Technical Field
[0001] Present invention is an improved version of a twisting machine disclosed in
WO2005040465 and relates to a machine based on a magnetic coupling and capable of independently
controlling twisting speed of a single or plurality of yarn(s) and winding speed of
twisted yarns onto a bobbin and method of the same, the machine of the invention can
also be used for yarn braking.
BACKGROUND OF THE INVENTION
[0002] As detailed in
WO2005040465 conventional yarn twisting includes hollow spindle, two-for-one, and ring twisting
methods. With the known twisting methods various yarn twisting configurations including
S-twisting, Z-twisting, false twisting can be achieved to realize, these known twisting
methods, however includes certain disadvantages as mentioned in
WO2005040465.
[0003] There are numerous of patent applications in the art relating to twisting machines
in general, therefore only the following proposals have been considered to incorporate
to this application in particular as these proposals relate to driving bobbin winding
unit and maintaining stationary the carrier on which the bobbin is placed.
[0004] US 3,406,511 discloses a machine having a main shaft in which yarns are fed, a rotatable disc,
an outer container delimiting balloon formation of yarn surrounding the outer diameter
of the rotatable disc, an internal container contacting the bobbin onto which twisted
yarns are wound, plurality of magnets placed radially (inside of the balloon) to the
container for rotating thereof and corresponding oppositely poled magnets (outside
of the balloon). Threading of yarns from untwisted bobbins to the machine of
US 3,406,511 is difficult, and moreover an outer container is required to prevent from hitting
the yarn balloon to the magnets.
[0005] In
US 3,406,511, winding unit for winding of twisted yarns to the bobbin is driven via a radial magnetic
coupling and yarns are forced to pass through the magnets. As the radial coupling
must be larger than the upper body of the machine this would lead to a costly solution
in terms of equipment material and limitation in operating the machine at higher winding
speeds.
[0006] US 3,368,336 discloses a machine which is driven directly of the machine of US
US 3,406,511. In addition to the above disadvantages, it is needed a considerable space between
the rotor and the stator for enabling the yarns to pass smoothly, which gives rise
to a certain inefficiency in transmitting motion to bobbin winding unit.
[0007] As the above-mentioned twisting machines, the bobbin carrier of
US 3,834,146 is held stationary via radial magnets. Furthermore, yarn-twisting speed is dependent
to winding speed of twisted yarns onto bobbin as bobbin winding unit is driven from
twisting shaft.
[0008] In
EP644281 energy for winding twisted yarn onto bobbin is transmitted to the inside of the balloon
via a slip-ring arrangement. As a skilled person would appreciate that a slip-ring
arrangement is not efficient at higher speeds, moreover, as a slip-ring arrangement
generates sparks during operation, fire possibility is always a risk that should be
avoided during machine operation.
[0009] In
US 6,047,535 energy required to wind twisted yarn onto the bobbin is provided inside the balloon
via radial inductance and communication is similarly performed via inductance. This
arrangement causes not only the path of the yarn to get narrow but also decrease the
efficiency of the machine as a reasonable space should be formed between inductance
pairs to allow the yarn balloon to get therethrough. In addition to these disadvantages,
the machine of
US 6,047,535 proposes a costly solution as operation sequences should be maintained at relatively
high levels.
[0010] In the prior art twisting machines, the carrier holding the bobbin onto which twisted
yarns are wound is held stationary through magnets placed radially around the shaft
axis, so the yarn balloon rotating around the shaft axis always passes through the
magnets. This bears a certain risk that the yarn balloon can be tangled to the machine
parts out of the balloon like magnets and ruptured. Furthermore, stretching of yarn
due to tension differences along the yarn should be minimized for free movement of
yarn. Moreover in the art, yarn threading to the machine is considerably difficult.
[0011] With the known twisting machines, higher machine speeds cannot be not achieved due
to extremely high centrifugal forces occurred as radially placed magnets around the
carrier. Furthermore, in most twisting machines, yarn twisting speed is not independent
from the winding speed of the twisted yarn onto bobbin.
[0012] On the other hand, it has been experienced by the inventor that the planetary mechanism
comprising mechanical components including belt-pulley mechanism, gear pairs requires
a considerable effort to assemble the machine and, in use, substantial vibration increases
at relatively high speeds due to the number of mechanical components of the planetary
mechanisms. In addition to that, the machine of
WO2005040465 is relatively heavy and costly due to the number of mechanical components of the
planetary mechanisms.
