[0001] The present invention relates to methods of pre-collation copying of a stacked set
of simplex document sheets by plurally recirculating the sheets in normal forward
serial (1 to N) page order to and from the imaging station of a copier, and, in each
copying circulation, seriatim removal of the bottom-most document sheet in the stack,
feeding the removed document sheet to the imaging station for individual copying,
and then returning the document sheet from the imaging station to the top of the stack
after it has been copied once on only one side.
[0002] As xerographic and other copiers increase in speed, and become more automatic, it
is increasingly important to provide higher speed yet more reliable and more automatic
handling of both the copy sheets and the original documents being copied, i.e. both
the output and input of the copier. The provision of duplex document sheet copying
greatly complicates and increases the document and copy sheet handling complexities.
[0003] The following terminology is generally used in the description herein: The term "sheet"
generally refers to conventional sized shee.ts of paper, plastic, or other conventional
or typical individual image substrates (original or copy), and not to microfilm or
electronic images which are generally much easier to minipulate. The term "page" here
generally refers to one side or "face" of a sheet or the image thereon. A "simplex"
document or copy sheet is one having its page and image on only one side or face of
the sheet, whereas a "duplex" document or copy sheet has pages on both sides. The
term "duplex copying" may be more specifically defined into several different known
copying modes. In "duplex/duplex" copying, both sides (both pages) of a duplex document
sheet are copied onto both sides of a copy sheet. In "duplex/simplex" copying, both
sides of a duplex document are copied onto one side of two successive copy sheets.
In "simplex/duplex" copying, the two page images of two successive simplex document
sheets are copied onto the opposite sides of a single copy sheet. In non-duplex copying,
i.e. "simplex/simplex" copying, one side of each simplex document is copied onto one
side of each copy sheet. In the printing industry, as opposed to the copier industry,
two-sided copying may be referred to as "backing-up" rather than duplex copying. A
commer-. cially desirable pre-collation document handling system should compatibly
provide all of these copying modes. However, "duplex/simplex" is generally less desirable
and need not be provided.
[0004] The present invention particularly relates to a "simplex/simplex" and "simplex/duplex"
copying system which is fully compatible, with the same apparatus, with all of the
other said copying systems.
[0005] "RDH" and "SADH" and "A
DH" are abreviations for recirculating, automatic and semi-automatic document handlers,
respectively. In an RDH and ADH documents are automatically fed from a stack, whereas
in an SADH they are inserted individually.
[0006] All of these copying systems may be pre-collation or non-pre-collation (explained
below). The present invention is particularly suitable for pre-collation, multiply
recirculated, document copying, but is also highly compatible with non-pre-collation
copying.
[0007] By way of further background as to known difficulties in integrating simplex or duplex
document recirculation with duplex copying, in a properly collated set of duplex document
or duplex copy sheets the odd pages 1, 3, 5, etc., should normally appear on the first
or front faces or sides, and only the next higher page number even pages 2, 4, 6,
etc., should normally be on the respective second or back sides. Also, the number
of duplex sheets will always be less than the number of pages on those duplex sheets.
In contrast, in a set of simplex document or copy sheets, the number of the sheet
will typically also correspond to the page number. Thus, an odd number of simplex
sheets will normally also have a corresponding odd number of page images. However,
a set of duplex sheets, regardless of the sheet count, may have an odd or even number
of pages. If there are an odd number of pages in the set of duplex sheets the backside
of the last sheet will normally be blank (empty). In a recirculatory document handling
apparatus it is known (and simple) to count the number of sheets in a set, but it
is much more expensive to "read" them to determine if they nave pages or are blank.
Other difficulties involved in efficient duplexing systems and sequences, which are
compatible with both simplex and duplex systems, are discussed in the art cited herein
and other duplexing art.
[0008] Pre-collation copying is a known desirable feature for a copier. As discussed, for
example, in detail in U. S. Patents No. 3,963,345, issued June 15, 1976, to D. J.
Stemmle, et al., at Columns 1-4, and 4,116,558, issued September 26, 1978, to J. A.
Adamek et al., pre-collation copying provides a number of important advantages. For
pre-collation copying any desired number of pre-collated copy sets may be made by
making a corresponding number of recirculations of.--, the document set in collated
order past a copying station and copying each document only once each time it recirculates.
The copies exit the copier in pre-collated sets, and do not require subsequent sorting
in a sorter or collator. On-line finishing and/or removal of the completed copy sets
may thus be provided while further copy sets are being made from the subsequent circulations
of the same document set.
[0009] The above-cited Adamek patent teaches an efficient RDH system for making duplex pre-collated
copy sets compatible with simplex copying and usable with the present invention, in
which all of the documents may be recirculatively copied on all but the first and
last copying circulations, in which alternate documents are copied (by circulating
all documents but not exposing alternate ones) to form and remove a duplex copy buffer
set. This is also described in the Hamlin et al. patents cited herein.
[0010] However, a disadvantage of pre
-collation copying systems is that the documents must all be repeatedly circulated,
and copied in a pre-determined order only once in each circulation, by a number of
circulations equivalent to the desired number of copy sets. Thus, increased document
handling is necessitated for a pre-collation copying system, as compared to a conventional
post-collation copying system. Therefore, maximizing document handling automation
and copying cycle efficiency is particularly important in pre-collation copying. If
the document handler cannot efficiently and rapidly circulate and copy documents in
coordination with copy sheets in the correct order, or must skip documents or copying
cycles, the total copying time for each copy set will be increased. Minimizing the
time delay from the initiation of copying until the first copy set comes out is also
an important factor. This is known as "first copy out time".
[0011] In contrast, in a post-collation copying system, plural copies are made at one time
from each document page and collated by being placed in separate sorter bins. The
document set need only be circulated or fed once and multiply copied during that circulation
to fill bins of the copy sheet sorter or collator with the corresponding number of
copy sets desired. A disadvantage is that the number of copy sets which can be made
in one document circulation is limited by the number of available bins. Also, a sorter
adds space and complexity and is not well suited for on-line finishing. However, post-
collation copying and manual document placement are desirable in certain copying situations
to minimize document handling. Thus, it is desirable that a pre-collation copying
system be compatible with, and alternatively usable for, post-collation copying as
well.
[0012] Some examples of art relating to simplex document pre-collation document recirculation
systems in which each document sheet is withdrawn from the bottom of a document set
stack over an imaging station for copying once in each circulation and then returned
to the top of the document stack for repeated copying circulations with inversions
of the document include: German Patentschrift 1,128,295, 25 October 1962 to H. Rankers;
German Offenlegungsschrift 2,150,563, 19 April 1973 to Kalle AG; U. S. Patents Nos.
