Background of the invention
[0001] The present invention relates to a device for continuously winding a continuous elongate
element and especially a glass fiber strand.
[0002] In general, conventional bushings for producing glass fibers have been provided with
orifices from 400 to 800 in number and drawn therethrough glass filaments from 10
to 13 microns in diameter. In order to form a package of roving having a desired diameter
from glass filaments drawn from such bushing, there has been required such a troublesome
process that glass filaments from 400 to 800 in number drawn from the single bushing
are gathered into a strand and wound around a spool to form a cake of strand thereafter
strands are unwound from 15 to 30 cakes the gathered into a roving and wound around
another spool to form a package.
[0003] Recently there has been provided various multiple-nozzle spinning techniques of the
type in which glass filaments from 2000 to 4000 in number and from 15 to more than
20 microns in diameter can be simultaneously spun from a single bushing so that a
desired package can be formed directly by merely gathering filaments drawn from the
bushing into a strand and winding the strand around a spool. In the case of forming
the package directly from glass filaments drawn from the multiple-nozzle bushing,
it is very important to maintain the tension imparted to the glass filaments always
uniform so that stable spinning is feasible and all the glass filaments have a uniform
cross sectional area. Upon the replacement of a full winding spool with an empty winding
spool, if the spinning of glass filaments is interrupted, these filaments immediately
colaesce together into a monolith and accordingly much labor and a long time are needed
before stable spinning can be re-started. In addition the interruption of spinning
of glass filaments tends to adversely affect the operation of the glass melting furnace
due to occurrence of thermal hysteresis so that stable spinning cannot be continued.
It is therefore obviously preferable to continue the spinning while imparting a uniform
tension to the glass filaments even when a full winding spool is replaced with an
empty one. To this end, there have been devised and demonstrated various types of
winding devices, for instance as disclosed in Japanese Patent Publications Nos. 36-18369,43-8996,
47-9862 and 48-32626.
[0004] Japanese Patent Publication No. 36-18369 discloses a method for continuously winding
strands by a plurality of winding spools mounted equiangularly on a turntable which
is supported by a horizontal shaft and rotated in one direction. Whenever the spool
in the winding position becomes full, the turntable is rotated through a predetermined
angle so that an empty spool is brought to the winding position and the strand is
wound around it. More specifically, when the strand has been transferred onto the
empty spool which is rotated at the same speed as the full spool, the latter is decreased
in speed so that the strand between the full and empty spools is slackened and caused
to adhere to the empty spool so as to be wound around it. According to this method,
it is possible to continuously wind strands consisting of a smaller number of filaments
and having a small diameter which have a low degree of rigidity and a low drawing
tension, but there is not provided a means for positively holding the strand on the
empty spool and as a result, with the strands consisting of a larger number of filaments
and having a larger diameter which have a relatively higher degree of rigidity and
a high drawing tension failure of transfer of the strand from the full spool to the
empty spool frequently results so that the spinning must be interrupted. Thus this
continuous winding method is inefficient and unsatisfactory in practice.
[0005] Japanese Patent Publication No. 43-8996 discloses a winding device in which a plurality
of spools are mounted on a turntable and a supporting plate is disposed in front of
the free end of each spool so that when the strand is transferred from a full spool
to an empty spool, it is clamped between the plate and the free end of the empty spool.
To this end, mechanical clamping means driven with a magnet, spring or the like are
needed in order to clamp the strand so that the winding spools become very complex
in construction and are not adapted to spin at high speeds. Furthermore, with strands
consisting of a larger number of filaments and having a larger diameter which have
a relatively higher degree of rigidity and are relatively fragile, breakages frequently
occur when clamped.
[0006] Japanese Patent Publications Nos. 47-9862 and 48-32626 disclose winding devices of
the type using an auxiliary winding spool in order to ensure the smooth and positive
transfer of the strand from a full spool to an empty spool. When one spool becomes
full, the auxiliary winding spool is brought to a position in line with the full spool
and the strand is transferred from the full spool to the empty spool. Thereafter the
full spool is retracted from the winding position while an empty spool is brought
to the winding position and subsequently the strand is transferred from the auxiliary
winding spool onto the empty spool.
