[0001] The present invention relates to a device for rounding off the ends of the fibres
of brushes, more in particular fibres which are made from plastics.
[0002] It is a known fact that in the production of brushes, after the fibres are planted,
the free ends of the fibres are shaved with the purpose to work off the inequalities
which arise when the fibres are being planted.
[0003] It is also known that through this shaving, at the ends of the fibres sharp edges
come into existence, which are not permissible for certain brush types.
[0004] As a matter of fact, such sharp edges could, for instance in the case of tooth-brushes,
wound the gums, whereas in other cases, for instance in the case of hairbrushes, such
sharp ends could cause hairs to be pulled out and/or the skin of the haid to be injured.
[0005] It is also known that, in order to avoid, for instance in the case of tooth-brushes,
any injuries, and in the case of hairbrushes, the pulling out of hairs, and to obtain
a good massage of the head skin, the brush fibres must be rounded off after shaving
them.
[0006] Consequently, this invention relates to such a device for rounding off the fibre
ends of brushes with fibres made from plastics, this device being extremely simple
but very efficient.
[0007] This device according to the invention mainly comprises a device for rounding off
the ends of the fibres of brushes, in which there is used a disc moving along the
fibre ends to be rounded off, which is provided with an appropriate abrasive and/or
a suitable profile, characterized in that the aforesaid disc is fixed on a rotative
shaft which, apart from its rotation about its own axis, is made to move in a circle
about a second axis, and the rotational speeds of the aforesaid shaft about its own
axis, on the one hand, and about the aforesaid second axis, on the other hand, can
be adjusted independently the one in relation to the other.
[0008] With the purpose to throw more light on the characteristics of the invention, a preferred
embodiment is described of a device according to the invention, reference being made
to the attached drawing.
[0009] This device mainly comprises a disc 1 that carries out the rounding off operation
proper and that is set up opposite to the brush 2 the fibres of which are to be rounded
off. The disc 1 is fixed on a shaft 3 which is rotatably mounted, so as to be free
to rotate, in a housing 4 and is provided with a pinion 5, which is in constant mesh
with a pinion 6 fixed itself on a shaft 7, which in its turn is rotatably mounted
in a housing 8, a belt pulley 9 being fixed on the shaft 7.
[0010] The housing 8 is also rotatably mounted in a second housing 10 and provided with
a belt pulley 11 which is driven independently of the belt pulley 9.
[0011] The housing 10, which is adjustable in height, is fixed on a slide 12, for instance
by means of suitable bolts 13-14, this slide being capable of being appropriately
moved, for instance by means of a suitable crank mechanism.
[0012] On the side which is turned towards the brush 2, the disc 1 may be executed differently,
depending on the kind of fibres, diameter of same and time available for rounding
off the fibre ends.
[0013] Thus the side of the disc 1 that faces the brush may be provided with hardened teeth,
have a milled edge, be sandblasted or made rough in any way, or the aforesaid side
may be covered with an abrasive, diamond grit, hard metal grit, file pieces, etc.
[0014] The brush 2 is always maintained stopped, whilst the disc 1 will be moved in a given
way in relation to the brush 2.
[0015] A first motion of the disc 1 is obtained through the fact that it is driven around
its axis 3, via the pinions 5 and 6, shaft 7 and belt pulley 9.
[0016] A second motion of the disc 1 is obtained by turning the housing 4 together with
the housing 8 by means of the belt pulley 11, resulting in an excentric rotation about
the axis 7 being imparted to the disc 1 during its rotation about its axis 3.
[0017] A third motion of the disc 1 is finally obtained through the reciprocating motion
of the slide 12 according to the arrow P, resulting in the whole assembly 1 through
11 having a reciprocating motion under the brush 2.
[0018] Due to the combination of the three aforesaid motions, and at the same time to the
selection of the appropriate abrasive and/or to the appropriate execution of the disc
1, there is obtained that the free ends of the fibres of the brush 2 are machined
in a great number of directions in a very short time, in order to efficiently round
off the ends of these fibres.
[0019] The axis of the second rotating shaft will preferably run through the intersection
or approximately through the intersection of the diagonals drawn in the rectangle
of the brush body wherein fibres are planted.
[0020] It is clear that by independently driving the belt pulleys 9 and 11 by means of individual
motors, for instance individual motors with a continuous r.p.m. adjustment system,
the relative speeds of the shafts 3 and 7 can be adjusted the one in relation to the
other, in order that the result of the rounding off may be influenced.
[0021] It is clear that the invention is by no means limited to the embodiment described
as an example and illustrated by the attached drawing, but that such a device can
be executed in various shapes and with various dimensions without going outside the
scope of the invention.
1.- Device for rounding off the fibre ends of brushes, using a disc (1) moving along
the fibre ends to be rounded off and being provided with an appropriate abrasive and/or
suitable profile, characterized by the fact that the aforesaid disc (1) is fixed on
a rotative shaft (3) which apart from its rotation about its own axis is made to move
in a circle about a second axis, whilst the rotational speeds of the aforesaid rotative
shaft (3) about its own axis, on the one hand, and about the aforesaid second axis,
on the other hand, can be adjusted independently the one in relation to the other.
2.- Device according to claim 1, characterized by the fact that during the aforesaid
second rotation, i.e. motion in a circle about a second axis, the aforesaid rotative
shaft (3) is at the same time reciprocatingly moved in relation to the brush (2) the
fibre ends of which are to be rounded-off.
3.- Device according to claim 1, characterized by the fact that the aforesaid disc
(1) is fixed on a rotative shaft (3) that is driven by a second rotative shaft (7)
around which the first rotative shaft (3) describes a circular displacement, whilst,
on the one hand, the aforesaid second shaft (7) and, on the other hand, the housing
(4) wherein the first rotative shaft (3) is mounted, are independently driven.
4.- Device according to claim 1 or 3, characterized by the fact that the aforesaid
disc (1) is fixed on a shaft (3) which is rotatably mounted,so as to be free to rotate,
in a housing (4) in which also a second rotative shaft (7), placed in a direction
parallel to the direction of the first shaft (3), is rotably mounted, so as to be
free to rotate, the aforesaid housing (4) being rotatably mounted, so as to be free
to rotate, in a second housing (10), and both aforesaic rotative shafts (3-7) being
interconnected by an appropriate transmission, whilst the second rotative shaft (7),
on the one hand, and first named housing (4), on the other hand, are each driven by
an individual motor.
5.- Device according to claim 4, characterized by the fact that the aforesaid transmission
is ensured by pinions (5-6).
6.- Device according to claim 4, characterized by the fact that the aforesaid second
rotative shaft (7) and aforesaid first housing (4) are each provided with a belt pulley
(9-11) each of which, by means of a suitable belt, is driven by a motor.
7.- Device according to one of the preceding claims, characterized by the fact that
each of the aforesaid motors is provided with a continuous r.p.m. adjustment system.
8.- Device according to one of the preceding claims, characterized by the fact that
the axis of the second rotative shaft (7) runs through or approximately through the
intersection of the diagonals drawn in the rectangle of the brush body in which the
fibres are planted.
9.- Device according to one of the preceding claims, characterized by the fact that
the aforesaid second housing (10) is fixed in a slide, which is, for instance, connected
with a crank mechanism, in order to impart to this housing (lO)and to the components
connected therewith a reciprocating motion in relation to the fibres which are to
be rounded off.
10.- Device according to claim 9, characterized by the fact that the aforesaid second
housing (10) is adjustably mounted on the aforesaid slide.