3,937,454, issued February 10, 1976, to R. H. Colwill; 4,076,408 issued February 28,
1978 to M. G. Reid et al.; 4,078,787 issued March 14, 1978 to L. E. Burlew et al.;
4,099,860 issued July 11, 1978 to J. L. Connin; 4,169,674 issued October 2, 1979 to
M. J. Russel and 4,179,215 issued December 18, 1979 to C. T. Hage; and U. S. Patent
Office Defensive Publication T957,006 of April 5, 1977, based on application Serial
No. 671,865, filed March 30, 1976,- by M. G. Reid, et al..
[0013] The following U. S. patents are noted as specifically relating to recirculative duplex
document pre-collation copying: 4,109,903 issued August 29, 1978 to K. K. Stange et
al.; 4,099,150 issued July 4, 1978 to J. L. Conin; 4,140,387 issued February 20, 1979
to G. B. Gustafson and 4,158,500 issued June 19, 1979 to A. B. DiFrancesco et al..
[0014] The latter U. S. patent 4,158,500 is particularly noted as disclosing a selectable
non-inversion path 61 (e.g. Fig. 4) between the bottom of the stack and the platen.
However, this 4,158,500 path 61 is for duplex documents and not for simplex documents,
and the documents are stacked face-up for reverse order (N to 1) copying, as in almost
all of the over-platen recirculating document handlers disclosed above (see, e.g.
, Col. 2, lines 51-66).
[0015] Of particular interest as disclosing a recent 1 to N or normal forward serial order,
and face-down stacking document set in a pre-collation simplex or duplex copying system
herein is allowed U. S. application S.N. 825,743, by T. J. Hamlin et al., filed August
18, 1977, published March 1, 1979 as German OLS 2,828,699, and U.S.S.N. 825,571 also
filed August 18, 1977 by the same assignee and inventors and issued as U. S. Patent
No. 4,166,614 on September 4, 1979. However, the document stack there is not located
over the platen and the documents are not inverted between the stack and the platen.
Another example thereof is disclosed in U. S. application S.N. 52,526 filed June 27,
1979, by J. H. Looney.
[0016] Another recent example of a duplex or simplex document recirculation pre-collation
copying system is disclosed in Disclosure No. 16332, pp. 49-52, of the November 1977
issue of "Research Disclosure", published by Industrial Opportunities, Ltd., Homewell,
Havant, Hampshire, U.K.. A corresponding pending U. S. application No. 813,041, was
filed July 5, 1977 by J. E. Dunleavy and its equivalent U.K. application No. 2,000,749A
was published 17 January 1979. However, that system has one or two inversions of simplex
or duplex documents between a face-up document stack over the platen to the platen.
[0017] It is known to not invert, (by reversing an otherwise inverting feed roller), duplex
documents fed from a document tray over a platen to a copier platen in a non-pre-collation
copying ADH system, as disclosed in IBM Technical Disclosure Bulletin, Vol. 14, No.
5, p. 1547, published October 1971.
[0018] Such sheet inverter reversal systems tend to have reliability problems, e.g., sheet
jam or misfeed problems. Thus, they have generally been avoided for pre-collation
multiple recirculation of simplex documents. However, the present system minimizes
such document feeding problems by utilizing an inverter system only for the first,
or first and last, simplex document set circulations, and not for the other circulations,
regardless of the total number of circulations.
[0019] The simplex/duplex pre-collation copying system disclosed herein also avoids a non-copying
initial counting circulation of the documents as described in U. S. application No.
57,855, filed July 16, 1979, by R. E. Smith and J. R. Yonovich for the same assignee,
which reduces first copy out time.
[0020] Other examples of copier systems with particular reference to detailed examples of
control systems for both document and sheet handling are described in U. S. Patent
Nos. 4,062,061, issued December 6, 1977, to P. J. Batchelor et al.; 4,123,155, issued
October 31, 1978, to W. L. Hubert (IBM); 4,125,325, issued November 14, 1978, to P.
J. Batchelor et al.; and 4,144,550, issued March 13, 1979, to J. M. Donohue et al..
[0021] Conventional integral software incorporation into the copier's general microprocessor
logic circuitry and software of the functions and logic defined herein, as taught
by the above and other patents and copiers, is the current state of the art and is
preferred. However, it will be appreciated that the functions and systems disclosed
herein may be alternatively conventionally incorporated into a copier utilizing any
other suitable or known copier software or hard wired logic systems, cam-bank switch
controllers, etc.. The control of all of the exemplary sheet handling systems disclosed
herein may be accomplished by conventionally activating them by signals from the controller
in response to simple programmed commands and controlling switch inputs from the copier
console selected by the operator, such as selecting the number of copies, simplex
or duplex copying, whether the documents are simplex or duplex, etc.. Other switches
count the document sheets and copies automatically as described hereinbelow. These
signals actuate known electrical solenoid or cam controlled sheet deflector fingers
and drive motors or their clutches in the selected steps or sequences programmed.
Conventional sheet path sensors or switches may be utilized for counting and keeping
track of the positions of documents and copy sheets. This is known in the art, and
taught in the above and other patents and products. In particular, known pre-collation
copying systems utilize conventional microprocessor control circuitry and connecting
switches for counting the number of document sheets as they are recirculated, counting
the number of completed document set circulations, and thereby controlling the operation
of the document and copy sheet feeders and inverters, etc..
[0022] In summary the above art demonstrates that . both forward serial order ("I to N")
and reverse order ("N to 1") pre-collation copying of original documents is known,
for both simplex (one-sided) and duplex (two-sided) original documents and copies.
N to I (reverse order) document set circulation is particularly known for feeding
from the bottom of a stack of documents positioned (loaded) face-up over a platen
of a copier. There the simplex documents are circulated by being turned over, copied,
turned over again, and returned back to the top of the stack over the platen. Programmed
microprocessor control of such copying is also known.
[0023] A major disadvantage of the prior art N to 1 or backwards document feeding and copying
order is that the copier does not know what document is being fed, since the last
page is fed first. In contrast, in 1 to N document feeding the first document fed
is known to be page 1, which is known to be the odd page; the second document fed
is known to be page 2, an even page, etc.. Thus, in I to N copying, the copier controller
can know whether a document being copied is odd or even just from the count of the
number of document sheets which have been fed from the document stack. This is not
true for N to 1 document circulation. Not knowing whether the documents being fed
are odd or even, and duplexing accordingly has distinct disadvantages for making duplex
(two sided) copies, where if the number of original document pages is odd, the last
duplex copy sheet will be blank on one side. This problem has lead to simplex/duplex
copying with either pre-counting of the entire document set before copying, in a non-copying
circulation, or selective use of a copy sheet inverter in the copy sheet path and
other disadvantages, as explained more fully in U. S. patent applications Serial Nos.