[0007] The winding device disclosed in Japanese Patent Publication No. 47-9862 is such that
the auxiliary winding spool is held stationary while two main winding spools are alternately
brought to the winding position in opposed coaxial relationship with the stationary
spool.
[0008] The winding device disclosed in Japanese Patent Publication No. 48-32626 is such
that the auxiliary winding spool is so designed and constructed as to be alternately
brought into alignment with one of two main winding spools which are held stationary.
[0009] Both these winding devices have a common defect that when the strand is transferred
between the main and auxiliary winding spools, variations in winding tension result
so that these devices are unsatisfactory in practice in providing strand packages
of uniform configurations and qualities. In addition, when breakages of strands occur
or solidification of lubricants occur during the winding operations, remedies or countermeasures
cannot be carried out smoothly because of the presence of the auxiliary winding spool.
Summary of the invention
[0010] The present invention was made to overcome the above and other problems encountered
in the prior art continuous winding devices.
[0011] One of the objects of the present invention is therefore to provide a continuous
winding device capable of continuous and stable winding especially of glass-fiber
strands consisting of a larger number of filaments and having a larger diameter, whereby
packages of high qualities can be provided.
[0012] Briefly stated, to the above and other ends, the present invention provides a device
for continuously winding a continuous elongate element having:
a turret which carries two main winding spools angularly spaced apart by a predetermined
angle and which has an axis of rotation parallel with the axes of said two main winding
spools mounted thereon, whereby as said turret is caused to make reciprocating rotations,
said two main winding spools are alternately brought to a winding position;
an auxiliary winding spool which is mounted at one end of a supporting arm whose other
end is securely joined to one end of a rotating shaft extending parallel with the
axis of rotation of said turret and adapted to be displaced axially, which is movable
to an inoperative position spaced apart from the axis of said main winding spool in
said winding position by a considerable distance and whose free end is adapted to
engage with the free end of the main winding spool in said winding position;
a traversing means movable between a first position adjacent the main winding spool
in said winding position at which said traversing means imparts the traversing movement
to the element being wound around said main winding spool in said winding position
and a second position spaced apart from said main winding spool in said winding position
by a predetermined distance at which said traversing means is disengaged from the
element being wound; and
a guide rod movable in a direction parallel with the axis of said main winding spool
between a first position and a second position beyond the end of said main winding
spool in said winding position remote from said free end thereof; characterised in
that
a stopper which is reciprocated in unison with said guide rod and an arm which is
rotatable in unison with said rotating shaft of said supporting arm are provided,
said arm being so positioned that when said auxiliary winding spool is retracted to
said inoperative position, said arm is brought into the path of travel of said stopper
so that when said guide rod is advanced, said arm is brought into engagement with
said stopper, whereby the advancement of said guide rod is limited to a position adjacent
said free end of said main winding spool in said winding position.
[0013] The above and other objects, features and effects of the present invention will become
more apparent from the following description of one preferred embodiment thereof taken
in conjunction with the accompanying drawings.
Brief description of the drawings
[0014]
Figure 1 is a schematic view showing glass filaments drawn from a bushing being directly
formed into a package by a continuous winding device in accordance with the present
invention;
Figure 2 is a rear view of the main body of the continuous winding device shown in
Figure 1 with the rear wall removed so as to show the interior;
Figure 3 is a side view thereof showing the arrangement of driving systems;
Figure 4 is a top view of a mechanism for controlling not only the retracting movement
of a traverse motion in response to the increase in diameter of a strand package being
wound but also the winding speed;
Figure 5 is a block diagram used for the explanation of the mode of operation of the
mechanism shown in Figure 4;
Figure 6 is a view used for the explanation of a mechanism for driving a strand guide
rod for transferring the strand between the main winding spool and an auxiliary winding
spool when the main winding spool with a full package is retracted from the winding
position an empty main winding spool is brought to the winding position;
Figure 7 is a longitudinal sectional view, on enlarged scale, of the auxiliary winding
spool showing a strand cutting means incorporated therein;
Figure 8a is a sectional view taken along the line VIII-VIII of Figure 7 showing the
strand cutting means in its inoperative position; and
Figure 8b is a view similar to Figure 8a, but shows the strand cutting means in the
operative position.
