[0001] The present invention relates to a hybrid mode waveguiding member comprising a waveguide
body including an inner surface.
[0002] Hybrid mode corrugated horn antennas have been in use in the microwave field for
a number of years. Various techniques for forming the corrugated horn antennas have
been used to provide certain advantages. For example, U. S. Patent 3,732,571 discloses
a microwave horn aerial which is corrugated on its inner surface, defining a tapered
waveguide mouth area, with at least one spiro-helical projection which can be produced
by a screw cutting operation with a single start spiro-helical groove or by molding
on a mandrel which can be withdrawn by unscrewing it.
[0003] In U. S. Patent 3,754,273, a circular waveguide feedhorn is disclosed which includes
corrugated slots on the inner wall surface, the width of the slots abruptly changing
from a smaller value in the portion near the axis of the waveguide to a larger value
in the remaining portion of the slot.
[0004] In U. S. Patent 4,106,026, a corrugated horn of the exponential type is disclosed
with corrugations whose depth decreases exponentially from the throat of the horn
towards its mouth.
[0005] In the typical prior art arrangements, construction is generally complicated and
expensive and coupling to a dominate mode waveguide is difficult and Ilimited in bandwidth.
[0006] The problem remaining in the prior art is to provide a hybrid-mode waveguiding member
of a design which is inexpensive to fabricate, provides simplified mode coupling of
the TE
11 mode to the HEll mode, )and is operative over a very wide frequency bandwidth.
[0007] The foregoing problem is solved in accordance with the present invention by a helically
wound wire structure bonded to the inner surface of the waveguide body with a dielectric
layer and comprising a mode conversion section (II-V) including a plurality of subsections
capable of converting a TEll mode signal at an entrance port of the waveguiding member
into a HEll mode signal, the wire structure being formed of closely-spaced helical
turns of dielectrically coated wires whereby the outer diameter of the helical structure
in contact with the dielectric layer gradually decreases in the direction away from
the TE
ll mode entrance port of the waveguiding member thereby substantially reducing the coupling
per wavelength of the propagating signal into the dielectric layer.
[0008] In accordance with one embodiment of the present invention, the helically wound dielectrically
coated wire structure changes gauge in each of a plurality of sequential portions
thereof to the next smaller gauge as the structure progresses away from the entrance
port of the waveguide. A second section of the waveguiding member can comprise helical
turns of uniform gauge wire or helical turns of decreasing gauge sections as the structure
progresses from the first section to the other end of the waveguide.
[0009] In accordance with another embodiment of the invention, the spiro-helical structure
is formed from at least one helically wound dielectrically coated wire which has closely
spaced turns for a portion of its length and then has the spacings between turns gradually
increased as the helix progresses in the waveguide to convert the TEll mode to the
HEll mode and then proceeds towards the other end of the waveguide with a uniform
pitch.
[0010] In one aspect of the present invention, the spiro-helical structure can be formed
from a single dielectrically coated wire that is initially flattened and formed in
closely spaced edge-wound turns for a portion of its length and then gradually changes
to a rounded configuration before continuing with increased spacing between the turns
in the mode converting waveguide section and then in a uniform pitch as the helix
progresses towards the other end of the waveguide.
[0011] In another aspect of the present invention, the spiro-helical structure is formed
from multiple layers of helically wound dielectrically coated wires in closely spaced
turns which gradually reduce to one layer before the spacings between the turns is
gradually increased in a linear manner in the waveguide section and then proceed with
a uniform pitch as the projection progresses to the other end of the waveguide.
[0012] In the drawings, like numerals represent like parts in the several views:
FIG. 1 illustrates a helical hybrid mode feedhorn antenna in accordance with an embodiment
of the present invention;
FIG. 2 illustrates an exploded view in cross-section of a portion of the first section
of the waveguide body of the feedhorn antenna of FIG. 1 or the waveguide of FIG. 6
showing the spiro-helical projection or structure in accordance with one embodiment
the present invention.