57,855 and 71,613, and U.S. Patent 4,166,614 at Col. 18, cited above.
[0024] Precount cycles and/or selective use of a copy sheet inverter adversely affect the
system reliability by requiring extra handling of the document set and running the
copy sheets past additional deflector fingers and in and out of an inverter, with
both extra or different handling and timing. In addition, the precount cycle may decrease
the perceived productivity of the system by cycling the document handler without imaging
the originals at the beginning of copying when it is most noticeable and when there
is no copy sheet output finishing or handling to occupy the operator's time. For a
larger document set there is a corresponding decrease in first copy out time for simplex/
duplex copying using a pre-count circulation.
[0025] Not knowing whether a document being fed is an odd or even page number on the first
circulation particularly complicates the simplex/duplex operation of a copier when
it is desired to use letterhead, binder edged, pre-punched, marginal, or other special
copy sheets which require a particular face or orientation of the copy sheet to be
printed or bound. For example, with letterhead paper, for duplex copying page I must
be printed on the letterhead side, not the obverse side. using paper with ring or
spiral binder holes, the odd document pages should be copied so that the holes are
on the left hand side of the page and the even document pages should be copied so
that the holes are on their right. If the copier finisher has a stapler for one corner,
the copy sheets should be placed in the finisher automatically in the correct orientation
for stapling in the correct corners.
[0026] Another disadvantage of N to 1 document feeding is that since the count of the number
of documents fed differs from the document page number, jam recovery is also more
complicated. If a document feeding jam occurs, particularly during the first circulation,
the - copier controller cannot automatically know the page number of the document
which is being copied when the jam occurred. For example, if a jam occurs on the third
document sheet being fed, the copier can only tell that this is the third sheet from
the bottom of the stack of documents. It is not page 3. The page number cannot be
known until after counting the whole N to I stack once, or manual inspection, for
either simplex or duplex documents.
[0027] However, N to I document recirculation has been commercially utilized in spite of
these disadvantages because it is obviously suitable and conventional for a "racetrack"
or over-platen loop circulation path, in which the documents are recirculated to and
from a document stack located over the copier platen, as shown in the above-cited
references. Simplex documents are fed from one side of the stack to the same side
of the platen underneath the stack and back from the opposite side of the platen to
the opposite side of the stack, and therefore may be stream fed unidirectionally over
the platen, feeding one document on while the prior one is feeding off. The document
path has a 180° loop turn at each side of the platen which is generally a short path.
With a shorter and unidirectional loop path length, document transport speeds can
be lower and two or three sheet document set handling without skipped copy cycles
can be achieved more easily.
[0028] Such an over-platen or"racetrack" system is generally also more horizontally compact
than other non-racetrack pre-collation devices. For example, a 1-N "Y" configuration
document recirculator using a side-by-side document stack feeder and platen transport
takes up more horizontal working space on the top machine surface. A conventional"racetrack"
configuration places the document stack, document feeder, document turn transports
or inverters, and platen transport. all overlying the platen.
[0029] The present invention overcomes many of the above and other problems and provides
the above advantages of both 1 to N copying and a "racetrack" or over-platen stack
document loop path.
[0030] The 1-N system disclosed herein has even further advantages. It can readily have
a paper path compatible with both pre and post-collation output or finishing. Even
if the paper path within the copier was originally planned for an N to I copy sequence,
the system disclosed herein can be utilized. For example, the finisher module provided
can be one which inherently inverts each output sheet before stapling the set. If
the document handler is operated in post-collation mode, the finisher module can be
replaced with a sorter module which also inverts each output copy sheet before placing
it in appropriate bins.
[0031] Another advantage of a 1-N racetrack RDH is that it can be better selectively used
as an ADH or SADH by eliminating the document return path to the stacking tray of
the RDH, and instead exiting documents (either fed from the stack or manually inserted)
off to the side of the platen after they are copied. This provides known alternative
automatic or semi-automatic document feeding using the same basic RDH apparatus. With
a 1 to N system the originals are ejected and stacked in the proper, and the same,
sequence, i.e. 1-N and face-down in a document catch tray, adjacent the platen. On
an N-1 racetrack RDH such ejected originals would be stacked in the wrong order (not
properly collated).
[0032] These and other advantages are achieved by the method of the present invention which
is characterised by stacking the set of document sheets face-down in normal (1 to
N) order at a position overlying the imaging station with the first page on the bottom
of the stack, and, in the first circulation of the set of document sheets, feeding
the document sheets from the stack to the imaging station without inversion through
a non-inverting path so that the document sheets are presented face-down to the imaging
station, and then feeding the document sheets from the imaging station back to the
top of the stack with a single inversion, so that the document sheets are returned
to the stack face-up, inverted from their said original face-down orientation in the
stack, and then, in subsequent recirculations of the document set, feeding the document
sheets from the stack to the imaging station with a single inversion through an inverting
path so that the document sheets are turned over between the stack and the imaging
station and presented face-down on to the imaging station, and then feeding the document
sheets from the imaging station back to the top of the stack with a single inversion
so that a total of two inversions are provided for the document sheets in said subsequent
circulations thereof.
[0033] Preferably, in a final circulation of the document set the document sheets are circulated
as in said first circulation, with only a single inversion, but without copying, to
restack the document sheets in the stack in their original face-down orientation.
[0034] In said first circulation, the direction of motion of the document sheets is preferably
reversed,-' after they are fed out from under the bottom of the stack, to provide
said non-inverting path between the stack and imaging station. This may be provided
by normally transporting the document sheets from the bottom of the stack to the imaging
station around an inverting roller in said subsequent circulations, but which inverting
roller is reversed for each sheet in said first and last circulations to reverse the
direction of motion of each sheet to provide said non-inverting path for the document
sheets.
[0035] Reverse page order (N to 1) document pre-collation copying may be selectively alternatively
provided with the same copier and imaging station as for the 1 to N system disclosed
herein by stacking the document sheets face-up at the same stacking position overlying
the imaging station and circulating the documents as in said subsequent circulations.
[0036] In order that the invention may be more readily understood, reference will now be
made to the accompanying drawings, in which:-
Figure 1 is a schematic side view of an exemplary copier and an exemplary document
feeder therefor utilizing the present invention; and
-Figures 2 and 3 are schematic document and copy paths of exemplary simplex/duplex
copying on the apparatus of Fig. 1 for I to N and N to 1 order copying, respectively,
of a 5 page example.