[0013] As known by an ordinary person in the art, during yarn twisting, yarn can be folded
on account of tension differences along the yarn, which would prevent smooth streaming
of the twisted yarn. To overcome this problem, a yarn brake increasing tension on
the yarn by applying friction force thereon can be provided. The magnetic coupling
according to the invention can provide a yarn brake for two-for-one twisting machines
in particular.
DESCRIPTION OF THE INVENTION
[0014] One object of the present invention is to increase yarn twisting efficiency by independently
controlling the twisting speed and the winding speed of the twisted yarns onto bobbin
by use of a machine being relatively light in weight and simple in design.
[0015] Another object of the present invention is to reduce centrifugal effects, so providing
twisting at higher speeds and prevent the yarn balloon from tangling to an external
component by transmitting the motion of the main shaft to an upper level in axial
direction through a magnetic coupling and/or holding the bobbin carrier stationary
through a magnetic coupling.
[0016] These objects are achieved by a twisting machine having a main shaft to which a yarn
or a plurality of yarns is/are introduced in use and from which the yarns or the plurality
of yarns is/are taken out in use, and the main shaft being driven by a drive element;
a twisting disc being associated with the main shaft and being in contact with the
yarn or plurality of yarns taken out of the shaft while rotating in use; a winding
unit driven by another drive element for winding yarn or yarns passed through a yarn
guide onto a bobbin, the yarn or yarns forming a yarn balloon contacting the twisting
disc; and a stationary carrier holding the bobbin, characterized in that an axial
magnetic coupling is provided in the shaft axis direction for transmitting motion
from the another drive element to the bobbin winding unit.
[0017] The invention further comprises a method for holding the carrier stationary via an
axial magnetic coupling according to the twisting machine of the invention.
[0018] According to the preferred embodiment of the invention, holding the carrier stationary
via magnetic coupling is achieved through magnets connected to the body of the machine,
these magnets being provided underside a disc such that the magnets circularly disposed
around the axis of the shaft and corresponding magnets oppositely poled with the above
mentioned magnets are provided upper side of the disc such that the magnets circularly
disposed around the axis of the shaft.
[0019] According to a preferred embodiment of the invention, driving force to the yarn winding
unit provided from another motor is transmitted to the upper level of the disc and
the carrier by an axial magnetic coupling in the shaft axis direction.
[0020] To achieve the magnetic coupling, according to the preferred embodiment of the invention,
a number of magnets being associated with the other motor are disposed underside of
the disc in a circular arrangement, and a number of corresponding magnets oppositely
poled with the above mentioned magnets are disposed upper side of the disc. The magnets
at the upper side are associated with the bobbin winding unit. Therefore, drive force
provided by the other motor is transmitted magnetically in axial direction through
magnets oppositely poled and disposed circularly around shaft axis and therefore bobbin
winding unit can be driven.
[0021] The invention further comprises a method for transmitting motion to a bobbin winding
unit by a drive element according to the twisting machine of the invention.
[0022] Consequently a twisting machine which is more compact, having entire driving mechanisms
inside the yarn balloon, not having an external component outside of the yarn balloon,
being independently controllable of twisting speed and the winding speed, and being
capable of operating relatively high speeds and being cost effective is provided.
[0023] Magnetic coupling, according to the invention, can be used to provide a yarn brake
and holding the carrier stationary for two-for-one twisting machines in particular.
BRIEF DESCRIPTION OF FIGURES
[0024] Preferred embodiments of the invention will now be described, by way of example only,
and with reference to the accompanying drawings in which:
Figure 1 illustrates perspective view of the twisting machine according to the invention.
Figure 2 illustrates holding the carrier stationary and transmitting motion to yarn
winding unit along with the other mechanisms in cross sectional view in accordance
with the present invention.
Figure 3 illustrates the mechanism shown in Figure 2 in a simplified form.
Figure 4 illustrates the mechanism shown in Figure 2 and Figure 3 in perspective sectional
view.
Figure 5 illustrates the upper body to which motion is transmitted in lower perspective
view.
Figure 6 illustrates the lower body transmitting motion in an upper perspective view.
