[0001] This invention relates to crates, and more particularly to substantially rectangular
crates for a plurality of articles, such as bottles, having cylindrical body portions.
[0002] It is known to employ double-skinned side walls in such crates to provide increased
structural strength. This, however, has the disadvantage of reducing the useful interior
cross-sectional area of the crate for a given external cross-sectional area thereof..
This disadvantage is particularly significant where an increase in the external side
dimensions of the crate is undesirable for example because the crates are required
to be stackable on a pallet of given dimensions.
[0003] In order to reduce this disadvantage the present invention includes a substantially
rectangular crate for a plurality of articles having cylindrical body portions, said
crate having a base and side wall means and being provided with an internal partitioning
grid, said side wall means including corner portions, each of which defines with adjacent
mutually perpendicularly extending portions of the partitioning grid a compartment
for one of said articles and includes adjacent each of said partitioning grid portions
a hollow column extending vertically relative to said base.
[0004] This invention also includes a substantially rectangular crate for a plurality of
articles having cylindrical body portions, said crate having a base and side wall
means and being provided with an internal partitioning grid, said side wall means
including double-skinned corner portions, each of which defines with adjacent mutually
perpendicularly extending portions of the partitioning grid a compartment for one
of said articles and comprises an outer skin having mutually perpendicular portions
and an inner skin spaced from said outer skin and formed adjacent each of said partitioning
grid portions with a rib extending away from the outer skin and vertically relative
to said base.
[0005] It will be understood that the columns or ribs of the corner portions strengthen
the corner portions, and thereby allow the spacing apart of the inner and outer skins
at locations other than adjacent the grid partitioning portions to be correspondingly
reduced, but by being formed adjacent the partitioning grid portions can be dimensioned
so as to be spaced from the body portions of articles in the compartments of the crate.
[0006] In order that the invention may be better understood, an embodiment thereof, which
is given by way of example only, will now be described, reference being had to the
accompanying drawings, in which:
Figure 1 shows a bottle crate, the right hand side of the Figure being a bottom plan
view and the left hand side of the Figure being a part-sectioned top plan view, the
section being taken along the line A-A of Figure 2;
Figure 2 is a part-sectioned side elevation of the same crate, the section being taken
along the line B-B of Figure 1;
Figure 3 is a part-sectioned end elevation of the same crate, the section being taken
along the line C-C of Figure 1.
[0007] In the drawings there is illustrated a substantially rectangular

for a plurality of bottles (not shown) having cylindrical body portions. The crate
1 has a base 2 and side wall means 3 formed with a double- skin extending upwardly
from the base to an upper rim 4 around the open top of the crate. An internal partitioning
grid 5 is provided to define compartments 6 within the crate, a separate compartment
being provided for each bottle.
[0008] The side wall means 3 includes double-skinned corner portions 7, best shown in the
section in Figure 1, each of which comprises an outer skin 8 having mutually perpendicular
portions 9 and 10, which are inter- connected in the illustrated crate by a curved
portion 11, and an inner skin 12 spaced from the outer skin 8. Each corner portion
7 defines with adjacent mutually perpendicularly extending portions 13 of the partitioning
I grid 5 a corner compartment 6a for one of the bottles and the inner skin 12 is formed
adjacent each of these partitioning grid portions 13 with a rib 14 extending away
from the outer skin 8 and vertically relative to the base 2. The ribs extend from
the base 2 and terminate short of the upper rim 4. The ribs 14 are interconnected
with the outer skin 8 to form hollow columns 14a extending vertically from the base
2. In the illustrated crate, the ribs 14 of each corner portion are connected to the
outer skin by stay members 24 at their remote edge portions only so that the corner
portion is completely hollow. As can be seen by the circles 15 drawn in Figure 1 to
represent the cross-section of the body portions of two bottles, the provision of
the ribs 14 adjacent the grid portions 13 whilst strengthening the corner portions
does not decrease the effective size of the compartments since the ribs occupy space
in the compartments which would be otherwise free. The strengthening effect of the
ribs enables the spacing of the inner and outer skins of the corner portions to be
reduced without affecting the overall strength of the corner portions, and thus the
size of the compartment to be increased.
[0009] Whilst it may be advantageous to have the inner skin diverge from the outer skin
away from the upper rim 4 in order to provide a more rigid structure and to facilitate
moulding, the distance between adjacent corner portions available for division into
compartments, may be increased, for given external crate dimensions, by making the
inner skin parallel, or substantially parallel, to the outer skin at at least central
vertical planes of the corner compartments. It may, however, only be required to provide
this increase in one direction only, for example the direction of the longer sides
of the crate, and as shown in the illustrated crate this can be achieved by making
the inner skin parallel to the outer skin at the central vertical plane extending
through the shorter sides of the crate only - the plane D-D of compartment 6a in Figure
1.
[0010] The strength of the corner portions can advantageously be further increased as shown
in the illustrated crate by curving the inner skin 12 opposite the curved portion
11 of the outer skin with a greater radius and over a greater extent than the portion
11 to increase the spacing of the skins. Again, it will be appreciated that this does
not decrease the effective size of the corner compartments.
[0011] The side wall means include double-skinned side wall portions which extend between
the corner portions 7, the longer and shorter side wall portions being referenced
16 and 17 respectively in the drawings. These side wall portions comprise outer and
inner skins 18 and 19 respectively. The partitioning grid 5