[0037] Referring to the exemplary xerographic copier 10 shown in Figure 1, and its exemplary
automatic document feeding unit 20, it will be appreciated that various other alternative
recirculating document feeding units and copiers may be utilized with the present
invention, including various ones disclosed in the above-cited references.
[0038] In the exemplary recirculating document hand ler (RDH) 20 disclosed here, individual
original document sheets are sequentially fed from a stack of document sheets placed
by the operator face-down in normal forward collated order in the document stacking
and holding tray 22, i.e. with page I on the bottom of the stack, face-down. The document
sheets are fed from the bottom of the stack seriatim to the imaging station 23, which
is the conventional copying platen of the copier 10, to be conventionally imaged onto
a photoreceptor 12 for the production of copies in a generally conventional xerographic
manner. The documents are stacked initially, and also restacked automatically during
each circulation, in the tray 23 over the platen 23. The document handler 20 has conventional
switches or other sensors such as 24 for sensing and counting the individual documents
fed from the tray 22, i.e. counting the number of document sheets circulated. A conventional
resettable bail or finger drips to indicate through its associated switch or sensor
26 the completion of each circulation of the complete document set, by sensing that
all the documents have been fed out from under it, and then is automatically reset
on the top of the stack before the next circulation. The document feeder 20 is adapted
to serially sequentially feed the documents, which may be various conventional sizes
and weights of sheets of paper or plastic containing information indicia to be copied
on one or both sides, e.g. printed or typed letters, drawings, prints, photographs,
etc.. A bottom feeder 28 feeds the bottom-most document sheet, on demand by the controller,
from the stack through one of two selected feed paths described below to a platen
drive 30 which moves the document into a registration position, against a registration
gate 32, over the copier platen 23, where the side of the document facing the platen
23 is copied.
[0039] In this document feeder 20 each document is selectably inverted or not inverted as
it is fed from the tray 22 to the imaging station 23 through one of two paths selectable
by the controller. Thus, this is accomplished here before the document is copied.
The two paths here are provided by a selectably rever- sable sheet drive roller (inverting
roller) 40 and a selectable position gate or deflector 60 in the document path. Each
document sheet is fed initially from tray 22 around the outside of the roller 40.
If the document path is continued around roller 40, it is fed invertedly through a
first path 54 onto the platen 23, conventionally. However, the decision gate 60 in
the document path here is adjacent the entrance to roller 40 and comprises pivotable,
normally raised, deflector fingers which may be lowered after the trail edge of the
document has passed this gate. (Switch 24 or another switch can sense the trail edge
and start a count of sufficient time for it to pass). Subsequent actuation of the
gate 60, together with coordinated reversal of the roller 40, causes the further recirculatory
movement of the document to reverse and pass through a second and different transport
path 58 to the platen for copying. In the art this is called an "inverter" even though
the document is not inverted at this point, as described below. The second transport
path 58 provides no sheet inversion between the stack and the platen, whereas the
first transport path 54 inverts the document sheet (once) between the stack and the
platen.
[0040] In the inverter operation for path 58, the reversal of the roller 40 causes the documents
to only go partially around the roller 40 and then be reversed in direction and fed
directly back through the gate 60. The now deflecting down gate 60 (as shown in its
solid line position in the finger) deflects the document into the path 58 which feeds
directly onto the platen 23.
[0041] Thus, in this non-inverting path 58, the documents arrive at the platen with the
same orientation as their original orientation in tray 22. Simplex documents stacked
face-down in the tray 22 will thereby still be face-down when they reach the platen
23 for copying, providing the path 58 is utilized.
[0042] In contrast, the first inverting transport path 54 transports the documents unidirectionally
and without reversal fully around the roller 40 onto the platen 26. Thus, the orientation
or facing on the copy platen 23 of documents fed through the simplex path 54 is inverted
from the previous orientation of those documents in the tray 22.
[0043] It may be seen that the return path of the documents to the tray 22 from the platen
after they are copied is always the same here, regardless of which of the two initial
paths 54 or 58 is used. This document return path has one sheet inversion, provided
by feeding the documents around a second, but non-reversing, inverting roller document
feeding system 42, which also returns the documents to restack on the top of the stack
in tray 22.
[0044] Thus, in the total circulation path from the bottom of the tray 22 back to the top
thereof, with the selection of the transport path 54 the documents are inverted twice
around both rollers 40 and 42, whereas with the selection of the transport path 58
the documents are only inverted once. Therefore, it may be seen that the reversal
or non-reversal of the roller 40 and the coordinate actuation or non-actuation of
the selector gate 60 therewith during a document set circulation determines whether
that set of documents will be recirculated with a total of one or two inversions in
that circulation. (In either case, since the documents can be continuously restacked
simultaneously- with continuous feeding by the feeder 28, continuous multiple recirculations
can be provided for pre
-collation copying). With two total path inversions per circulation (i.e. utilizing
the path 54), there is effectively no inversion per circulation. Thus, the documents
will be restacked in the tray 22 in their same original orientation, and the same
sides of the documents will be exposed in the next circulation. In contrast, with
only one total path inversion per circulation (using the path 58) the documents will
be restacked in the tray 22 inverted from their previous orientation. Thus, the apparatus
of path 58 is referred to as the "inverter" because its total circulation path effect
is inversion, even though its local effect is actually non-inversion as noted above.
[0045] The inversion step or path 58 is normally used to copy the opposite sides or faces
of duplex documents in their subsequent circulation loop, as shown in the above-cited
art. However, the present system utilizes this path and apparatus for a very different
function and purpose, namely to copy simplex documents in forward serial (1 to N)
order.
[0046] In the method of pre-collation copying of a set of plural (multi-page) simplex document
sheets disclosed herein, the document sheets are presented to the imaging station
23 of the copier 10 in forward serial (1 to N) page order. They are multiply recirculated
between the stacked set of the document sheets and the imaging station, and copied
only once on one side per circulation at the imaging station, by feeding the document
sheets seriatim from the bottom of the stack to one side of said imaging station and
then returning the document sheets from the opposite side of said imaging station
to the top of said same stack, in a recirculatory loop path, in said multiple circula--
tions. The set of document sheets are stacked in pro-J. per page order, but face-down,
with the first page on the bottom of the stack, in the stacking position 22 overlying
the imaging station 23. In only the first and last circulations of said document set,
the document sheets are fed through the first document path 58, between the stack
and said one side of the imaging station, which first document path reverses but does
not invert the document sheets. In all other circulations of the document set other
than said first and last circulations, the document sheets are fed through the second
document path 54 with a single inversion from the stack to said same one side of said
imaging station, so that the document sheets are circulated in a uni-directional endless
loop path. In all of the document circulations the document sheets are fed from said
imaging station back to said stack with a single inversion. Thus, during the first
and last circulations the document sheets are inverted a total of only once per circulation
and returned to the stack inverted from their previous orientation, but during the
other circulations the document sheets are inverted a total of twice per circulation
to maintain the same orientation of the document sheets in said stack. The simplex
document sheets are copied in said first and said other circulations, but not in said
last circulation. For making duplex copies from said simplex document sheets in this
manner in said first circulation and the next-to-last circulation of said document
sheets only the first and every alternate document sheet are copied at said imaging
station. Since no hardware changes are required, reverse page order (N to 1) document
pre-collation copying may selectively alternatively be provided with the same document
handler, same copier, and same imaging station by stacking the document sheets face-up
at the same position overlying the imaging station and circulating the documents as
in the subsequent circulations described above, merely by applying a different selectable
software program to the copier programmer.