FIG. 3 illustrates an exploded view in cross-section of a portion of the flared section
of the feedhorn antenna of FIG. 1 showing the projection or structure comprising only
helical turns of uniform gauge wire;
FIG. 4 illustrates an exploded view in cross-section of a portion of the flared section
of the feedhorn antenna of FIG. 1 showing the projection or structure comprising helical
turns of wire which decrease in gauge in adjacent portions as the projection progresses
towards the mouth of the feedhorn;
FIG. 5 illustrates a helical hybrid mode feedhorn antenna similar to FIG. 1 wherein
the helical wire structure is supported in the center and bonded to the conductive
sheath with a foam dielectric;
FIG. 6 illustrates a helical waveguide similar to the feedhorn antenna of FIG. 1 capable
of converting the TEll mode to the HEll mode and supporting the latter mode in accordance
with one embodiment of the present invention;
FIG. 7 illustrates a helical hybrid mode feedhorn antenna in accordance with another
embodiment of the present invention;
FIG. 8 illustrates an exploded view in cross-section of a portion of the circular waveguide
section of the feedhorn antenna of FIG. 7 or waveguide of FIG. 11, respectively, showing
one arrangement of the spiro-helical projection in accordance with the other embodiment
of the present invention;
FIG. 9 illustrates an exploded view in cross-section of a portion of the feedhorn
antenna of FIG. 7 where the circular section converts into the conical section;
FIG. 10 illustrates an exploded view in cross-section of a portion of the circular
waveguide section of the feedhorn antenna of FIG. 7 or waveguide of FIG. 12 respectively,
showing an alternative arrangement of the spiro-helical projection of FIG. 8 in accordance
with a further embodiment of the present invention; and
FIG. 11 illustrates a helical hybrid mode waveguide in accordance with the other embodiment
of the present invention.
[0013] FIG. 1 illustrates a helical hybrid-mode feedhorn antenna 10 formed in accordance
with an embodiment of the present invention comprising a first waveguide mode transducer
section 12 of uniform cross-section which converts to a tapered waveguide section
14 which is flared outward to form the mouth 16 of feedhorn antenna 10. A spiro-helical
projection 18 is formed from a helically wound, dielectrically coated, wire structure,
which is shown in greater detail in FIGS. 2-4, that is bonded to the wire surface
of sections 12 and 14 with a dielectric layer 50. Feedhorn antenna 10 is shown coupled
to a smooth-walled waveguide section 20, which is of a size that is capable of propagating
the TEll mode in the frequency band of interest, in a manner that the longitudinal
axis 22 of waveguide section 20 and feedhorn antenna 10 correspond.
[0014] In accordance with one embodiment of the present invention, a suitable transition
from the TEll mode to the HEll mode is obtained in section 12, and as shown in greater
detail in FIG. 2, by starting the helical projection 18 adjacent waveguide 20, which
is at the TEll mode end of section 12, with closely spaced helical turns of a dielectrically
coated wire of a first gauge as, for example, 18 gauge. As shown in FIG. 2, after
a number of turns of the exemplary 18 gauge wire in portion II, a number of closely
spaced helical turns of a dielectrically coated wire of a second gauge smaller than
the first gauge as, for example, a 20 gauge wire continue helical projection 18 in
portion III. Portions IV and V of FIG. 2 illustrate that helical projection 18 in
section 12 continues with closely spaced helical turns formed from dielectrically
coated wire which reduce in gauge in each adjacent portion as, for example, 22 and
24 gauge wire, respectively. In essence, the outer diameter of the spiral structure
is tapered as the helix progresses away from the TEll mode signal entrance port.
[0015] The overall length of portions II to V in FIG. 2 is an arbitrary value and merely
of sufficient length to provide a smooth transition area for continuity of the TEll
mode between portion I in waveguide 20 and portion II in section 12 of feedhorn antenna
10, and mode conversion to the HE
11 mode in portions III to V. The edges 26 of the helical turns 18 should also be an
extension of the inner wall 28 of waveguide 20 to avoid reflective surfaces for the
propagating TEll mode signal. Once the mode conversion from the TE
11 mode to the HE
11 mode has been achieved in portions III to V of section 12 by the gradual reduction
of wire gauge in the closely spaced helical turns of projection 18, the remaining
closely spaced helical turns of projection 18 in section 12 can be formed from a wire
of the smaller gauge used in, for example, portion V or the last portion of the mode
conversion area.