Description of the preferred embodiment
[0015] Figure 1 shows a large number of glass filaments being gathered into a strand which
in turn is directly wound into a packaged by a winding machine in accordance with
the present invention. Molten glass is drawn through from 2000 to 4000 nozzles 2 at
the bottom of a bushing 1 into glass filaments 3. After having been applied with a
lubricant by a roll sizer 4, they are gathered by a gathering roller 5 into a strand
6 which in turn is wound by the winding device.
[0016] The winding device has a main body 7 in which are mounted drive motors, hydraulic
cylinders, transmission gears, control devices and so on as will be described in detail
below. Mounted on the front panel of the main body are a turret 9, which carries two
horizontal winding spools 8a and 8b, a traverse motion 11 mounted on a swinging arm
10, an auxiliary winding spool 13 mounted rotatably on a swinging arm 12 and a strand
guide rod 14, which extends at right angles to the axes of the main and auxiliary
winding spools 8a, 8b and 13 and the traverse motion 11 and is movable in the same
direction as these axes. The strand 6 is shown as being wound around the main winding
spool 8a while being traversed by the traverse motion 11.
[0017] As will be described in detail hereinafter, when the strand 6 is fully wound around
the main winding spool 8a, the arm 12 is swung in the direction indicated by the arrow
a so that the auxiliary winding spool 13 is brought into abutment with the free end
of the main winding spool 8a. Thereafter, the strand guide rod 14 transfers the strand
6 to the auxiliary winding spool 13 so that the latter starts winding the strand 6.
Next the turret 9 is rotated through a predetermined angle to bring the second main
winding spool 8b, which is empty, to tne winding position while the first main winding
spool 8a is retracted therefrom. The strand guide rod 14 is retracted so that the
strand is transferred to the second main winding spool 8b so as to be wound therearound.
The auxiliary winding spool 13 is returned to the initial position shown and is ready
for the next operation. Thus even when the main winding spools 8a and 8b are being
exchanged for one another, the stand 6 can be continuously wound because of the provision
of the auxiliary winding spool 13 which operates in the manner just described above.
[0018] Next referring to Figures 2 and 3, the mechanisms incorporated in the main body 7
will be described in detail. Figure 2 is a rear view while Figure 3 is a view mainly
used for the explanation of the arrangements and modes of operation of driving mechanisms.
The rotations of the two main winding spools 8a and 8b, the auxiliary winding spool
13 and the traverse motion 11 are all provided by a variable speed motor 15 mounted
on the bottom of the main body 7. Thus a relatively large space is left in the main
body 7 so that maintenance and inspection may be facilitated. The motor 15 carries
two timing pulleys 16 and 17 on its shaft. The timing pulley 16 is drivingly coupled
to a timing pulley 19 mounted on the input shaft of an electromagnetic clutch 18 through
a timing belt 20. The electromagnetic clutch 18 is of the double-clutch type having
two output shafts carrying timing pulleys 21 and 22, respectively. When one clutch
is energized, one corresponding output shaft is connected to the input shaft; when
both the clutches are energized, both the output shafts are connected to the input
shaft; and when the two clutches are de-energized, both the output shafts are disconnected
from the input shaft.
[0019] The main winding spools 8a and 8b are mounted on spindles 25 and 26, respectively,
which in turn are rotatably supported by bearings in housings 23 and 24 mounted on
the rear surface of the turret 9. Timing pulleys 27 and 28 which are mounted at the
rear ends of the spindles 25 and 26, respectively, are drivingly coupled through timing
belts 29 and 30, respectively, to the timing pulleys 21 and 22 on the output shafts
of the electromagnetic clutch 18. The spindles 25 and 26 are angularly spaced spart
from each other for example by 140°.
