[0001] This invention relates to a take-up spool, more. especially a take-up spool capable
of reeling a strip of thin paper which issues from a printer or a strip of thin film.
[0002] When such a reel of paper or film bearing information is to be stored, it is necessary
either to retain the complete spool or to be able to remove the wound reel from the
spool. In the former case, it is a disadvantage that spare spools must be stocked
by the user. Various proposals have therefore been made to permit removal of the reel
from the spool, but hitherto no satisfactory solution has been found which does not
result in damage to the strip at the innermost layers of the reel. This is because
the reel must necessarily be relatively tightly wound for satisfactory storage, and
when the mechanism of the printer does not itself produce a tight reel, it is conventional
practice to tighten the reel by hand after removal from the machine.
[0003] Amongst various known proposals for radially expansible and contractable shafts,
mandrels, arbors, rollers and the like is the arrangement disclosed in U.S. Patent
No. 3,143,313.
[0004] This known arrangement comprises a moulded spool of two identical separable parts,
and is specifically intended to carry a wound web of strip material, in particular
the paper tape used in data processors. The spool is therefore axially relatively
short. Each part comprises a circular cheek with a short axially projecting semi-circular
hub portion. When the two parts are assembled together, the two hub portions define
a circular hub adapted for connection to a winder tab for driving the spool. For supporting
the wound paper tape, the cheeks carry respective fittings for supporting four arcuate
spring arms which define a resilient mandrel of substantially greater radius than
the hub. The said fittings include toothed abutments which cooperate with toothed
portions of the spring arms, in use to lock the two parts of the spool against relative
rotation, with the spring arms deformed radially outwards. When the two parts of the
spool are unlocked, the spring arms are released inwardly. In practice, however, although
the reduced diameter of the resilient mandrel facilitates removel of a reel to a certain
extent, the innermost layers of the latter are liable to be damaged by the radially
fixed fittings on the flanges, particularly the toothed fittings. This disadvantage
would be worsened if the known construction was employed for a spool of increased
axial length.
[0005] It is therefore an object of the present invention to provide a take-up spool which
permits removal of the reel without causing damage thereto.
[0006] According to the invention, there is provided a take-up spool for strip material,
comprising two components having respective substantially non-resilient elongate portions
of respective cross-sections such that their assembly in adjacent parallel relationship
defines a generally cylindrical core on which a reel of said strip material can be
wound by rotation of the assembled spool about its axis, at least one of said components
also having a portion through which a rotational drive can be applied, and said two
components also carrying locking means which can be interengaged by a relative movement
of the two components which completes assembly of the spool by locking the two components
in their assembled condition, characterised in that the locking means comprise two
pairs of interengaging locking parts, one part of each pair and the cooperating part
of the other pair respectively being carried at the opposite ends of the respective
elongate portions forming the core, and in that a reverse relative movement of the
two components at the commencement of disassembly simultaneously produces a bodily
movement of the two elongate core portions relative to one another which results in
a reduction in the cross-sectional size of the core, thereby permitting disassembly
of the spool from a reel wound on the core.
[0007] In a preferred arrangement, the two components are identical, each one component
having an elongate core portion which projects axially from a flanged driving portion
and carries, at its end remote from the driving portion, one of said two interengaging
locking parts, the cooperating locking part being formed within the flanged driving
portion of the other component. Conveniently, in this preferred arrangement, assembly
of the two components is effected with their respective core portions effectively
in contacting sliding relationship, and the driving portions of the respective components
carry respective locating surfaces brought into engagement with the core portions
as a result of the relative locking movement of the two components, whereby said locking
movement is accompanied by a lateral bodily displacement of said core portions into
an expanded slightly spaced relationship defining a slit for strip entry into the
core. It follows that, at the commencement of disassembly, the relative unlocking
movement of 'the two components disengages the core portions from the locating surfaces,
permitting the core to collapse to a reduced cross-sectional size.
[0008] A practical arrangement of take-up spool in accordance with the invention will now
be exemplified with reference to the accompanying drawings, in which:-
Figure 1 is a side view of one of two identical spool components, the driving portion
being illustrated in cut-away section;
Figure 2 is a plan view of the end of the core portion of the component remote from
the driving portion;
Figures 3A, 3B and 3C serve diagrammatically to illustrate assembly and disassembly
of two components which form a complete spool; and
Figures 4A to 4E are respective transverse cross-sections on the correspondingly marked
section lines in Figure 1.
[0009] A preferred arrangement of take-up spool is assembled from two identical components
each having the construction shown in Figure 1. This component comprises a portion
10 through which a rotational drive can be applied to the assembled spool, and an
elongate portion 11 which, when assembled with the corresponding elongate portion
of the other identical component, will form a generally cylindrical core for taking-up
strip material to form a reel wound on said core. The axis of the component is indicated
at 12.
