[0001] This invention relates to shuttlecocks made of plastics material.
[0002] Most commercially acceptable plastics shuttlecocks comprise a skirt portion attached
to a cap portion, e.g. of cork or rubber, the skirt portion comprising a truncated
conical plastics lattjce structure made up of main stems extending axially and radially
outwardly from a circular base at the narrow end of the skirt, the main sterns being
connected together by circumferentially extending ribs and in some cases being separated
by one or more subsidiary stems.
[0003] Although feathered shuttlecocks are still preferred to plastics shuttlecocks because
of their flight characteristics, they are extremely expensive, and hence, plastics
shuttlecocks are now often used.. In order to obtain a flight as true as possible
to that of a feather shuttlecock, one of the essential features is that the plastics
shuttlecock, when in flight, spins.
[0004] One way in which we have achieved spinning of plastics shuttlecocks is to stop the
lattice structure short of the base and provide main stems only between the base and
the lattice structure, these main stems having blades or flanges on their inner faces
which are preferably non-radial and are so orientated that they produce spinning of
the shuttlecock as it passes through the air. The presence of these blades or flanges
give the main stems either a T-shaped or L-shaped or inverted L-shaped cross-section.
What is more, the blade or flange of the L or T may extend obliquely relative to the
base of the L or to the cross member of the T to assist with spinning.
[0005] Another feature which we have introduced into plastics shuttlecocks to assist with
spinning is to make the main stems, at least where they form part of the lattice structure,
slightly curved in the form of a helix, the helical stems standing slightly proud
of the remainder of the lattice structure internally and/or externally.
[0006] A further feature which we have introduced into our plastics shuttlecocks to assist
with stability and/or spinning of the shuttlecocks during flight is to provide slots
or slits at the wide end of the skirt or lattice structure, said slots or slits extending
parallel to the main stems and being located adjacent the main stems.
[0007] It is vital for all the features of a plastics shuttlecock which impart spin to the
shuttlecock to act in a complementary fashion, and a shuttlecock having the above
features is disclosed in our British Patent No. 1,429,713.
[0008] It is the aim of the majority of manufacturers of shuttlecocks utilizing plastics
skirt to simulate. exactly. the flight characteristics of a feathered shuttlecock
and with this in mind, we have now developed an improved shuttlecock.
[0009] According to the present invention, we provide a shuttlecock comprising a cap portion
d a plastics skirt, wherein the plastics skirt, adjacent its widest end, is of fluted
construction, the flutings extending at an acute angle to the longitudinal axis of
the shuttlecock and being orientated so as to complement the spinning characteristics
of the shuttlecock. By fluted, we mean that the skirt is distorted or deformed; an
identical result would be obtained by crimping. Normally the skirt will be formed
by a truncated conical lattice structure made up of main stems joined by ribs.
[0010] Preferably, the flutings extend at an angle of approximately 45° to the longitudinal
axis. It will be appreciated, however, that the angle of inclination could vary from
about 25° to about 65°,depending upon the required spin characteristics. It will of
course be appreciated that the temperature and pressure of the atmosphere can influence
the spin characteristics, but 45° is the preferred angle in the Southern Hemispnere
at N.I.P.
[0011] In a preferred construction, the main stems, when viewed externally of the shuttlecock,
with the wide end of the skirt located vertically above the cap portion of the shuttlecock,
are inclined from a bottom left position to top right position and are preferably
slightly curved in the form of a helix from a bottom left to a top right position.
[0012] Preferably also, slots or slits are provided in the wide end portion of the skirt
extending inwardly from an external rib of the skirt to a depth of approximately 1/4"
- 3/8'', the slots or slits being located immediately adjacent to the main stems on
their left hand sides, and extending down to about the fourth rib, which is preferably
strengthened to prevent tearing.