[0020] The timing pulley 17 on the motor 15 is drivingly coupled through a timing belt 33
to a timing pulley 32 on the input shaft of an electromagnetic clutch 31. The electromagnetic
clutch 31 is also of the double-clutch type having two output shafts carrying timing
pulleys 34 and 35, respectively. These timing pulleys 34 and 35 are drivingly coupled
through timing belts 36 and 37, respectively, to a timing pulley 38 on the traverse
motion 11 and a timing pulley 39 for driving the auxiliary winding spool 13.
[0021] The traverse motion 11 is most preferably of the type having a strand guide 40 which
makes reciprocating movements in response to the rotation of a scroll cam. In addition,
in order not only to smooth the surfacees of the strand packages wound on the winding
spools but also to maintain uniform pressure distributions within the strand packages,
thereby ensuring uniform qualities of the strand packages, it is preferable to provide
a pressure roller 41 which is disposed in parallel with the scroll cam and rolls in
contact with the surface of the strand package under a suitable pressure while the
strand is being wound (see Figure 1
[0022] The swingable arm 10 which supports the traverse motion 11 is hollow and has its
one end securely joined to one end of a hollow shaft 42 so that as the latter is rotated,
the former is swung. A rotating shaft 43 is extended through the hollow shaft 42 and
the timing pulley 38 is attached to the rear end of the rotating shaft 43. A timing
pulley 44 which is mounted at the front end of the rotating shaft 43 is drivingly
coupled through a timing belt 45 to a timing pulley 46 mounted on a scroll cam shaft,
the belt 45 being extended through the arm 10.
[0023] The swingable arm 12 which supports the auxiliary winding spool 13 is hollow and
has its upper end securely joined to the front end of a hollow shaft 47 so that as
the latter is rotated, the former is caused to swing. A rotating shaft 48 is extended
through the hollow shaft 47 and the timing pulley 39 is attached to the rear end of
the shaft 48. A timing pulley 49 is attached to the front end of the shaft 48 and
is drivingly coupled through a timing belt 50 to a timing pulley 51 carried by a spindle
of the auxiliary winding spool 13, the timing belt 50 being extended through the arm
12.
[0024] As best shown in Figure 2, the turret 9 is imparted with reciprocating rotations
by a hydraulic cylinder 53 which in turn is mounted on the bottom of the main body
7 with a bracket 52. A piston rod 54 of the hydraulic cylinder 53 is connected to
the lower end of a rack 55 which is mounted for vertical movement and is in mesh with
a pinion 56. An intermediate gear 57 is carried by the shaft of the pinion 56 for
rotation in unison therewith and is in mesh with a gear 58 securely fixed to the turret
9. Therefore as the cylinder 53 extends or retracts its piston rod 54, the rack 55
is caused to move upward or downward so that the turret 9 is caused to reciprocably
rotate through the pinion 56, intermediate gear 57 and gear 58. At the top of the
stroke of the piston rod 54, the first main winding spool 8a is brought to the winding
position shown in Figure 1 while at the bottom of the stroke the second main winding
spool 8b is brought to the winding position.
[0025] Next referring to Figure 4, the mechanism will be described which causes the traverse
motion 11 to retract as the diameter of the strand package being formed around the
main winding spool 8 increases. A variable motor 59 is drivingly coupled to a reduction
gear 62 through meshing gears 60 and 61. The reduction gear 62 is directly coupled
to an electromagnetic clutch 64 with an output shaft 65 supported by a bearing 63
and carrying two plate cams 66 and 67. The plate cam 66 engages with a cam follower
or cylindrical roller 70 rotatably mounted at the upper end of a rack 69 which is
vertically slidably supported by brackets 68 (see Figure 2). The rack 69 is in mesh
with a sector gear 71 carried by the hollow shaft 42 of the traverse motion so that
as the rack 69 is caused to move up and down, the hollow shaft 42 and hence the swinging
arm 10 (see Figure 1) are caused to swing. More specifically, during energization
of the clutch 64 the rotation of the motor 59 is reduced by the reduction gear 62
at a predetermined ratio and transmitted to the plate cam 66. As the plate cam 66
is rotated, the rack 69 is caused to move upward so that the sector gear 71 is caused
to rotate in the clockwise direction in Figure 2 and subsequently the traverse motion
11 is gradually moved away from the main winding spool 8. The plate cam 66 is designed
to have such a cam profile that the traverse motion 11 is moved away in proportion
to the quadratic increase in diameter of the strand package being formed around the
main winding spool 8.