[0047] As previously described, the operation of inverter mechanisms utilizing a reversal
path can increase reliability problems, particularly if it must be frequently used
for multiple recirculations of a document set. The present system uses, but minimizes
the use of, this normally duplex document transport path 58 for simplex documents.
Here this minimizes the reversals of the roller 40 and the operations of the gate
60 (or any other sheet inverting mechanism which might be used instead). With the
system disclosed herein, all but the first and last of the simplex document set circulations
may be a simple non-inverting, non-reversing, continuous loop path provided through
the normal simplex document path 54. Thus, the number of circulations through the
inverting path 58 is normally much less than the total number of circulations (the
number of copy sets made) with this system. Further, this system is fully compatible
with duplex document recirculation without increasing the number of inverter operations
for the duplex documents either.
[0048] The exemplary copier 10 processor and its controller 100 will now be described in
further detail. The copier 10 conventionally includes a xerographic photoreceptor
belt 12 and the conventional xerographic stations acting thereon for respectively
charging 13, exposing 14, developing 15, driving 16 and cleaning 17. The copier 10
is adapted to provide duplex or simplex pre-collated copy sets from either duplex
or simplex original documents copied from the same RDH 20. Two separate copy sheet
trays 106 and 107 are provided for feeding clean copy sheets selectably from either
one. They are known as main tray 106 and auxi- - liary tray 107. The control of all
sheet feeding is, conventionally, by the machine controller 100.
[0049] The controller 100 is preferably a known programmable microprocessor, exemplified
by the art cited above, which conventionally also controls all of the other machine
steps and functions described herein including the operation of the document feeder,
the document and copy sheet gates, the feeder drives, etc.. As further disclosed in
those references, the controller 100 also conventionally provides for storage and
comparison of the counts of the copy sheets, the number of documents recirculated
in a document set, the number of copy sets selected by the operator through the switches
thereon, time delays, jam correction control, etc..
[0050] The copy sheets are fed from a selected one of the trays 106 or 107 to the xerographic
transfer station 112 for the conventional transfer of the xerographic toner image
of a document page to the first side of the clean copy sheet. The copy sheets here
are then fed by a vacuum transport to a conventional roll fuser 114 for the fusing
of the toner image thereon. From the fuser, the copy sheets are fed onto a gate or
fingers 118 which functions as an inverter selector. Depending on the position of
the gate 118 the copy sheets will either be deflected into a conventional sheet inverter
116 or bypass the inverter 116 and be fed directly onto a second decision gate 120.
Those copy sheets which bypass the inverter 116 turn a 90° corner in the sheet path
before reaching the gate 120, which inverts the copy sheets into a face-up orientation,
so that the image side which has just been transferred and fused is face-up at this
point. If the inverter path 116 is selected the opposite is true (the last printed
face is down). The second decision gate 120 then either deflects the sheets directly
into an output tray 122 or deflects the sheets into a transport path which carries
them on without inversion here to a third decision gate 124. This third gate 124 either
passes the sheets directly on without inversion into the output path 128 of the copier,
or deflects the sheets into a duplex inverting roller transport 126. The inverting
transport 126 inverts and stacks copy sheets to be duplexed in a duplex tray 108 when
the gate 124 so directs. The duplex tray 108 provides intermediate or buffer storage
for those copy sheets which have been printed on one side and on which it is desired
to subsequently print an image on the opposite side thereof, i.e. the sheets being
duplexed. Due to the sheet inverting by the roller 126, these buffer set copy sheets
are stacked into the duplex tray 108 face-down. They are stacked in this duplex tray
108 on top of one another in the order in which they were copied.
[0051] For the completion of duplex copying, the previously simplexed copy sheets in the
tray 108 are fed seriatim by its bottom feeder 109 from the duplex tray back to the
transfer station 112 for the imaging of their second or opposite side page image,
through basically the same copy sheet path as is provided for the sheets from the
trays 106 or 107. It may be seen that this copy sheet feed path here between the duplex
tray feeder 109 and the transfer station 112 has an inherent inversion which inverts
the copy sheets once. However, due to the inverting roller 126 having previously stacked
these sheets face-down in the tray 108, they are presented to the transfer station
112 in the proper orientation, i.e. with their blank or opposite sides facing the
photoreceptor 12 to receive the second side image. The now duplexed copy sheets are
then fed out through the same output path through the fuser 114 past the inverter
116 to be stacked in tray 122 or fed . out past the gate 124 into the output path
128.
[0052] The output path 128 transports finished copy sheets (simplex or duplex) either to
another output tray, or, preferably, to a finishing station where the completed pre-collated
copy sets may be separated and finished by on-line stapling, stitching, glueing, binding,
and/or off-set stacking.
[0053] It is desirable to minimize the operation of the copy sheet output inverter 116,
in order to simplify and shorten the paper path and increase its reliability. Its
use also depends on the inherent inversions provided within the paper path of the
copier. The exemplary conventional inverter 116 here operates by the gate 118 deflecting
a copy sheet face-down into the first or lower nip of the illustrated three roll inverter,
which drives the sheet into the inverter chute. The copy sheet's movement is then
reversed within the curved inverter chute by known or suitable sheet reversing means,
e.g., further rollers, or resilient rebound members, and the copy sheet is then reversed
and driven out of the inverter 116 through the second or upper nip of the same three
roll inverter directly toward the gate 120. The convex shape of the inverter chute
acting on the beam strength of the sheet causes the sheet trail edge to flip up toward
this second nip. The copy sheet output from the inverter 116 to the gate 120 here
is thereby face-down. Note that the inverter 116 here is positioned at a corner of
an otherwise inherent 90° paper path inversion as described above. However, any other
suitable sheet inverter may be utilized, and may be provided at different positions
in the copy sheet output path. Examples of similar or substitutable sheet inverters
are disclosed in U. S. Patent Nos. 2,901,246; 3,337,213; 3,416,791; 3,523,687; 3,856,295;
and 4,044,285.