Figure 7 illustrates the polarity orientations of the lower magnets and the upper
magnets forming axial magnetic coupling.
Figure 8 illustrates magnetic flux of carrier and magnet rings in a schematic view.
Figure 9 illustrates an alternative disc to the magnetic flux permeable disc in a
perspective view.
Figure 10 illustrates polarity orientation of lower and upper magnets forming magnetic
coupling and the elements disposed in the disc magnetic flux of the magnet rings in
schematic view.
Figure 11 illustrates magnetic flux permeable ferrite-based elements disposed in the
disc of Figure 9.
Figure 12 illustrates an alternative arrangement for magnetic flux permeable elements
disposed in the disc of Figure 11.
Figure 13 illustrates an alternative arrangement for magnetic flux permeable elements
disposed in the disc of Figure 11.
Figure 14 illustrates an alternative drive mechanism for driving main shaft and/or
bobbin winding unit.
Figure 15 illustrates an alternative drive mechanism for driving bobbin winding unit.
Figure 16 illustrates an arrangement for electricity generation at the upper body
of the machine.
Figure 17 illustrates the arrangement of Figure 16 in perspective view.
Figure 18 illustrates the components placed onto an upper platform of the machine.
Figure 19 illustrates axial magnetic coupling for use in two-for-one twisting machine.
DETAILED DESCRIPTION OF THE INVENTION
[0025] The twisting machine according to the invention is shown in Figure 1. According to
the figure, functional body of the machine is connected to the chassis (22) via a
main bearing (26). A motor (30) rotating a main shaft and a twisting disc connected
thereto transmits its motion via a belt (24) and another motor (31) driving a bobbin
winding unit, further details of which will be described below transmits its motion
via a belt (25). Both motors (30, 31) are connected to the chassis through conventional
fixing means.
[0026] Yarns (29) to be twisted are taken from the various number of bobbins (28) and directed
to yarn brake and then introduced into the main shaft (32). Yarn (10) passing through
a hole (3) formed in the reservoir (1) under the twisting disc (2) is introduced into
guide hole (6) provided the upper side of a support member (11), and directed respectively
to a yarn guide (7) attached to support member (11), another yarn guide (12) after
idle directing yarn feeder (8) and a driven yarn feeder (9) around which the yarn
is sufficiently wound, the yarn is further directed to a waxing mechanism (13) and
passed through a wax (14), the yarn is then proceed additional yarn guides (15, 16)
and wound around yarn winding unit (4) for winding onto the bobbin (5).
[0027] Yarn winding process is achieved by winding the yarn onto the bobbin (5) via the
winding unit (4) while the twisting disc is rotated and the yarn (10) is drawn by
the yarn feeder (9) as the entire components associated with the carrier (2) are held
stationary.
[0028] Upper platform (95) is connected to the carrier (21) via support rods (18). Driven
yarn feeder (9) and the waxing mechanism (13) is driven by shaft (17) rotating synchronously
with the winding unit (4).
[0029] Bobbin (5) is connected to the carrier (21) via an articulated bobbin support (19),
and required compression onto the bobbin (5) is achieved via a spring (23) pressing
onto the bobbin support (19).
[0030] In Figure 2 it is illustrated that holding the carrier stationary and transmitting
motion to yarn winding unit along with the other mechanisms in cross sectional view
in accordance with the present invention. According to the figure, main shaft rotatable
around its axis (32) is mounted to the chassis (22) via ball bearings (26, 33). Main
shaft (32) is driven by a motor (not shown in this figure) through a belt (24) over
a belt housing formed on the shaft (32). The main shaft (32) includes a hole (98)
extending along the axis thereof, through which yarn is fed from a lower opening (96),
and this hole (98) is running along a flange (42) coaxially mounted to the main shaft
(32). Shaft hole (98) is oriented in radially outer direction of the reservoir (1).
[0031] A disc (40) being coaxial to the main shaft (32) is provided on the outer surface
of the flange (42). The disc (40) is electrically non-conductive and non-magnetic,
and formed preferably from a composite material for providing sufficient rigidity
and strength. A hole (48) is formed radially outwardly of the disc (40) for proceeding
the yarn therein. As the disc (40) is non-conductive and non-magnetic, magnetic flux
through the disc (40) is not lost in a form of eddy or hysterisis flow, therefore
this mechanism based on a magnetic coupling is prevented from both energy and force
losses.