[0026] Referring to Figure 2, a hydraulic cylinder 73 is pivoted to a bracket 72 and the
piston rod of this cylinder 73 is pivoted with a pin 74 to the sector gear 71. When
the strand is being wound, the piston rod is forced to be retracted so that the sector
gear 71 is imparted with a torque in the counterclockwise direction. This torque,
which is weaker than the torque imparted in the clockwise direction to the sector
gear 71 from the rack 69, has double functions of causing the pressure roller 41 to
maintain the contact with the surface of the package under a predetermined pressure
when moving away therefrom in unison with the traverse motion 11 and preventing the
vibrations of both the traverse motion 11 and the pressure roller 41. In addition,
when, upon complete or full winding of the strand package on the main winding spool
8, the electromagnetic clutch 64 is disengaged so that the upward movement of the
rack 69 is stopped, the hydraulic cylinder 73 is actuated to extend its piston rod
so that the sector gear 71 is further rotated in the clockwise direction and consequently
the traverse motion 11 and the pressure roller 41 are moved away from the surface
of the strand package, whereby the change in position between the main winding spool
8a and 8b is permitted.
[0027] Referring back to Figure 4, the other plate cam 67 controls the speed of the variable
motor 15 which drives the main winding spool 8, the scroll cam of the traverse motion
11 and the auxiliary winding spool 13. In order that the glass filaments drawn from
the bushing 1 (see Figure 1) may have a uniform diameter and that the strand packages
of uniform qualities may be obtained, the strand winding speed; that is, the peripheral
velocity of the package on the main winding spool must be maintained constant. As
a result, the rotational speed of the main winding spool must be decreased in inverse
proportion to the increase in diameter of the strand package.
[0028] The plate cam 67 engages a cylindrical roller or cam follower 174 mounted at the
left end of a rack 173 which in turn is horizontally slidably supported by brackets
172 and is in mesh with a pinion 76 supported by a bracket 75. A gear 77 (see also
Figure 2), which is carried by the shaft of the pinion 76 for rotation in unison therewith,
is in mesh with a gear 80 carried by a shaft 79 of a potentiometer or a displacement
sensor 78 (see Figure 5). The gear 80 is loaded with a bias spring (not shown) so
as to be normally biased in the counterclockwise direction so that the rack 173 is
normally imparted with the force acting in the left direction in Figure 4 and consequently
the cylindrical roller 174 is pressed against the periphery of the cam plate 67.
[0029] Referring also to Figure 5, the rotation of the shaft 79 of the potentiometer 78
is converted into a voltage signal and transmitted to a winding speed control panel
81, whereby the speed of the motor 15 for winding the strand is controlled. The plate
cam 67 is mounted on the output shaft 65 coaxially with the plate cam 66 in such a
way that the starting points of their cam profiles coincide with each other. The cam
profile of the plate cam 67 is so determined that the voltage signal from the potentiometer
78 changes its magnitude in response to the increase in diameter of the strand package
being wound and subsequently the rotational speed of the motor 15 is gradually decreased
so as to maintain the peripheral velocity of the strand package being wound constant.
[0030] Next referring back to Figures 2 and 3, an auxiliary winding spool transfer device
will be described. The hollow shaft 47 is extended through a rotatable cylindrical
housing 82 and keyed with a key 83 to the housing 82 in such a way that the shaft
47 can slide in the axial direction but is not permitted to rotate. A gear 84 is formed
integrally with and coaxially of the cylindrical housing 82 and engages an intermediate
gear 88 which in turn is in mesh with a rack 87 which is vertically slidable by a
hydraulic cylinder 86 mounted with a bracket 85.