[0013] Preferably, the flutings extend approximately from the lower edge of each slit or
slot across the portion of the skirt between the slit or slot and the next adjacent
main stem to a location on the periphery of the skirt at its wide end where said periphery
i - intersected by the next main stem, the flutings being so formed that the skirt
is deformed inwardly at the bottom of the flutings, with the result that the slits
or slots are slightly deformed, i.e. widened.
[0014] Preferably, the lattice structure terminates short of the cap portion, the main stems
only being connected to the cap portion and being spaced apart so as to define air
passages therebetween and these portions of the main stems have a generally L, inverted
L or T shaped cross-section, the-generally radially directed blade or flange portion
being inclined to the longitudinal axis of the main stems and extending, when viewed
exteriorally of the shuttlecock, from a bottom right position to a top left position,
relative to said axis.
[0015] A preferred embodiment of the present invention is now described by way of example
with reference to the accompanying drawings, in which.:-
FIGURE 1 is a side elevation of a shuttlecock showing only a part of the skirt at
its wide end in detail, and
FIGURE 2 is a plan view looking down into the shuttlecock, again with only a portion
of the skirt shown in detail.
[0016] Referring to the drawings, the shuttlecock shown therein has a cap portion 1 of standard
construction and a skirt portion 3. the skirt portion 3 hau plurality of main stems
5 (there are normally sixteen) extending radially and longitudinally from a base 7
which is secured to the cap portion 1, each of the main stems being separated by a
plurality of intermediate stems 9, a central one of which is larger than the remainder
and being connected together by a plurality of parallel ribs 11. The lattice structure
extends from the wide end 13 of the skirt approximately 2/3rds of the depth of the
skirt and terminates in a large rib 15. As can be seen from Figure 1, each of the
main and intermediate stems 5 and 9, when viewed externally, extends from a bottom
left to a top right position in the form of a shallow helix.
[0017] Adjacent the wide end of the skirt 13, slots 17 are provided immediately adjacent
(and the left of) the main stems as viewed in Figure 1. The presence of these slots
means that some of the ribs 11 adjacent the wide end-of the skirt terminate at the
slot rather than at the main stem. The slots sre between 1/4" and 3/8" long, and extend
from the rib at the wide end of the skirt down to the fourth rib, which is strengthened
to resist tearing.
[0018] The main stems 5, adjacent the cap portion 1, are spaced apart a sufficient distance
to. provide a plurality of passages for air to pass into the interior of the skirt
during flight of the shuttlecock. As can be seen from Figure 2, these main stems,
in the region of the air passages, have a cross-section in the form of an L, an inverted
L, T or inverted T and are formed by a peripheral cap or base portion 19 and blade
or flange portions 21 extending substantially radially inwardly from the portion 19.
(They can be slightly inclined from the radial to assist spin). These blade or flange
portions do not extend completely parallel to the longitudinal axes of the main stems,
but, as can be seen from Figure 2, they extend slightly obliguely to the longitudinal
axes from a bottom left to a top right position (if one views the uppermost .main
stems in Figure 2). Of course, if one views the two central main stem portions externally
as in Figure 1, the blade or flange portions 21 will extend from a bottom right to
a top left position. The combination of helical main stems, main stem portions having
special cross- sections in the vicinity of the air passages, and the slits or slots
17 have the effect of causing the shuttlecock to spin in an anti-clockwise direction
(when the shuttlecock is viewed as shown in Figure' 2) and the three items. effecting
spin are all complementary to each other. In other words, if the slots 17 are placed
on the opposite side of the main stems from that illustrated and/or stems are twisted
in a -different sense and/or the flanges 21 on the main stem portions in the vicinity
of the air passages extend at a different angle to the longitudinal axis of the main
stem por.tions, then this will be counter-productive to the spinning direction of
the shuttlecock.