[0032] A stationary magnet ring (35) is connected to the bearing (26, 33) connected to the
chassis (22). A plurality of magnets (37) is disposed on the stationary magnet ring
(35), the magnets (37) being distributed evenly around the axis of the shaft in a
manner that one north poled magnet is placed next to one south poled magnet.
[0033] Similarly a lower drive ring (34) mounted to the upper side of the is provided to
the fixed bearing (33) via a ball bearing and this ring (34) is rotatable around the
ball bearing. The ring (34) is driven by a belt (25) trained on the belt grooves and
connected to the motor. A plurality of magnets (36) is disposed on the lower drive
ring (34), the magnets (36) being distributed evenly around the axis of the shaft
in a manner that one north poled magnet is placed next to one south poled magnet.
[0034] According to the preferred embodiment of the invention, the drive ring (34) and the
magnets (36) associated thereto are closer to the shaft axis than the stationary magnet
ring (35) and the magnets (37) associated thereto, however the positions of the rings
and the respective magnets can be changed in an alternative configuration of the machine.
[0035] Bobbin winding unit (4) and the carrier (21) are mounted on to the main shaft (32)
via a rulman bearing (45).
[0036] An upper stationary magnet ring (43) is fixed to the carrier (21) in a manner that
the ring (43) corresponds to an upper position of the lower stationary ring (35).
Similar to the lower stationary magnet ring (35), a plurality of magnets (39) is disposed
on the upper stationary magnet ring (43), the magnets (39) being distributed evenly
around the axis of the shaft in a manner that one north poled magnet is placed next
to one south poled magnet. The diameter of the upper magnet ring (43) and as well
as the features, numbers and positions of the magnets of the upper magnet ring (43)
are preferably identical with those of the lower stationary magnet ring (35).
[0037] An upper drive ring (44) is provided in a manner that the ring (44) corresponds to
an upper position of the lower drive ring (34), and the ring (44) is rotatable around
a ball bearing mounted to the shaft (32). Similar to the lower drive ring (34), a
plurality of magnets (38) is disposed on the upper drive ring (44), the magnets (38)
being distributed evenly around the axis of the shaft in a manner that one north poled
magnet is placed next to one south poled magnet. The diameter of the upper drive ring
(44) and as well as the features, numbers and positions of the magnets of the upper
drive ring (44) are preferably identical with those of the lower drive ring (34).
[0038] The distance between the magnets designated 36 and 38; and 37 and 39 disposed to
the rings (34, 35, 43, 44) is sufficient to allow adequate magnetic force between
these magnets. The disc (40) is provided between the magnets (36, 38; 37, 39).
[0039] The lower stationary magnet ring (35) and the respective magnets (37) together with
the upper stationary magnet ring (43) and the respective magnets (39) form a magnetic
coupling. As the lower stationary magnet ring (35) is fixed to the chassis (22) the
respective magnets (37) are immovable and through magnetic force between the lower
and upper magnets (37, 39) the upper stationary magnet ring (43) becomes immovable,
therefore the carrier (21) placed onto the rotating shaft (32) via ball bearings can
also be held immovable. Similarly, the lower drive ring (34) and the respective magnets
(36) together with the upper drive ring (44) and the respective magnets (38) form
a magnetic coupling. As the lower drive ring (34) is rotated the upper drive ring
(44) rotates via the magnetic forces therebetween, and power transmission to drive
the mechanisms on the carrier (21) is provided via a belt (49) over the upper drive
ring (44).
[0040] In Figure 3 the machine is shown in a simplified cross section view to better identify
the stationary and movable components. In this figure, the section 56 designates the
components 22, 26, 33, 35; section 57 designates the components 21, 45, and 43; and
section 55 designates the components 32, 1, 2, 3, 40, 41, 42 and 48. These sections
55, 56, and 57 will be used to refer for the future drawings.
[0041] The upper drive ring (44) driven by the lower drive ring (34) through the axial magnetic
coupling, drives an intermediate pulley (47) through a belt (49) and the motion is
further transmitted to a pulley (46) driving the upper mechanisms. The bobbin winding
unit (4) mounted to the carrier via a support (20) and achieving winding of the twisted
yarn (10) on to the bobbin (5) is driven by the intermediate pulley (47) via a belt
(50). The belt (50) is trained on rollers (51) changing the direction of the belt
(50). The motion transmission from the upper drive ring (44) to the bobbin winding
unit (4) is achieved preferably via a belt pulley mechanism.
