) getrennte Position (D) zu bringen;
- Senden eines Steuersignals an die Filmzentrierelemente (6), um den Zuführungskopf
(5) in Position (B) zu bringen, so dass sich der zweite streckbare Film (101) im Wesentlichen
auf der zentralen Betriebsachse (Y) des Filmvorbereitungswagens (3) befindet.
1. Machine à capuchon extensible (1) pour palettes d'emballage (200) comprenant un magasin
(2) configuré pour contenir au moins une première bobine (21) d'un premier film tubulaire
(100) et au moins une deuxième bobine (22) d'un deuxième film tubulaire (101), un
chariot de positionnement de film (4) disposé de manière à saisir une partie d'un
premier ou deuxième film tubulaire (100, 101) à une extrémité et à placer ladite partie
d'un premier ou deuxième film tubulaire (100, 101) sur la palette (200), le chariot
de préparation de film (3) comprenant une tête d'alimentation (5) agencée de manière
à retirer la partie du premier ou du deuxième film tubulaire (100, 101) du magasin
(2) et à effectuer la découpe et le scellage de ceci en correspondance avec une zone
déterminée dudit premier ou deuxième film tubulaire (100, 101), caractérisée en ce que ladite tête d'alimentation (5) comprend un rouleau motorisé (51), un premier rouleau
fou (52) et au moins un deuxième rouleau fou (53) qui sont libres de tourner autour
de leur axe et peuvent être tournés par contact avec le rouleau motorisé (51), ledit
premier rouleau fou (52) étant configuré pour retirer et fixer une partie d'un premier
film tubulaire (100) interposé entre le premier rouleau fou (52) et le rouleau motorisé
(51) et ledit au moins deuxième rouleau fou (53) étant configuré pour retirer et fixer
une partie d'un deuxième film tubulaire (101) interposé entre le deuxième rouleau
fou (53) et le rouleau motorisé (51), la tête d'alimentation (5) comprenant en outre
un dispositif d'approche (54) configuré pour la mise en contact dudit premier et dudit
au moins deuxième rouleau fou (52, 53) avec le rouleau motorisé (51) passant d'une
position de contact (C) à une position séparée (D) par rapport au rouleau motorisé
(51).
2. Machine à capuchon extensible (1) selon la revendication 1, dans laquelle lorsque
le rouleau motorisé (51) tourne et le premier rouleau fou (52) est en position de
contact (C), au moins un deuxième rouleau fou (53) est en position séparée (D) et
vice versa.
3. Machine à capuchon extensible (1) selon l'une des revendications 1 ou 2, dans laquelle
le dispositif d'approche (54) est configuré de manière à déplacer ledit premier et
ledit au moins deuxième rouleau fou (52, 53) selon un axe (X) qui est parallèle au
sol et est situé dans une direction orthogonale à leur axe de rotation.
4. Machine à capuchon extensible (1) selon l'une des revendications précédentes, dans
laquelle la tête d'alimentation (5) comprend en outre des moyens de fixation (7) configurés
pour verrouiller le premier film tubulaire (100) et le deuxième film tubulaire (101)
en position, tandis que lesdits moyens de fixation (7) comprennent des éléments de
contact de tête (72, 73) et au moins un patin (71) agencé de telle manière, que le
premier film tubulaire (100) est interposé entre l'élément de contact de tête (72)
et le patin (71), et le deuxième film tubulaire (101) est interposé entre l'élément
de contact de tête (73) et le patin (71).
5. Machine à capuchon extensible (1) selon la revendication 4, dans laquelle les moyens
de fixation (7) comprennent en outre des moyens mobiles (74) configurés pour amener
le patin (71) en contact avec l'élément de contact de tête (72) et avec l'élément
de contact de tête (73), grâce à quoi ledit patin (71) exerce une force contre les
éléments de contact de tête (72, 73), bloquant le premier et/ou le deuxième film tubulaire
(100, 101) en position.