[0010] The core portion has a ribbed construction as indicated in Figure 2, and at its free
end remote from the driving portion 10 carries a locking means generally designated
13. The interior of the driving portion 10 is provided with a locking means 14 for
interengagement with the locking means 13 of the other identical component. The locking
means 13, 14 will be described in more detail later. Briefly, when the two identical
components are assembled together, one with its driving portion on the left-hand side
and one with its driving portion on the right-hand side, a final relative rotational
locking movement of the two components interengages the respective pairs of locking
means 13, 14 to complete assembly of the spool by locking the two components against
relative axial movement and continued rotational movement. Disassembly may be effected
by a reverse procedure.
[0011] The driving portion 10 comprises a hollow hub 15, a peripheral flange 16 which in
use serves as a lateral edge guide for the strip being wound on the core, and a flanged
portion 17 supporting a gear wheel 18. The driving portion could of course be differently
constructed to enable a drive to be imparted in other known ways. The opening into
the hub 15 on the axially inner face of the driving portion 10 is partly closed by
the core portion 11 of the component, which forms an integral structure with the driving
portion 10 and projects therefrom in a direction parallel to the axis 12. As shown
in the cross-sectional view of Figure 4D, the core portion 11 has an arcuate cross-section
extending over an obtuse angle somewhat less than 180 degrees, The driving portion
10 is thus left with an aperture 19 in its inner face which corresponds to a segment
of a circle extending over an angle somewhat greater than 180 degrees, as shown in
the cross-sectional.view of Figure 4E. This aperture 19 receives the free end of the
core portion of the other identical component.
[0012] The manner of assembly of the two components is indicated diagrammatically in Figures
3A, 3B and 3C; Figure 3A is a self-explanatory perspective view of the two components
as they are brought together for assembly. At this time the relative angular orientation
of the two components is to position the two core portions 11, 11A with two lateral
faces in contact, as shown in Figure 3B, in which 11 refers to the component with
the driving portion on the left in Figure 3A and 11A refers to the component with
the driving portion on the right. When the two components have been pushed fully together
in the axial direction, assembly is completed by a relative rotational locking movement
of the two components, which twists the respective core portions 11 and 11A into the
relative positions shown in Figure 3C, in which the other two lateral faces of these
core portions are in closely spaced relationship. As is clear from Figures 3B and
3C, the rotational locking movement of the two components also produces a small lateral
relative displacement of the core portions 11 and 11A which expands the core to the
cross-sectional size on which the reel is wound in use. The means by which this is
done will be explained later. However, it will be apparent that, at the commencement
of disassembly, a relative rotational unlocking movement in the reverse sense will
collapse the core to a reduced cross-sectional size, thus releasing the core from
the reel wound thereon and permitting complete disassembly to enable the reel to be
removed. Figure 3C also shows that, in the locked condition of the assembled spool,
the two core portions 11 and 11A define a slot 20 enabling the leading end of the
strip to be wound to be attached to the spool, without any special preparation of
the strip.
[0013] It is also convenient to mention at this point that the arrangement is designed so
that the relative rotational locking movement for completing assembly is effected
in the same rotational sense as that in which the spool will be rotationally driven
in use.
[0014] The locking means 13 and 14 will now be described. The means 13 consists of a radially-resilient
generally axial extension 21 on the free end of the core portion 11. At its extreme
end, the extension 21 has a shaped lateral projection 22 and just inwardly of this
projection 22, a second shaped lateral projection 23 in radial alignment with the
projection 22. The projection 22 is longer than the projection 23. The extension 21
has a reducing and varying cross-section towards its extreme end carrying the projections
22 and 23, and for better illustration of the shapes involved the parts 21 to 23 are
shown in the cross-sectional views of Figures 4A, 4B and 4C. The locking means 14
comprises two angularly spaced axial grooves 24 and 25 on the inside wall of the hub
15 behind the aperture 19. The axial groove 24 (see Figure 4E) is shaped to match
the above- described projection 22. During assembly, the projection 22 seats slidably
in the groove 24 to assist axial guidance as the two components are pushed together
in the axial direction. At this time the two core portions are relatively positioned
as shown in Figure 3B. The two components are pushed together in the axial direction
until a shoulder stop 26 (see Figure 2) at the leading end of the core portion 11
behind the locking means 13 comes to abut the inner end face of the hub 15 at the
periphery of the aperture 19. At this time, the arcuately-shaped trailing end of the
extension 21 has just entered the aperture 19, while the lateral projection 22, but
not the projection 23, has passed right through the driving portion 10 to be positioned
just behind the rear face of the hub.