[0016] The use of a large gauge wire to form the helical turns in portion II of FIG. 2 substantially
increases the capacitance between adjacent turns and, therefore, substantially reduces
the coupling per wavelength of the propagating signal into the resonant chamber formed
by the dielectric layer 50. The reduction in gauge of the wires in portions III to
V alters the capacitance between adjacent turns in the successive portions in a manner
to cause the mode conversion from the TEll mode to the HEll mode. The remaining portion
in sections 12 and 14 provides primarily the proper conductive path for the HE
11 mode and the impedance match for launching the converted mode from mouth 16 of feedhorn
antenna 16 into space.
[0017] One method for forming the projection 18 in section 14 is shown in FIG. 3 where projection
18 is formed from a single gauge dielectrically coated wire with uniform pitch, closely
spaced, helical turns. An alternative method for forming projection 18 in section
14 is shown in FIG. 4 where projection-18 can comprise portions, in section 14, which
comprise dielectrically coated wire of a different gauge in each subsection which
reduce in gauge between subsections as the helix progresses towards mouth 16. For
example, in FIG. 4, portion VI may be formed from, for example, 26 gauge dielectrically
coated wire and adjacent portion VII may be formed from 28 gauge dielectrically coated
wire. A reason for providing an occasional reduction in wire gauge as the helix progresses
towards the mouth 16 of the feedhorn antenna 10 is to achieve a smooth transition
to obtain an ideal taper of the energy distribution at the mouth 16 of antenna feedhorn
10 in all planes in order to reduce wall currents that radiate sidelobe energy to
a minimal value at the mouth 16 of feedhorn antenna 10.
[0018] Construction of the helical arrangement of FIGS. 1-4 can be accomplished by winding
the different gauge wires on a suitable mandrel. When the helical turns have been
completely formed, a uniform thickness homogenous layer of dielectric material 50
is bonded to the wires and then enclosed in a conductive sheath 48. The combined thickness
51 of dielectric layer 50 and helix wires 18 capacitive loading should be approximately
an electrical quarter wavelength at some intermediate frequency in the operating frequency
band. The outer sheath wall 48 can comprise any suitable conductive material. The
final feedhorn antenna 10 structure can then be coupled to waveguide 20 by any suitable
means as, for example, a flange (not shown).
[0019] FIG. 5 illustrates an alternative method for constructing antenna feedhorn 10. In
FIG. 5, the helical structure is formed of different gauge dielectrically coated wires
as described hereinbefore for FIGS. 1-4. A layer 50 of foam dielectric is next deposited
on the wire structure and the wire and foam layer 50 enclosed in a conductive sheath
48. To ensure the positioning of the helical wire structure once the mandrel has been
removed, the central portion of feedhorn antenna 10 between the inner edges of the
helical turns is filled with a dielectric foam 55 which has a permittivity which approximates
the permittivity of the propagation medium in waveguide 20. For example, if air is
the medium in waveguide 20 with a permittivity of 1.0, then the dielectric foam 55
should have a permittivity as close to 1.0 as possible.
[0020] FIG. 6 illustrates a hybrid mode waveguide 70 formed in the same manner as shown
in FIGS. 1-4 and described hereinbefore for feedhorn antenna 10 except that waveguide
section 12 continues with the same uniform cross-section in section 72 as found in
section 12 instead of converting to a flared section 14 as found in antenna 10. The
waveguide 70, when completed in a manner similar to feedhorn antenna 10, is coupled
between an entrance waveguide 20 and a utilization means (not shown).
[0021] Effecting a smooth transition between the TEll
mode and the HEll mode requires that the boundary conditions on the inner wall of
the waveguide be matched at the interface of the smooth walled waveguide 20 and the
hybrid mode structure. These boundary conditions are best described by considering
the normalized anisotropic wall susceptance defined below.

[0022] In equations (1) the cylindrical coordinate system is used where z is the direction
of propagation, r = a is the radius at the inner wall of the waveguide, E, and H
φ are respectively the electric and magnetic components of the field polarized in the
φ direction, and E
z and H
z are the field components polarized in the z direction. Those field components are
functions of r, and z, and Z
o is the free space impedance of approximately 377 ohms. In the smooth walled waveguide
20, the tangential electric fields are identically zero at the conducting surface,
r = a, implying that in the TEll mode, y φ = y
z = ∞. In order that the pure hybrid mode, the HE
11 mode, propagate, the susceptance values required are y φ = ∞ but y
z = o. Therefore, a matching section is required such that y
z gradually changes from a very large value y
z > 1 to a very small value y
z < 1 for a larger band of frequencies.