6. Machine à capuchon extensible (1) selon l'une des revendications précédentes, dans
laquelle le chariot de préparation de film (3) comprend en outre des éléments de centrage
de film (6) pour déplacer la tête d'alimentation (5) le long de l'axe (X), entre une
première position (A) et une deuxième position (B), dans laquelle ladite tête d'alimentation
(5) est dans la première position (A) lorsque le point de contact entre le rouleau
motorisé (51) et le premier rouleau fou (52) est sensiblement situé sur un axe de
fonctionnement central déterminé (Y) du chariot de préparation de film (3), alors
qu'il est dans la deuxième position (B) lorsque le point de contact entre le rouleau
motorisé (51) et au moins un deuxième rouleau fou (53) est sensiblement situé sur
ledit axe central de fonctionnement (Y).
7. Machine à capuchon extensible (1) selon la revendication 6, dans laquelle les éléments
de centrage de film (6) comprennent des éléments d'entraînement (63) et des éléments
coulissants (62) pour déplacer la tête d'alimentation (5) sur le chariot de préparation
de film (3) .
8. Machine à capuchon extensible (1) selon l'une des revendications précédentes, dans
laquelle les moyens mobiles (74) sont situés au-dessus des éléments de soudage et
de coupe (8), qui sont aptes à couper et souder une certaine partie d'un premier ou
d'au moins un deuxième film tubulaire (100, 101) retiré de la tête d'alimentation
(5).
9. Machine à capuchon extensible (1) selon l'une des revendications précédentes, si elle
dépend au moins des revendications 5 et 6, comprenant en outre une unité de commande
configurée pour faire fonctionner au moins le dispositif d'approche (54), les moyens
mobiles (74) et les éléments de centrage de film (6), pour l'utilisation du premier
ou au moins d'un deuxième film tubulaire (100, 101), selon le type de palette (200)
à traiter.
10. Machine à capuchon extensible (1) selon la revendication 9, dans laquelle l'unité
de commande pour passer de l'utilisation du premier film tubulaire (100) au deuxième
film tubulaire (101), est programmée pour:
- envoyer un signal de commande au dispositif d'approche (54) pour amener le deuxième
rouleau fou (53) dans une position de contact (C) avec le rouleau motorisé (51);
- envoyer un signal de commande aux moyens mobiles (74) pour amener les éléments de
contact de tête (72) en contact avec le patin (71), verrouillant le premier film tubulaire
(100); en même temps, le deuxième film tubulaire (101) est libéré en séparant les
éléments de contact de tête (73) du patin (71);
- envoyer un signal de commande au dispositif d'approche (54) pour amener le premier
rouleau fou (52) dans une position séparée (D) du rouleau motorisé (51);
- envoyer un signal de commande aux éléments de centrage de film (6) pour amener la
tête d'alimentation (5) dans la position (B) de sorte que le deuxième film tubulaire
(101) soit sensiblement situé sur l'axe central de fonctionnement (Y) du chariot de
préparation de film (3).
11. Procédé pour effectuer une transition du premier film tubulaire au deuxième film tubulaire
dans une machine à capuchon extensible (1) selon la revendication précédente, ladite
machine à capuchon extensible (1) comprenant en outre une unité de commande configurée
pour envoyer des signaux de commande au moins au dispositif d'approche (54), aux moyens
mobiles (74) et aux éléments de centrage de film (6), le procédé comprenant:
- envoyer un signal de commande au dispositif d'approche (54) pour amener le deuxième
rouleau fou (53) dans une position de contact (C) avec le rouleau motorisé (51);
- envoyer un signal de commande aux moyens mobiles (74) pour amener les éléments de
contact de tête (72) en contact avec le patin (71) bloquant le premier film tubulaire
(100); en même temps, le deuxième film tubulaire (101) est libéré séparant les éléments
de contact de tête (73) du patin (71);
- envoyer un signal de commande au dispositif d'approche (54) pour amener le premier
rouleau fou (52) dans une position séparée (D) du rouleau motorisé (51);
- envoyer un signal de commande aux éléments de centrage de film (6) pour amener la
tête d'alimentation (5) en position (B), de sorte que le deuxième film étirable (101)
soit sensiblement sur l'axe central de fonctionnement (Y) du chariot de préparation
de film (3).