[0019] In order to improve the spin of the shuttlecock even more, the shuttlecock is crimped
or fluted between each adjacent pair of main stems at the wide end of the skirt. The
crimping or fluting extends at approximately 45° to the longitudinal axis of the shuttlecock
and to the ribs 11 and the base of the crimping or flutings is represented by chain
dotted lines 23 in Figure 1. As can be seen from this Figure, the crimping is such
as to deform the lattice work between the base of a slit or slot 17 (i.e. from the
fourth, strengthened rib) and a main stem 5 at the periphery of the skirt inwardly
by an amount equal to approximately half the length of the slots 17, e.g. between
about 2 and 5 mm. This also has the effect of slightly widening the slots 17.
[0020] It will be appreciated that the depth of the crimping and its angle of inclination
may be altered, e.g. its inclination to between about 25° and 65°, so that the spinning
characteristics of the shuttlecock can be changed. This may be necessary for special
situations. For the shuttlecock shown in the drawing however, it is important that
the fluting extends from a bottom right to a top left position as shown in Figure
1, otherwise its effect on the spinning characteristics of the shuttlecock will be
counter-productive. 45° inclination is the required one to give the shuttlecock as
near identical spin characteristics as arc achieved with a feathered shuttlecock in
normal conditions of use in the U.K.
[0021] It will be appreciated that the inclined crimping described above can also be provided
on shuttlecocks with different types of main stems, e.g. straight stems, an regardless
of whether slots and/or special sectioned main stem portions are provided adjacent
the base of the shuttlecock.
[0022] Although the skirt would normally be in the form of a lattice (stems intersected
by ribs), it will be appreciated that the ribs, or some of them, at least could be
omitted, especially in the vicinity of the fluting. However, ribs alone would be insufficient
to make the shuttlecock fl , and plastics or other flumes would also have to be provided,
resulting effectively, in a plurality of plastics feathers, having plastics quills
(main stems) and flumes (members transverse to the stems).
[0023] It will be appreciated that the depths of the flutings or crimping will effect the
diameter of the skirt and its widest end. For example, the deeper the crimp, the narrower
the skirt will become, and hence, the longer the flight of the shuttlecock will be,
and vice-versa.
1. A shuttlecock comprising a cap portion and a plastics skirt wherein the plastics
skirt, adjacent its widest end, is of fluted construction, the flutings extending
at an acute angle to the longitudinal axis of the shuttlecock and being orientated
so as to complement the spinning characteristics of the shuttlecock.
2. A shuttlecock according to claim 1 wherein the skirt is provided by a truncated
conical lattice structure made up of main stems and intermediate stems joined by ribs.
3. A shuttlecock according to claim 1 or 2 wherein the flutings extend at an angle
of between 25° and 65° to the longitudinal axis of the shuttlecock.
4. A shuttlecock according to claim 1, 2 or 3 wherein the flutings extend at an angle
of 45° to the longitudinal axis of the shuttlecock.
5. A shuttlecock according to claim 2,or 3 or 4 when dependent on claim 2, wherein
the main stems, when viewed externally of the shuttlecock, with the wide end of the
skirt located vertically above the cap portion of the shuttlecock, are inclined from
a bottom left position to top right position.
6. A shuttlecock according to claim 5 wherein slots or slits are provided in the wide
end portion of the skirt, the slots or slits being located immediately adjacent to
the main stems on their left hand side when the shuttlecock is viewed externally with
its skirt uppermost.
7. A shuttlecock according to claim 6 wherein the slots or slits extend inwardly from
the outermost rib of the skirt to about the fourth rib which is strengthened.
8. A shuttlecock according to claim 7 wherein the flutings extend from the fourth
rib of the skirt outwardly from adjacent the lower edge of a slit across the portion
of the skirt joining the slit to an adjacent slit, to the main stem and to a location
on the periphery of the skirt at its wide end.
9. A shuttlecock according to claim 8 wherein the flutings are so formed that the
skirt is deformed inwardly at the bottom of the flutings with the result that the
slits or slots are slightly widened.
10. A shuttlecock according to any one of claims 6-9 wherein the depth of the flutings
is approximately equal to half the length of a slot.