[0042] In Figure 5 the upper body to which motion is transmitted is shown in lower perspective
view. The group of magnets (39) providing the carrier being held stationary and the
group of magnets (38) providing the drive force to the bobbin winding unit (4) are
clearly shown in this figure.
[0043] In Figure 6 the lower body transmitting motion to the upper body is shown in an upper
perspective view. The group of magnets (37) forming a magnetic coupling with the group
of magnets (39) providing the carrier being held stationary and the group of magnets
(36) forming a magnetic coupling with the group of magnets (38) providing the drive
force to the bobbin winding unit are clearly shown.
[0044] In a preferred embodiment of the invention, anti-magnetic protective discs (63, 60,
64, 61) are provided to keep the magnets (37, 38, 39, 36) in their positions where
the magnets are mounted.
[0045] In Figure 7, polarity orientations of the lower magnets (37, 36) and the upper magnets
(39, 38) forming magnetic couplings, and in Figure 8 the magnetic flux of the disc
(40) and magnet rings (35, 34, 43, 44) is shown schematically.
[0046] In Figure 9 an alternative disc to the magnetic flux permeable disc in a perspective
view. Effective magnetic fields of magnets decreases as the distance increases therebetween,
therefore the magnetic flux amplitude between the magnets decreases as the thickness
of the disc increases, which leads to a decrease in torque transmission. Through the
alternative disc (40) shown in Figure 9, magnetic flux between the magnets, so the
torque transmitted can be increased by use of a relatively thick disc.
[0047] Magnetic elements (65) the electricity conduction of which in radial direction is
limited are disposed in the disc (40) with a certain space therebetween, the disc
being electrically non-conductive and non-magnetic. The elements (65) are positioned
between the magnets to correspond to them and the number of the magnetic elements
(65) is independent of the number of magnets.
[0048] In Figure 10 polarity orientations of the lower magnets (37, 36) and the upper magnets
(39, 38) forming magnetic couplings, and the magnetic flux of the elements (65) in
the disc (40) and magnet rings (35, 34, 43, 44) is shown schematically.
[0049] The elements (65) can be formed to have various type of geometry, but preferably
formed as small cylinders for the ease of production.
[0050] The elements, as shown in Figure 11, can be ferrite having iron atoms therein or
the elements can be covered by electrically isolated sintered iron powders or, as
seen in Figure 12, the elements can comprises wires having electrically isolated thin
irons or as seen in Figure 13, the elements can comprise thin sheets the edges of
which are electrically isolated and the sheets having irons are concentrically disposed
one another and being spiral, continuous or discontinuous.
[0051] According to an alternative embodiment of the invention, in Figure 14, an arrangement
is shown for independently driving of the main shaft (32) and the bobbin winding unit
(4).
[0052] The external motor (30) and the belt (24) disclosed above for the preferred embodiment
of the invention, are eliminated in this alternative embodiment and the shaft (32)
rotating twisting disc (2) can be directly driven through providing a rotor (73),
being coaxial to the shaft (32), and a stator (72) surrounding the rotor (73) and
mounted to the stationary part (56) of the lower chassis (22) of the machine.
[0053] Similarly, the external motor (31) and the belt (25) disclosed above for the preferred
embodiment of the invention, are eliminated in this alternative embodiment, drive
ring (34) so the bobbin winding unit (4) can be directly driven through providing
a rotor (70), being coaxial to the ring (34), and a stator (71) surrounding the rotor
(70) and mounted to the stationary part (56) of the lower chassis (22) of the machine.
[0054] With this alternative configuration, a more compact construction can be achieved
and losses due to external motors (30, 31) and belts (24, 25) can be prevented.
[0055] In Figure 15, an alternative mechanism is shown for driving the bobbin winding unit
(4). According to the figure, the external motor (31), the belt (25) and the lower
drive ring (34) disclosed above for the preferred embodiment of the invention, are
eliminated in this alternative embodiment and a stator (74) capable of forming a rotatable
magnetic field is mounted to the stationary part (56). Magnets (36) at the upper side
of the lower drive ring (34) are also eliminated in this alternative.