[0054] By way of further background, as to the diffi-- culties in copy sheet output orientation
and order fo.rr pre-collation, for which the inverter 116 may be utilized, there are
several well known problems and solutions in maintaining the proper collation of the
copy sheets in the output tray or finisher, particularly with reproducing machines
which must do both simplexing and duplexing. For example, if simplex copy sheets are
generated in forward serial (1 to N) page order, these simplex copy sheets can be
properly collated by being output stacked seriatim on top of the prior sheets in the
same order, if they are stacked face-down. If this is done, then when the operator
picks up an individual completed stack or bound set of copy sheets and turns it over,
it will be in the proper forward page order (1 to N) from the top of the stack to
the bottom thereof. It is known that the desired sheet orientation may be provided
by appropriate inversions within the copier processor paper path itself, or in the
copier paper output path, or by using a selectable (bypassable) inverter such as 116
in the copy output path, or by having an inverting path or inverter in the associated
output stacking and/or finishing station to which the copies are fed. Fig. 2 illustrates
such inverted output stacking for face-down 1 - N output whereas Fig. 3 shows face-up
N - I stacking.
[0055] The same is true for duplex copying output, but with additional output collation
difficulties and requirements, depending on which side is printed last, etc.. A lower
and odd, document page number must be on one side of a duplex copy sheet and the next
higher, and even, document page number must be on the opposite side of that copy sheet;
so that the I to N outputted duplex copies are in the proper page order 1/2; 3/4;
5/6; etc.. Providing collated output without an inverter is made more difficult by
the fact that the total verall copy sheet path for the copies being duplexed - is
typically different, i.e., contains more inversions, than the overall copy path for
copy sheets which are only being simplexed, since it is necessary to turn the duplex
copy sheet over to present its opposite side for the second copying pass. In the particular
duplex sheet path herein (which can be changed) each sheet to be duplexed is inverted
once at the duplex tray input 126, a second time in the return path to the transfer
station 112, and a third time in the path from the transfer station 112 to the output
128, to exit last-printed-face-up. Thus, if the second sides printed are the even
sides, a I to N output may be stacked with these last-printed even sides facing up,
rather than down as for simplex. But, if the I to N order second sides printed last
are odd they may be stacked in the output face-down (1/2; 3/4; 5/6, etc.). It is desirable
to have commonality, i.e., to utilize the same sheet feeding path to the maximum extent
possible for both duplex and simplex copies, and to thus avoid using a selectable
output inverter for either. However, this is not essential. Here, for the reasons
described, it is preferred, but not essential, to print the odd page number sides
last for simplex/ duplex, i.e. to put even side copies 2, 4, 6, etc., into the buffer
tray 108.
[0056] In the 1 to N simplex/duplex document copying sequence here the next lower, and even,
page numbers are properly printed on the second side of the duplex copy sheets in
their second pass through the transfer station l12 here. That is, page one is printed
on the back of the page two sheet and this first sheet is exited with page 1 down
if the inverter 116 is used. The second duplex copy sheet has page 3 printed on the
back of the sheet with page 4 and exits on top of the first sheet, etc.. This is schematically
illustrated in the 5 page 1-N example of Fig. 2. The inverter 116 path is illustrated
in Fig. 2 as an alternative. However, as otherwise discussed herein, it is bypassed
(path I') here and an inherent inversion is provided in the output stacking instead.
[0057] As noted above, pre-printed, e.g. letterhead, paper sheets cannot have a first even
page printed on the front (pre-printed) side, i.e. page I must be on the letterhead
side). This is an additional complication for duplex copies, further discussed below.
[0058] It will be also appreciated that if it is desired to pivot away the RDH 20 from the
platen 23 to provide alternative manual document copying in the normal I to N page
order, or to provide a semi-automatic document feeder which is manually stream fed
by the operator in normal 1 to N order, that the output inverter 116 may be utilized
to provide face-down output to maintain collation for simplex or duplex copies in
this case as well.
[0059] By way of further background, as noted above, there is an additional problem in the
situation where there is an odd rather than even number of simplex document pages
to be copied onto a duplex copy set. This encourages the copying of even pages first
and odd pages last (onto the backside of even page copy sheets fed from the buffer
tray 108). With an odd number of document pages the Nth or last page of the set of
duplex copies made therefrom is really a simplex copy, because the last copy sheet
page in each copy set will have an image on only one side thereof. It is undesirable
to run this last duplex copy sheet through the transfer station a second time for
the pseudo printing of a blank image on the backside thereof, simply to obtain an
additional inversion of that last sheet to maintain output collation, since this wastes
processing time and also can cause undesirable background contamination of the blank
backside of this last sheet. This can be avoided by only putting even pages in the
duplex tray 108 and directly outputting the Nth duplexed copy sheet immediately after
its first side is printed rather than feeding it into the duplex tray. Thus, this
last odd page can be printed on a clean copy sheet fed from a copy sheet tray, rather
than from the duplex tray. (However, this normally results in this last copy sheet
having a different number of inversions, as discussed below). Copying the odd page
sides last also makes the output of duplex copies consistent with simplex copies,
i.e., using exactly the same number of output inversions for proper collation.
[0060] However, to treat an Nth odd duplex copy page differently in this manner, it must
be known in advance whether there is an odd or even number of simplex documents. Where
the documents are being copied in forward serial order, i.e. I to N, in this system,
this is not a problem. The Nth copy sheet page will only need to be fed and copied
after the last (Nth) document in the set has been counted, and the bail switch 26
actuated, which determines whether or not N is an odd number. Note in Fig. 2 that
it is the last copy sheet (3) that has a "blank" page on the back of the last odd
page 5.
[0061] Note in contrast that when the simplex documents are copied in reverse serial order
(N to 1), as in Fig. 3, that now the first (Nth) duplex copy sheet (1) fed will be
the one requiring special duplex processing, i.e., having a blank backside when N
is odd. Since this Nth copy sheet is fed first it is not known whether the Nth document
page is odd or even until after the first document set circulation.