[0012] Openings 22 extending through the side wall means 3 form handles for the crate and
apart from these openings 22 and recesses 23 formed above them the exterior of the
crate formed by the outer skins 8 and 18 is smooth and continuous. The inner skins
12 of the corner portions 7 are also continuous but the inner skins 19 of the side
wall portions which are also connected to the outer skins 18 thereof by stay members
24 extending therebetween and strengthening the construction of the side wall portions,
are apertured. The inner skins of the longer side wall portions are shown having substantially
rectangular apertures 25 extending between top and bottom strips of the side wall
portions such chat the longer side wall portions are continuously double-skinned at
their top and bottom. The inner skins of the shorter side wall portions are provided
with apertures 26 shown extending from the bottom of the inner skins and terminating
short of openings 22. The formation of apertures 25 and 26 provides a substantial
saving in material and is possible without weakening the construction of the side
wall portions a significant amount.
[0013] The base 2 of the crate is also apertured and shown as a lattice grid which is provided
with a plurality of downwardly extending formations 27 shown as arranged in three
rows and four columns, adjacent rows and columns of the formations defining therebetween
respective channels 28 (Figure 3) and 29 (Figure 2). Each channel is of a width such
that the upper rims 4, which as will be noted from Figure 1 are of substantially uniform
thickness, of adjacent side wall portions of two similar crates arranged side-by-side
and in stacked relationship with the crate can be located therein. This provision
erables the crates to be stacked other than in direct vertical alignment and provides
for stable stacking.
[0014] As can be bess appreciated from Figure 1, the ribs 14 of corner portions are adjacent
the sides of channels 28 and the outer ones of channels 29 and the ribs 21 of the
longer side wall portions are located centrally in the intermediate channel 29. Accordingly
when stacked in the manner described above the adjacent upper rims of side-by-side
lower crates located in a channel 28 or 29 extend close to or directly under a rib
14 or 21 at each end of the channel. This provision enables the crates in the lowest
layer of a stack to carry one load of the stack better.
[0015] The illustrated crate is injection moulded in a plastics material with the partitioning
grid 5 integral with the side wall means.

crate for a plurality of

cylindrical body portions, said crate having a base the side wall means and being
provided with an internal partitioning grid, said side wall means including corner
portions, each of which defines with adjacent usually perpendicularly extend ing portions
of the partitioning grid a compartment for one of said articles and includes adjacent
each of said partitioning grid portions a hollow column extending vertically relative
to said base.
2. A crate as claimed in claim 1, wherein each of said corner portions comprises an
outer skin having mutually perpendicular portions and an inner skin spaced from said
outer skin, said inner skin being formed with a rib extending away from the outer
skin adjacent each of said partitioning grid portions and said ribs being connected
with the outer skin to form said columns.
3. A substantially rectangular crate for a plurality of articles having cylindrical
body portions, said crate having a base and side wall means and being provided with
an internal partitioning grid, said side wall means including double-skinned corner
portions, each of which defines with adjacent mutually perpendicularly extending portions
of the partitioning grid a compartment for one of said articles and comprises an outer
skin having mutually perpendicular portions and an inner skin spaced from said outer
skin and formed adjacent each of said partitioning grid portions with a rib extending
away from the outer skin and vertically relative to said base.
4.A crate as claimed in claim 2 or 3, wherein the ribs of each

outer skin at their remote edge portions only so that said corner portion is
5. A crate as claimed in claim 2, 3 or 4, wherein the inner skin of each corner portion
is substantially parallel to the outer skin thereof at at least one of the central
vertical planes of each compartment associated with said corner portion.
6. A crate as claimed in any one of the preceding claims, wherein said side wall means
includes double-skinned side wall portions which comprise spaced outer and inner skins
and extend between said corner portions, further portions of said grid extending perpendicularly
towards the inner skins of said side wall portions, each of at least the longer side
wall portions having its inner skin formed adjacent at least one of said further grid
partitioning portions with a rib extending away ; from the outer skin thereof and vertically relative to the base.
7. A crate as claimed in claim 6, wherein the inner skins of said side wall portions
are apertured.
8. A crate as claimed in any one of the preceding claims, wherein said side wall means
define an upper rim of the crate of substantially uniform thickness and said base
is provided with a plurality of downwardly extending formations defining therebetween
channels for locating the rims of adjacent side wall portions of the side wall means
of two similar crates arranged side-by-side and in stacked relationship with said
crate.
9. A crate as claimed in claim 8 when appended to claim 6 or 7, wherein the ribs or
columns of the side wall means are located in or adjacent said channels such that
rims of adjacent side wall portions of two similar crates arranged side-by-side located
in any one of said channels extend close to or directly under a rib or column at each
end of such a channel.
10. A crate as claimed in any one of the preceding claims, wherein said side wall
means includes stay members extending between its outer skins and their respective
inner skins.