[0056] An embodiment for generating electricity at the upper body of the machine is shown
in Figure 16 and a perspective view of position of the generator is shown in Figure
17. According to the figure, A generator (80) driven by the main shaft (32) is mounted
to the upper chassis (57). A generator rotor (97) having magnets /90) thereon is connected
to the upper side of the shaft (32). A stator (88) and coils (89) thereof being communicated
with the rotor (97) are mounted to the upper chassis (57) of the machine. Electricity
generated by the generator is conditioned by the electronic circuits and then served
to be used. In a preferred embodiment of the machine the rotor (97) used has fixed
magnets (90), however a coiled rotor can equally be utilized as desired.
[0057] Therefore, through a linear motor (84) or a rotary motor the motion of which is converted
to a linear motion, the yarn passed over a yarn guide (85) connected to a linear motion
mechanism is wound on to the bobbin (5) at an angle desired. Furthermore, as the upper
chassis (57) inside the balloon (10) can be electrified, the machine can also be used
in yarns spinning systems in addition to yarn twisting.
[0058] By means of the generator (80) capable of generating sufficient power, the bobbin
driving motor (31) and components operating with this motor (31) including for example
magnet rings (34, 44), intermediate pulley (47) will not be required, and drive power
of various components including yarn guide (85), bobbin (5), yarn feeder (9), waxing
mechanism (13) and other components that would be incorporated like yarn brake, bobbin
compression mechanisms and other possible components can be provided by the electricity
generated by the generator.
[0059] A sensor (82) is provided to external control of the electrically operated components
of upper chassis (57). The sensor (82) is an optic or RF sensor capable of transmitting
and receiving signals and providing a communication with the electronic circuits (81)
placed inside of the balloon. This sensor (81) is in communication with another sensor
(83) placed outside of the balloon (10). The outer sensor (83) transmits its signals
received from a controller to the sensor (82) and the signals received from the internal
sensor (82) to the controller.
[0060] In Figure 18, the components on the upper platform (95) are shown. The pulley (46)
driven by a belt (49) (see Figure 2) is connected to a shaft (17) transmitting motion
to the components on to the upper platform (95). The yarn feeder (9) feeding the twisted
yarn to the bobbin winding unit (4) is driven by a pulley (91) connected to the shaft
(17) and a belt (94) trained to the pulley (91). An auxiliary yarn feeder (8) is driven
by yarn (10) trained thereon. The wax (14) waxing the twisted yarn is driven by an
upper auxiliary pulley (92) and a belt (93).
[0061] The twisted machine according to the invention can be used for yarn braking in a
two-for-one machine. A figure of this arrangement is given in Figure 19. According
to the figure, for two-for-one twisting, the yarn unwound from the bobbin (28) being
on to the stationary carrier is directed downwardly through the hole (100) of the
bobbin (28) and then directed upwardly over the twisting disc (2) driven by the main
shaft (32) to form the yarn balloon. The lower drive ring (34) to which magnets (36)
are disposed radially to the shaft (32) axis is associated with a gear (102) to which
a drive lever is connected via a trigger belt (101). As the drive lever (103) is rotated
magnets (36) rotates and so corresponding magnets (38) forming an axial magnetic coupling
with the magnets (36) also rotates and consequently this rotates the upper drive ring
(44) to which the corresponding magnets (38) are connected.
[0062] The upper drive ring (44) is associated to a gear (104) to drive thereof and the
gear (104) transmits its motion to a cam (106) via a shaft (105) connected thereto.
The cam (106) drives a follower (109) displacing in axial direction thereof and the
follower (109) connects to a spring (108) the other end of which connects to a yarn
brake (107) moving in axial direction.
[0063] The end of the yarn brake (107) moves the yarn flowing downwards through the bobbin
hole (100) towards the wall of the hole to squeeze thereof to provide a yarn brake.
[0064] As disclosed for the above arrangements, holding the carrier (21) stationary is provided
by forming magnetic coupling between the lower and upper magnet groups (37, 39).