[0062] The present system does not have this problem. Taking, for example, a five page simplex
document set of five simplex document sheets to be duplex copied with the present
system, they would be loaded face-down into the tray 22 in their proper bottom-to-top
page order: 1, 2, 3, 4, 5, as shown in Fig. 2. They would then be copied here in their
first circulation through path 58 in that same forward page order. However, in the
first circulation the odd documents would not be copied so that the buffer tray 108
would be loaded with only two copy sheets printed with pages 2 and 4 only, face-down,
with page 2 on the bottom, as shown. On the next, and all but the last, document circulations
all document pages are copied. However, in the second document set circulation the
odd document pages 1 and 3 are copied in that order, respectively, onto the copy sheets
bearing pages 2 and 4 fed from the duplex tray 108. But the Nth odd page 5 here is
fed onto a clean copy sheet fed from tray 106 or 107,-and properly inverted. The controller
100 already knows it is an odd page. Meanwhile, also during said second document set
circulation the even pages 2 and 4 are. being copied again and fed into duplex tray
108 in preparation for the third document circulation. This is repeated for as many
circulations as desired (the number of desired copy sets dialed into the-controller
100). Then on the final circulation only the odd document pages are copied to empty
the buffer tray 108.
[0063] For said simplex/duplex copying, by loading letterhead paper face-down in the trays
106 and 107 and copying even page documents on the first circulation, the even pages
will be properly printed on the backsides of the letterhead copy sheets here, since
the copy paper path here contains one inversion between trays 106 and 107 and the
transfer station 112. Then on the next circulation these duplex copy sheets will have
odd pages 1, 3, 5, etc. properly printed on their first (letterhead) sides. Thus,
there is no problem with an even number of document pages. However, for an odd number
of document pages, the above-described special processing of the last (simplex) copy
sheet would cause the last odd document page to be improperly printed on the backside
of a clean letterhead copy sheet fed from tray 106 or 107.
[0064] This can be avoided by providing a "special paper" or "letterhead paper" or the like
operator button on the copier console for the controller 100. The controller can then
be programmed to detect the quadruple coinsidence of signals from (1) this "special
paper" button being pressed, (2) an odd document sheet count (which is available in
advance of the last copy in this I to N system), and (3) the "simplex document" and
(4) "duplex copy" buttons also having been pressed. Upon detection of all four conditions
the controller 100 can direct an extra or "dummy" final (N + 1) "even" page copy to
be made and fed to the duplex tray 108 (as if there were a real N + I even document
page). No document is fed, only a copy sheet, and the conventional photoreceptor erase
lamp or document exposure lamps are turned on to discharge the photoreceptor in the
area which meets up with this "blank" copy sheet in the transfer station, so that
no significant toner is transferred thereto. This "dummy" or blank letterhead page
is now properly inverted to receive the real odd Nth document page on its letterhead
side. As an alternative, this can be done without a "special paper" button in all
cases where the three conditions (2), (3) and (4) occur. [Note that (3) and (4) may
be a single combined "simplex/duplex" signal]. Alternatively, if odd pages are copied
first, the odd Nth page can be copied onto a clean copy sheet and differently inverted.
In Fig. 2 this would require inverting in 116 all. but the 3rd copy sheet "blank/5"
output and the duplex tray 108 would have sheets 3 and 1 rather than 4 and 2 as shown,
respectively, but would consistently properly handle face-up loaded special paper
from 106.
[0065] At the end of the last circulation of the document set the documents preferably have
been automatically restacked properly re-collated in the document handler tray 22,
for removal in collated order by the operator. With this system they are automatically
so restacked in the proper order at the end of copying. A non-copying set circulation
of simplex documents in an inverting circulation through path 58 provides this recollation
of the document sheets on the last circulation restacked face-down in the tray 22.
This last circulation starts while the final copy sheets made on the previous (last
copying) circulation are being stacked or finished, and being removed by the operator,
so there is little perceived time loss in waiting for the documents to recollate.
Since it is a non-copying circulation after copying, a document jam in the inverter
will not interrupt or affect the completion of the copy run.
[0066] A duplex/duplex copying system, compatible with the simplex/simplex and simplex/duplex
systems disclosed herein, can provide as disclosed in the above-cited U. S. Patent
No. 4,166,614 to T. J. Hamlin et al. and its related cases or the cited U.S.S.N. 71,613
or 57,855. Briefly, the duplex documents may be loaded face-down and copied I to N
as in the former cases or loaded face-up and copied in N to I order as in the latter
applications. In either case, the preferred duplexing system is to copy only one side
of each duplex document sheet in each circulation, storing the copies thereof in the
duplex tray 108, turning the document sheets over during a circulation, and copying
all of the opposite sides of all the document sheets onto the opposite sides of the
copy sheets fed back from the duplex tray 108.
[0067] For compatible duplex/duplex copying here, the duplex documents are preferably loaded
face-down in the same over-platen stacking area and copied in the same I to N order
as the simplex documents. Thus, loading an exemplary seven page (4 sheet) duplex document
set into the tray 22 face-down, the duplex document pages in the tray 22 would be
in the initial stacked page order, top-to- bottom, of: blank/7; 6/5; 4/3; 2/1. The
first document sheet, pages 1/2, would be on the bottom of the stack with page 1 facing
down. To copy such a duplex document set so that the even page sides are copied first,
as is preferred for duplex copying here, the duplex path 54 would be utilized in the
first circulation of the document set. (Note that this is opposite to the first circulation
document path 58 selection for simplex documents described above). The controller
100 is instructed by its software to provide this path in response to the "duplex
document" switch on its console having been actuated by the operator. Since duplex/simplex
copying is not provided here, this same duplex document switch also automatically
selects the duplex copy mode. On the first duplex document circulation, the first
duplex document sheet 1/2 will be inverted as it is fed from the stack to the platen
through path 54, thereby placing the page 2 side of the document sheet face-down on
the platen 23 to be copied. The following pages 4, 6 and blank would then be fed to
be copied in the same manner. For the subsequent circulations in which the opposite
(odd page) sides of the I to N order duplex document set are copied the other document
feed path 58 would be initially utilized. The path 58 would present the duplex document
odd pages 1, 3, 5 and 7 to the platen in that order to be copied, and then they would
automatically restack in tray 22 with the even page sides down. Thus, in following
circulations the non-inverter path 54 may be utilized to re-present the same sides
to the platen.