[0015] The rotational locking movement of the two components brings the core portion 11
to abut a locating surface 27 formed by one end edge of the aperture 19. The core
portions of the two components are thus shifted laterally apart, as well as being
twisted, to assume the relative positions shown in Figure 3C. In this connection,
and referring to Figure 4E, it should be noted that one end edge of the aperture 19
is disposed on a radial line through the axis 12 while the edge 27 is slightly displaced
from the parallel radius. The rotational locking movement of the two components also
brings the lateral projection 23 into seating engagement with the matching groove
25 on the inside wall of the hub 15, locking the two components against reversed rotation
by virtue of the inherent resilience of projection 21. At the same time, the projection
22 engages behind the rear face of the hub 15, adjacent the rear end of the axial
groove 25. This locks the two components against axial movement.
[0016] It will now be clear that disassembly can be effected by a relative rotational unlocking
movement of the two components in the opposite sense to the locking movement. The
core of the spool collapses to a reduced cross-sectional size during the unlocking
movement, thereby to enable release of a reel of strip material which has been wound
on the core, for example while the spool has been in use at the output of a printer.
The reel is readily freed without damage to the inner layers, while the spool can
then be re-assembled for further use.
[0017] It will be appreciated that various modifications are possible within the spirit
and scope of the invention indicated in the appended claims. For example, the invention
is applicable to other types of spool, including spools adapted to be rotationally
driven in other ways and spools in which lateral guiding of the strip is rendered
unnecessary by virtue of the provision of prior guides in the machine. In these and
other circumstances, the use of two non-identical components may be desirable, and
in its simplest form the spool may essentially consist of two core portions one of
which is adapted to be rotationally driven, together with suitable interengaging locking
means which, when unlocked, bring about a reduction in the cross-sectional size of
the core to facilitate release of a reel which has been wound thereon.
1. A take-up spool for strip material, comprising two components have respective substantially
non-resilient elongate portions of respective cross-sections such that their assembly
in adjacent parallel relationship defines a generally cylindrical core on which a
reel of said strip material can be wound by rotation of the assembled spool about
its axis, at least one of said components also having a portion through which a rotational
drive can be applied, and said two components also carrying locking means which can
be interengaged by a relative movement of the two components which completes assembly
of the spool by locking the two components in their assembled condition, characterised
in that the locking means comprise two pairs of interengaging locking parts, oxe part
of each pair and the cooperating part of the other pair respectively being carried
at the opposite ends of the respective elongate portions forming the core, and in
that a reverse relative movement of the two components at the commencement of disassembly
simultaneously produces a bodily movement of the two elongate core portions relative
to one another which results in a reduction in the cross-sectional size of the core,
thereby permitting disassembly of the spool from a reel wound on the core.
2. A take-up spool according to claim 1, wherein the two components are identical,
each one component having an elongate core portion which projects axially from a flanged
driving portion and carries, at its end remote from the driving portion, one of said
two interengaging locking parts, the cooperating locking part being formed within
the flanged driving portion of the other component.
3. A take-up spool according to claim 2, wherein the said relative locking movement
of the two components to complete assembly is a relative rotational movement and the
relative unlocking movement is a relative rotational movement in the opposite sense.
4. A take-up spool according to claim 3, wherein the elongate core portion of each
component has a cross-section corresponding to an obtuse-angled segment of a circle,
and the driving portion of each one component has an aperture of shape generally corresponding
to a circular segment covering an arc greater than said obtuse angle and for receiving
the locking part at the end of the core portion of the other component.
5. A take-up spool according to claim 2 or claim 3 or claim 4, wherein the locking
part carried on the end of the core portion of each one component comprises a radially-resilient
generally axial extension having a lateral projection for seating in a recess in an
internal wall of the driving portion of the other component.
6. A take-up spool according to claim 5, wherein the said axial extension carries
two angularly aligned lateral projections and the said internal wall has two angularly
spaced seatings, the first projection cooperating with the first seating to assist
axial guidance of the two components during assembly of the two components into cooperative
relationship, and the second projection being brought into engagement with the second
seating as a result of the relative rotational locking movement of the two components
which completes assembly of the spool.
7. A take-up spool according to claim 6, wherein the first projection engages behind
the rear face of the driving portion as a result of the relative rotational locking
movement, thereby to locate the two components against relative axial movement.
8. A take-up spool according to any of claims 2 to 7, wherein assembly of the two
components is effected with their respective core portions effectively in contacting
sliding relationship, and the driving portions of the respective components carry
respective locating surfaces brought into engagement with the core portions as a result
of the relative locking movement of the two components, whereby said locking movement
is accompanied by a lateral bodily displacement of said core portions into an expanded
slightly spaced relationship defining a slit for strip entry into the core.
9. A take-up spool according to any one of claims 2 to 8, wherein the driving portion
of each component comprises a hollow hub, a peripheral flange for acting as a lateral
edge guide for the strip to be wound on the assembled spool, and a driving gear behind
the flange.