1. A twisting machine having a main shaft (32) to which a yarn or a plurality of yarns
(29) is/are introduced in use and from which the yarns or the plurality of yarns (29)
is/are taken out in use, and the main shaft (32) being driven by a drive element (30);
a twisting disc (2) being associated with the main shaft (32) and being in contact
with the yarn or plurality of yarns taken out of the shaft (32) while rotating in
use; a winding unit (4) driven by another drive element (31) for winding yarn or yarns
passed through a yarn guide (6) onto a bobbin (5), the yarn or yarns forming a yarn
balloon contacting the twisting disc (2); and a stationary carrier (21) holding the
bobbin, characterized in that an axial magnetic coupling is provided in the shaft axis direction for transmitting
motion from the another drive element (31) to the bobbin winding unit (4).
2. A machine according to claims 1, characterized in that the magnetic coupling comprises at least one magnet (36) provided around the shaft
axis, and at least one corresponding magnet (38) oppositely poled with respect to
the magnets (36) and provided with an axial position to correspond to the magnets
(36), and in that a disc (40) is provided between the at least one magnet (36) and the at least one
corresponding magnet (38), the disc (40) being electrically non-conductive and non-magnetic.
3. A machine according to anyone of the preceding claims, characterized in that a lower drive ring (34) comprising the magnets (36) being at the underside of the
disc (40) is provided on the shaft (32) coaxially; and an upper drive ring (44) comprising
the magnets (38) being at the upper side of the disc (40) is provided on the shaft
(32) coaxially for driving the bobbin winding unit (4).
4. A machine according to anyone of the preceding claims, characterized in that the other drive element (31) comprises a stator (74) connected to the chassis and
placed to an underside location of the disc (40) for transmitting motion to the magnets
(38) of the upper drive ring (44) through rotatable magnetic field.
5. A machine according to anyone of the preceding claims, characterized in that a generator (80) is provided for generating electricity, the generator having a rotor
(97) provided coaxially with the main shaft (32), and a stator (88) connected to the
chassis and surrounding the rotor (97), and in that the electricity generated by the generator (80) is used preferably for transmission
to the certain components at the upper side of the carrier (21) or for yarn spinning,
the electricity being preferably conditioned by electronic circuits (81), and in that the a sensor (82) is provided for signal receiving from and transmitting to the electronic
circuits (81) for controlling the components at the upper side of the carrier (21),
the sensor being preferably optical or RF sensor and placed inside of the balloon,
and another sensor (83) is provided at the outside of the balloon for communicating
with the sensor (82).
6. A machine according to claim 1, characterized in that the other drive element (31) is driven by a generator (80) having a rotor (97) provided
coaxially to the main shaft (32) and a stator (88) connected to the chassis and surrounding
the rotor (97).
7. A method for transmitting motion to a bobbin winding unit (4) by a drive element (31)
of a twisting machine having a main shaft (32) to which a yarn or a plurality of yarns
(29) is/are introduced in use and from which the yarns or the plurality of yarns (29)
is/are taken out in use, and the main shaft (32) being driven by another drive element
(30); a twisting disc (2) being associated with the main shaft (32) and being in contact
with the yarn or plurality of yarns taken out of the shaft (32) while rotating in
use; yarn or yarns passed through a yarn guide (6) being wound onto a bobbin (5) and
the yarn or yarns forming a yarn balloon contacting the twisting disc (2), characterized in that motion transmission to the bobbin winding unit (4) is provided by a magnetic coupling
by an axial magnetic coupling placed in the shaft axis direction.
1. Zwirnmaschine mit einer Hauptwelle (32), in die ein Faden oder eine Vielzahl von Fäden
(29) während des Betriebs eingeführt und aus der der Faden oder die Vielzahl von Fäden
(29) während des Betriebs entnommen wird, wobei die Hauptwelle (32) von einem Antriebselement
(30) angetrieben wird, einer Zwimscheibe (2), die mit der Hauptwelle (32) verbunden
und in Kontakt mit dem Faden oder der Vielzahl von Fäden ist, die während des Betriebs
bei Drehung aus der Welle (32) entnommen werden, einer Aufwickeleinheit (4), die von
einem anderen Antriebselement (31) zum Aufwickeln von Faden oder Fäden angetrieben
wird, die durch eine Fadenführung (6) auf eine Spule (5) geführt werden, wobei der
Faden oder die Fäden ein Fadenknäuel bilden, das die Zwirnscheibe (2) berührt, und
einem stationären Träger (21), der die Spule trägt, dadurch gekennzeichnet, dass eine axiale magnetische Kopplung in der Wellenachsenrichtung zur Übertragung der
Bewegung von dem anderen Antriebselement (31) an die Aufwickeleinheit (4) bereitgestellt
wird.
2. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die magnetische Kopplung mindestens einen Magneten (36) um die Wellenachse herum
und mindestens einen entsprechenden Magneten (38) mit ungleichnamigen Polen bezüglich
der Magneten (36) umfasst und in einer axialen Position bereitgestellt wird, um den
Magneten (36) zu entsprechen, und dass eine Scheibe (40) zwischen mindestens einem
Magneten (36) und mindestens einem entsprechenden Magneten (38) vorhanden ist, wobei
die Scheibe (40) nicht elektrisch leitfähig und nicht magnetisch ist.
3. Maschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass sich ein unterer Antriebsring (34), der die Magnete (36) an der Unterseite der Scheibe
(40) umfasst, koaxial an der Welle (32) befindet, und dass sich ein oberer Antriebsring
(44), der die Magneten (38) an der Oberseite der Scheibe (40) umfasst, koaxial an
der Welle (32) befindet, um die Aufwickeleinheit (4) anzutreiben.
4. Maschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das andere Antriebselement (31) einen Stator (74) umfasst, der an dem Körper angebracht
ist und an der Unterseite der Scheibe (40) befestigt wird, um die Bewegung an die
Magneten (38) des oberen Antriebsrings (44) durch ein drehbares Magnetfeld zu übertragen.
5. Maschine nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass ein Generator (80) zum Erzeugen von Elektrizität bereitgestellt wird, wobei der Generator
einen Rotor (97) koaxial zu der Hauptwelle (32) und einen Stator (88) aufweist, der
mit dem Körper verbunden ist und den Rotor (97) umgibt, und dadurch, dass die von
dem Generator (80) erzeugte Elektrizität vorzugsweise für die Übertragung an die bestimmten
Komponenten auf der Oberseite des Trägers (21) oder zum Spinnen von Fäden verwendet
wird, wobei die Elektrizität vorzugsweise durch elektronische Schaltungen (81) aufbereitet
wird, und dadurch, dass ein Sensor (82) zum Empfangen des Signals von und das Übertragen
des Signals an die elektronischen Schaltungen (81) bereitgestellt wird, um die Komponenten
an der Oberseite des Trägers (21) zu steuern, wobei der Sensor vorzugsweise ein optischer
Sensor oder ein Funkfrequenzsensor ist und sich innerhalb des Knäuels befindet, und
ein weiterer Sensor (83) an der Außenseite des Knäuels angebracht ist, um mit dem
Sensor (82) zu kommunizieren.
6. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass das andere Antriebselement (31) von einem Generator (80) angetrieben wird, der einen
Rotor (97) koaxial zu der Hauptantriebswelle (32) und einen Stator (88) umfasst, der
an dem Körper befestigt ist und den Rotor (97) umgibt.
7. Verfahren zur Übertragung einer Bewegung an eine Aufwickeleinheit (4) durch ein Antriebselement
(31) einer Zwirnmaschine mit einer Hauptwelle (32), in die ein Faden oder eine Vielzahl
von Fäden (29) während des Betriebs eingeführt und aus der der Faden oder die Vielzahl
von Fäden (29) während des Betriebs entnommen wird, wobei die Hauptwelle (32) von
einem Antriebselement (30) angetrieben wird, einer Zwimscheibe (2), die mit der Hauptwelle
(32) verbunden und in Kontakt mit dem Faden oder der Vielzahl von Fäden ist, die während
des Betriebs bei Drehung aus der Welle (32) entnommen werden, einer Aufwickeleinheit
(4), die von einem anderen Antriebselement (31) zum Aufwickeln von Faden oder Fäden
angetrieben wird, die durch eine Fadenführung (6) auf eine Spule (5) geführt werden,
wobei der Faden oder die Fäden ein Fadenknäuel bilden, das die Zwirnscheibe (2) berührt,
dadurch gekennzeichnet, dass die Bewegungsübertragung an die Aufwickeleinheit (4) durch eine axiale magnetische
Kopplung in der Wellenachsenrichtung bereitgestellt wird.