[0068] Thus, this simplex/duplex system is fully compatible with the system disclosed in
the above-cited U. S. application Serial No. 71,613 to R. B. Sahay, in which the inverter
(40, 60) path 58 is only utilized intermittently between successions of plural copying
circulations, i.e. in which plural buffer sets are placed in the duplex tray 108 and
the document inverter operation path 58 is utilized only during single document circulations
at the beginning or end of a succession of circulations, after the document set has
been circulated by a number of times equal to the copy sheet capacity of the tray
108 divided by the number of document sheets in the document set, thereby significantly
reducing the number of circulations requiring the operation of the inverter, except
for very large document sets. Thus, for the above example of a four sheet duplex document
set, and with an example of a 100 sheet capacity duplex tray 108, dividing four into
one hundred gives a 25 circulation number. Thus, the set of duplex documents here
would be circulated 25 times through path 54 at the beginning of copying to form 25
four sheet buffer sets in the tray 108; i.e. 25 sets of four copy sheets each bearing
pages 2, 4, 6, blank, respectively. Then on the 26th document circulation the duplex
document set would be circulated once through the path 58. Then the document set would
be circulated again through the path 54 for the next 24 circulations. Thereby, in
circulations-26 through 50 here, the pages 1, 3, 5, and 7 would be printed in that
order 25 times on the back of the buffer set sheets fed from the duplex tray 108 until
all 25 duplex copy sets have been printed and exited. Then this sequence would repeat,
(assuming that more than 25 copy sets had been requested by the operator through the
appropriate switch selection in the controller 100) .
[0069] The disclosed copier and document handler unit here can automatically handle a wide
latitude of original document sets with a minimum of operator interaction. In a typical
job, the operator need only drop the set of documents to be copied into the open loading
tray 22 on top of the RDH 20, program the desired number of copies to be made in the
controller 100 switches, indicate if duplex documents rather than simplex have been
loaded (by pressing a button on the controller 100), and then initiating the copying
run sequence by pressing the conventional "start print" button on the controller.
There may, of course, be some adjustment needed for side or rear guides in the tray
22 for different sizes of documents. Except for jam clearance, there would normally
be no other operator interaction required with the copier or document handler to provide
pre-collated output sets.
[0070] Document circulating and inverting apparatus as disclosed herein is also described
in our copending European Patent Application No. , filed concurrently with the present
application, which corresponds to U.S. Application Serial No. 71613 filed August 31
1979 and claims methods and apparatus for pre-collation copying duplex documents.
1. A method of pre-collation copying of a stacked set (22) of simplex document sheets
by plurally recirculating the sheets in normal forward serial (1 to N) page order
to and from the imaging station (23) of a copier, and, in each copying circulation,
seriatim removal of the bottom-most document sheet in the stack, feeding the removed
document sheet to the imaging station (23) for individual copying, and then returning
the document sheet from the imaging station to the top of the stack (22) after it
has been copied once on only one side, characterised by stacking the set of document
sheets face-down in normal (1 to N) order at a position (22) overlying the imaging
station (23) with the-first page on the bottom of the stack, in the first circulation
of the set of document sheets, feeding the document sheets form the stack to the imaging
station without inversion through a non-inverting path (58) so that the document sheets
are presented face-down to the imaging station, and then feeding the document sheets
from the imaging station back to the top of the stack with a single inversion (42),
so that the document sheets are returned to the stack face-up, inverted from their
said original face-down orientation in the stack, then, in subsequent recirculations
of the document set, feeding the document sheets from the stack to the imaging station
with a single inversion through an inverting path (54) so that the document sheets
are turned over between the stack (22) and the imaging station (23) and presented
face-down on to the imaging station, and then feeding the document sheets from the
imaging station back to the top of the stack with a single inversion (42) so that
a total of two inversions are provided for the document sheets in said subsequent
circulations thereof.
2. A method according to claim 1, in which in a final circulation of the document
set the document sheets are circulated as in said first circulation, with only a single
inversion (58), but without copying, to restack the document sheets in the stack in
their original face-down orientation.
3. A method according to claim 1 or 2, in which in said first circulation the direction
of motion of the document sheets is reversed after they are fed out from under the
bottom of the stack, to provide said non-inverting path between the stack and imaging
station.
4. A method according to claim 1 or 2, in which the document sheets are transported
from the bottom of the stack (22) to the imaging station (23) around an inverting
roller (40) in said subsequent circulations, which inverting roller is reversed for
each sheet in said first circulation to revise the direction of motion of each sheet
to provide said non-inverting path (58) for the document sheets for said first circulation.
5. A method according to claim 1, 2, 3 or 4, in which reverse page order (N to 1)
document pre-collation copying is selectively alternatively provided with the same
copier (10) and imaging station (23) by stacking the document sheets face-up at the
same said stacking position (22) overlying the imaging station (23) and circulating
the documents as in said subsequent circulations.
6. A method of pre-collation copying of a set of plural (multi-page) simplex document
sheets in which the document sheets are presented to an imaging station (23) of a
copier in forward serial (1 to N) page order, and multiply recirculated between a
stacked set (22) of said document sheets and said imaging station (23), and copied
only once on one side per circulation at said imaging station (23), by feeding said
document sheets seriatim from the bottom of said stack (22) to one side of said imaging
station (23) and then returning the document sheets form the opposite side of said
imaging station (23) to the top of said same stack (22) in a recirculatory loop path
(20) in said multiple circulations,.characterised by stacking said set of document
sheets in proper page order, but face-down, with the first page on the bottom of the
stack, in a stacking position (22) overlying said imaging station (23), in only the
first and last circulations of said document set, feeding said document sheets through
a first document path (58), between said stack (22) and said one side of said imaging
station (23), which first document path does not invert said document sheets, and
in all other circulations of said document set other than said first and last circulations,
feeding said document sheets through a second document path (54) with a single inversion
from said stack (22) to said one side of said imaging station (23), so that said document
sheets are circulated in a uni-directional endless loop path, and wherein for all
of said circulations said document sheets are fed from said imaging station (23) back
to said stack with a single inversion (42), so that during said first and last circulations
said document sheets are inverted a total of only once per circulation and returned
to said stack inverted from their previous orientation, and so that during said other
circulations the document sheets are inverted a total of twice per circulation to
maintain the same orientation of the document sheets in said stack.
7. A method according to claim 6, in which in said first circulation the direction
of motion of the document sheets is reversed after they are fed out from under the
bottom of the stack, to provide said non-inverting path (58) between the stack and
imaging station.
8. A method according to claim 7, in which the document sheets are transported from
the bottom of the stack (22) to the imaging station (23) around an inverting roller
(40) in said subsequent circulations, which inverting roller is reversed for each
sheet in said first circulation to provide said non-inverting path (58) for the document
sheets for said first circulation.
9. A method according to claim 6, in which reverse page order (N to 1) document pre-collation
copying is selectively alternatively provided with the same copier (10) and imaging
station (23) by stacking the document sheets face-up at the same position overlying
the imaging station and circulating the documents as in said subsequent circulations.
10. A method according to claim 6, 7 or 8, in which document sheets are copied in
said first and said other circulations, but not in said last circulation, and, for
making duplex copies from said document sheets, in said first circulation and in the
next-to-last circulation of said document sheets only every alternate document sheet
is copied at said imaging station (23).