[0001] The invention relates to an air supply unit suitable for blowing air to a face mask
for the respiratory protection of a person working in a noxious or unpleasant industrial
atmosphere. Examples of environments in which such a unit is useful include work-places
where there is dust or fumes.
[0002] Previous proposals include Patent Specifications UK 732248 and 1212821. The former
is inconveniently shaped, having a filter 19 projecting to the rear, and a motor 17
in direct communication with a chamber through which induced air is drawn to a blower
18. The latter gives almost no detail of the air supply unit, but is fairly similar
as to the arrangement of the components.
[0003] According to the invention, the unit comprises a casing, a central plate forming
an integral part of the casing, the electrical components being secured to the centre
plate, a centrifugal fan, and the filter unit being held in position by an apertured
cap.
[0004] A centrifugal fan has been found necessary to produce sufficient pressure at reasonable
power consumption and with a reasonable filter area.
[0005] The filter unit upstream of the fan reduces any tendency for the unit to become clogged
with dust or other foreign matter. The filter unit may comprise a pre-filter or glass
fibre mat, followed by a folded-paper unit to remove dust or an activated carbon unit
to absorb organic vapours.
[0006] The casing containing all the operative components makes the unit easy to handle
and maintain. Preferably, the casing is a plastics moulding and includes a back plate
removable to provide access to the motor, battery, and other electrical components
such as switches. The casing also preferably includes a centre plate to which the
motor, fan, battery and other electrical components are releasably secured, for example
by screws, so that each can readily be removed for replacement or maintenance. The
casing may be provided with loops for a belt for the user, but may be free-standing
for example for use on a work bench or in a tractor cab.
[0007] The filter unit is preferably across the front of the casing, and the filter itself
preferably held in position by an apertured cap, and secured to the casing by screw-threads.
A central part of the apertured cap may be removable, leaving a rim for supporting
a supplementary filter unit projecting out of the casing through the cap. The fan
draws in-coming air through the apertured cap and filter, and impels filtered air
to the downstream duct.
[0008] The battery is preferably below the motor and duct so as fully to utilize the space
available. The battery may be rechargeable through a connection on the side of the
casing, and preferably comprises sealed lead/acid or nickel cadmium cells. The motor
is preferably of low inductance which is intrinsically safe in an explosive atmosphere.
The unit can be made so light that its weight on the belt is not noticable.
DRAWINGS:
[0009]
Figure 1 is a front elevation of a unit according to the invention with components
shown in broken lines;
Figure 2 is a section along A-A of Figure 1;
Figure 3 is a side view corresponding to Figure 1; and
Figure 4 is an outside plan corresponding to Figure 1.
[0010] In the drawings, a main casing 34 (Figure 2) contains a centrifugal fan 10, a filter
unit 12 upstream, and a duct 14 downstream for guiding blown air to a tube (not shown)
incorporating a non-return valve for transmisson to a face mask L (not shown). The
unit is self-contained with an electric motor 18 for driving the fan 10, a rechargeable
battery 20 mounted on a central plate 36 (Figure 2), and belt loops 22 on the outside.
[0011] An apertured cap 24, with a pre-filter mat 13 trapped therein, secures the filter
unit 12 in position and is retained by screw threads 26 covering four segments of
the circumference for quick mounting and release. By breaking out the central part
of the cap 24, including ribs 40 (Figure 1), a circumferential rim 42 can be left
for securing a second filter unit 44 in front of the unit 12 as in Figure 3.
[0012] A back plate 32 is screwed onto the main casing 34, and can be removed to expose
the motor 18 backing onto the fan 10, the battery 20,, and a centre plate 36, an on-off
switch or control knob 46, and a battery re-charge socket 48. A safety fuse 50 is
provided in the electrical circuit adjacent the motor 18.
1. An air supply unit comprising a casing (34), a fan (10), a filter unit (13) upstream
of the fan (10), a duct (14) downstream of the fan (10) for guiding blown air to a
tube for transmission to a face mask, an electric motor (18) for driving the fan (10),
and a battery (20) for powering the motor (18) characterized by a centre plate (36) forming an integral part of the casing (34),
the motor (18), fan (10), battery (20) and other electrical components being secured to the centre plate
(36), the fan (10) being a centrifugal fan, and the filter unit (13) being held in position by an apertured cap (24) secured to the casing (34) by screw
threads (26).
2. A unit according to claim 1 in which the cap (24) has a central part (40) removable
leaving a rim for supporting a supplementary filter unit (44).
3. A unit according to claim 1 or claim 2 in which the casing includes a back plate
(32) removable to provide access to the motor (18), battery (20), and other electrical
components.
4. A unit according to any preceding claim in which the battery (20) is rechargeable.