[0023] In the prior art corrugated feedhorns, the requirement on y
z is met at the interface between the smooth walled waveguide and the corrugated horn
matching section by standing waves in the slots. However, the bandwidth over which
a good match is obtained is limited by the fact that the resonance in the slots is
frequency sensitive. Ring-loading the corrugations as found in the Takeichi patent
cited in the present Prior Art description adds a capacitance to the wall susceptance
y such that the condition that y
z be large for a good match to the TEll mode is met for a much larger bandwidth. Since
E, is required to go to zero at the teeth edges at r = a, Y
o = ∞.
[0024] Using a helical winding in place of the teeth edges will also require E
φ to go to zero at r = a. However, the windings have been found to add a capacitance
to y
z much like ring-loading the teeth in a corrugated horn. A standing wave is set up
in the space between the wires 18 and the conducting wall 48 as in the slots of a
corrugated horn.
[0025] The wires are supported off the conducting wall by a dielectric material such as
epoxy and the susceptance y
z is directly proportional to the dielectric constant of the medium that supports the
helical wires inside the conducting wall. While this fact helps to increase the bandwidth
over which y
z is large at the input to the hybrid mode matching section, it has the opposite affect
at the output where it is desired that y be small. As a consequence, the helical horn
would have to have a larger aperture at the output than the corresponding corrugated
horn. The feedhorn antenna 10 design of FIG. 5, however, would eliminate this problem
by using a dielectric foam with a very small relative permittivity to support the
windings. This feedhorn antenna would then permit the same size aperture as a corrugated
feedhorn.
[0026] FIG. 7 illustrates a helical hybrid-mode feedhorn antenna 10 formed in accordance
with another embodiment of the present invention comprising a circular waveguide mode
transducer section 12 of uniform diameter which converts to a conical waveguide horn
section 14 which is flared outward to form the mouth 16 of feedhorn antenna 10. A
spiro-helical projection 18 is formed from a helically wound dielectrically coated
wire, which is shown in greater detail in FIGS. 8 and 9, which is bonded to the inner
surface of sections 12 and 14 with dielectric layer 50. Feedhorn antenna 10 is shown
coupled to a circular waveguide section 20, which is of a size that is capable of
propagating the TEll mode in the frequency band of interest, in a manner that the
longitudinal axis 22 of waveguide section 20 and feedhorn antenna 10 correspond.
[0027] In accordance with the present invention, a suitable transistion from the TEn mode
to the HEll mode is obtained in such embodiment by starting with a round dielectrically
coated wire which is partially flattened in a rolling mill and then edge-wound in
closely spaced helical turns in the area adjacent to circular waveguide 20 which is
at the TEll mode end of circular waveguide section 12. Flattening of this wire to
produce the helical turns substantially increases the capacitance between adjacent
turns and, therefore, substantially reduces the leakage per wavelength of the propagating
signal into dielectric layer 50.
[0028] As shown in FIG. 8, the flattening of the wire, as depicted in portions II to IV
of FIG. 8, is gradually reduced starting at the intput TE
11 mode end adjacent waveguide 20 to a round cross-section of closely spaced turns.
For example, if a No. 15 guage Formex copper wire 18 is used to form the helical turns
of portions II to IV of FIG. 8, the wire may initially be flattened to dimensions
of, for example, approximately 0.74 by 1.96 millimeters which changes gradually to
a round cross-section of approximately 1.55 millimeters. In essence, the outer diameter
of the spiral structure of FIG. 8 is tapered as the helix progresses away from the
TEll mode signal entrance port. The overall length of portions II to IV in FIG. 8
is an arbitrary value and is merely of sufficient length to provide a smooth transition
area for continuity of the TEll modes between waveguide 20 and portion II, and mode
conversion to the HEll mode in portions III to V. The edges 26 of the helical turns
18 should also be an extension of the inner wall 28 of circular waveguide 20 to avoid
reflective surfaces for the propagating signal.
[0029] The next portion of section 12 shown by portions IV and V of FIG. 8 includes a helical
winding with a tapered pitch which starts with a zero spacing and gradually has the
spacings between turns increased in a linear manner. The remainder of the helical
turns in section 12 and in section 14 are of uniform pitch of, for example, approximately
3 wire diameters center-to-center as shown in FIG. 9. Therefore, in portions II to
V of FIG. 8, the continuity of the TEll mode is preserved in a smooth transition between
waveguide 20 and horn antenna 10 and the TEll mode is converted to the HEll mode by
the gradually increased spacing between the helical turns while the conical section
14 provides a proper impedance match with its uniform tapered helical turns for launching
the converted mode from the mouth 16 of feedhorn antenna 10 into space.
[0030] An alternative and preferred method for forming the feedhorn antenna 10 in accordance
with the present invention is shown in FIG. 10. There a multi-layer helical wire structure
is formed in the area 30 which is equivalent to portions II to IV of FIG. 8. In forming
the helical projection of FIG. 10, a round dielectrically coated wire is first formed
in a helix of closely spaced turns for the length of area 30 and then in area 32 the
spacings between the helical turns are gradually increased in a linear manner. Wire
38 continues its helical spiral for the remainder of section 12 and in section 14,
in the manner shown in FIG. 9, with a uniform pitch. Once wire 38 has been formed
as described for traversing the entire length of the inside surface of feedhorn 10,
a second layer of helical turns of dielectrically coated wire 40 is superimposed on
top of the helical turns of wire 38 starting at waveguide 20 and extending for most
of the length of transition area 30. Additional layers of helical turns of dielectrically
coated wire are then superimposed on top of wires 38 and 40 with each layer extending
for a lesser distance along area 30 so as to effectively form a taper 44 along the
ends of the layers. In accordance with the present invention, the number of layers
of wire in transition area 30 is arbitrary and should be of a sufficient number to
provide a low enough surface impedance for propagating the TEll mode. In forming the
arrangement of FIG. 10 it was found that preferably at least four layers should be
used and that each additional layer of wire improved the performance substantially
by providing less leakage per wavelength.
[0031] Construction of the helical arrangements of FIGS. 7-10 can be accomplished by winding
the wire 18 or 38 on a suitable mandrel and securing both ends. Additional layers
of wire can be wound on the initial turns for forming the structure of FIG. 10. When
the helical structure is completely formed, a uniform thickness homogenious layer
of dielectric material 50 is bonded to the wire 18 or 38 and then enclosed in a conductive
sheath 48. The combined thickness 51 of dielectric layer 50 and helix wire 18 capacitive
loading should be approximately an electrical quarter wavelength at the lowest operating
frequency. The outer shield wall 48 can comprise any suitable conductive material.
The final feedhorn 10 structure can then be coupled to waveguide 20 by any suitable
means as, for example, a flange (not shown).
[0032] FIG. 11 illustrates a circular hybrid mode waveguide 70 formed in the same manner
as that shown in FIGS. 7-10 and described hereinbefore for feedhorn antenna 10 except
that circular waveguide section 10 continues with the same uniform diameter in section
72 as found in section 12 instead of converting to a conical section 14 as found in
feedhorn antenna 10.
[0033] It is to be understood that the above-described embodiments are simply illustrative
of the principles of the invention. Various other modifications and changes may be
made by those skilled in the art which will embody the principles of the invention
and fall within the spirit and scope thereof as, for example, substituting a rectangular
or square waveguide body for circular waveguide body 48 of FIGS. 1-11.
1. A hybrid mode waveguiding member comprising a waveguide body (48) including an
inner surface
CHARACTERIZED BY
a helically wound wire structure (18) bonded to the inner surface of the waveguide
body (48) with a dielectric layer (50) and comprising a mode conversion section (II-V)
including a plurality of subsections capable of converting a TEll mode signal at an
entrance port of the waveguiding member into a HEll mode signal, the wire structure
being formed of closely-spaced helical turns of dielectrically coated wires whereby
the outer diameter of the helical structure in contact with the dielectric layer (50)
gradually decreases in the direction away from the TEll mode entrance port of the
waveguiding member thereby substantially reducing the coupling per wavelength of the
propagating signal into the dielectric layer (50).
2. A hybrid mode waveguiding member according to claim 1,
CHARACTERIZED IN THAT
each subsection of said mode conversion section comprises a different cross-sectional
sized wire, the wire size between the subsections of the mode conversion section gradually
decreasing as the helix progresses away from the TEll mode entrance port of the waveguiding
member.
3. A hybrid mode waveguiding member according to claim 2
CHARACTERIZED IN THAT
any remaining section (72, FIG. 6) of the waveguide body following the mode conversion
section comprises a layer of closely-spaced helical turns of dielectrically coated
wire comprising a cross-sectional size which is no greater than the smallest cross-sectional
size wire in the mode conversion means.
4, A hybrid mode waveguiding member according to claim 1 or 2
CHARACTERIZED IN THAT
the combined thickness of the wire layer (18) and the dielectric layer (50) bonding
the wire structure to the inner surface of the waveguide being an approximate quarter
wavelength at some intermediate frequency in the operating frequency band of the waveguiding
member.
5. A hybrid mode waveguiding member according to claim 2
CHARACTERIZED BY
a second section (14) that flares outward from the mode conversion section to form
the mouth of a feedhorn antenna, said second section comprising
a remaining portion of the wire structure including closely-spaced helical turns of
a dielectrically coated wire of a cross-sectional size no larger than the smallest
size wire in said mode conversion section.
6. A hybrid mode waveguiding member according to claim 5
CHARACTERIZED IN THAT
the remaining portion of the wire structure further comprising at least two subsections,
each subsection including a different cross-sectional sized wire with the wire size
between subsections decreasing as the helix progresses towards the mouth of the feedhorn
antenna.
7. A hybrid mode waveguiding member according to claim 1,
CHARACTERIZED BY
the wire being helically wound in closely spaced turn which abut one another starting
at one end of the waveguide body and covering a first portion of the inner surface
of the waveguide body in a manner capable of providing a smooth transition for a TEll
mode signal propagating therethrough, the helical windings continuing in a second
portion of the waveguide body adjacent said first portion with turns which gradually
have the spacing therebetween increased in a linear manner which is capable of converting
the TE11 mode signal into a HEll mode signal, and the helical windings continuing in the remaining
portion of the waveguide body with a uniform pitch.
8. A hybrid mode waveguiding member- according to claim 7,
CHARACTERIZED IN THAT
the helical structure (18) in the first portion of the waveguide body is formed from
the dielectrically coated wire which is initially flattened on two opposing surfaces
and edge wound in abutting helical turns, the wire gradually changing to a rounded
cross-section as the helix approaches said second portion of the waveguide body.
9. A hybrid mode waveguiding member according to claim 7,
CHARACTERIZED IN THAT
the heli'cal structure (18) in the first portion of the waveguide body further includes multiple
abutting layers of helically wound dielectrically coated wires disposed on the surface
of the first helically wound wire nearest the inner surface of the waveguide body,
the successive layers of helically wound wires forming said multiple layers having
lengths, which progress inwards from the one end of the waveguide, to effect an edge
on said multiple layers which slopes inward to the first helically wound wire in the
direction of the second portion of the waveguide body.
10. A hybrid mode waveguiding member according to claim 7, 8 or 9,
CHARACTERIZED IN THAT
the thickness of the wire and the dielectric layer being an approximate quarter wavelength
at the lowest operating frequency of the waveguiding member.
11. A hybrid mode waveguiding member according to claim 7 or 9,
CHARACTERIZED BY
a second section that flares outward from the mode conversion section to form the
mouth of a feedhorn antenna, the helical windings continuing in said second section
of the feedhorn antenna with a uniform pitch.
12. A hybrid mode feedhorn antenna according to claim 11,
CHARACTERIZED IN THAT
the thickness of the wire and the dielectric layer being an approximate quarter wavelength
at the lowest operating frequency of the feedhorn antenna.
13. A hybrid mode waveguiding member according to any one of the preceding claims
CHARACTERIZED IN THAT
the dielectric layer (50) bonding the wire structure, to the inner surface of the
waveguide body comprises a dielectric foamed materia; and the waveguiding member further
comprises a core of dielectric foamed material filling the area between the opposing
inner edges of the helical turns of the wire structure, the dielectric foamed material
having a permittivity which substantially corresponds to the permittivity of the medium
adjacent the TEll mode entrance port of the waveguiding member.