[0031] A rack 89 is formed at the rear end portion of the hollow shaft 47 and is in mesh
with a pinion 90 which is mounted on the shaft of a motor (not shown). Therefore as
the motor is driven, the hollow shaft 47 is caused to slide in the axial direction
relative to the cylindrical housing 82. Obviously, the direction of the axial movement
of the hollow shaft 47 is dependant on the direction of rotation of the motor.
[0032] As shown in Figure 1, when the main winding spool 8a is winding the strand therearound,
the auxiliary winding spool 13 is placed in an inoperative position remote from the
main spool 8a. When the main winding spool 8a becomes full and then is retracted from
the winding position to the inoperative position while the second main winding spool
8b is brought to the winding position, the cylinder 86 is acutated to cause the rack
87 to move upward so as to cause the housing 82 to rotate in the clockwise direction
in Figure 2 through the intermediate gear 88 and the gear 84. As a result, the arm
12 supporting the auxiliary winding spool 13 is caused to swing in the direction a
in Figure 1 until the auxiliary winding spool 13 comes into line with the first main
winding spool 8a. In this position, further rotation of the housing 82 is prevented
by the engagement of its extension with a stopper 91 as best shown in Figure 2. Thereafter
the pinion 90 is rotated in such a direction that the hollow shaft 47 is caused to
move to the right in Figure 3 and consequently the free end of the auxiliary winding
spool 13 is brought into engagement with the mating free end of the main winding spool
8a. Under these conditions, as will be described in more detail, the strand guide
rod 14 is acuated so that the strand 6 is transferred from the main winding spool
8a to the auxiliary winding spool 13. Thereafter the rotation of the pinion 90 is
reversed so that the hollow shaft 47 is caused to move to the left in Figure 3 toward
the initial position. Next the turret 9 is rotated so that the second empty main winding
spool 8b is brought to the winding position. The pinion 90 is rotated again so that
the hollow cylinder 47 is advanced and subsequently the free end of the auxiliary
winding spool 13 is brought into engagement with that of the second main winding spool
8b which is now in the winding position. Next the strand guide rod 14 is retracted
so that the strand 6 is transferred from the auxiliary winding spool 13 to the empty
main winding spool 8b. Thereafter the rotation of the pinion 90 is reversed again
so that the hollow shaft 47 is retracted and consequently the auxiliary winding spool
13 is disconnected from the main winding spool 8b. The piston rod of the hydraulic
cylinder 86 is actuated such that the rack 87 is caused to move downward and thus
the housing 82 is caused to rotate in the counterclockwise direction, whereby the
auxiliary winding spool 13 is returned to the initial inoperative position shown in
Figure 1. When the auxiliary winding spool 13 is disconnected from the main winding
spools 8a and 8b, a strand cutter is actuated as will be described in detail later.
[0033] Next referring to Figure 6, the construction and mode of operation of a strand guide
rod actuating mechanism which coacts with the auxiliary winding spool transfer mechanism
will be described. The strand guide rod 14 is attached to the free end of the piston
rod 93 of a hydraulic cylinder 92 and arranged such that the strand guide rod 14 is
in the position indicated by the straight line T when the piston rod 93 is fully extended
but in the position indicated by the straight line U when the piston rod 93 is fully
retracted. In the position T, the strand guide rod 14 is above the auxiliary winding
spool 13 in engagement with the main winding spool 8. One end of an auxiliary rod
95 which is supported by brackets 94 for slidable movement in parallel with the piston
rod 93 is attached to the strand guide rod 14 and a stopper 96 is attached to the
auxiliary rod 95 intermediate its ends. An arm 97 (see also Figure 2), which is extended
radially outwardly from the housing 82, is adapted to engage with the stopper 96 so
that further advancement of the strand guide rod 14 beyond the line S toward the line
T is prevented when the auxiliary winding spool 13 is in the initial inoperative position
shown in Figure 1.
[0034] Next referring to Figure 7, the construction and mode of operation of the strand
cutter which is disposed within the auxiliary winding spool 13 will be described.
A supporting ring 101 is securely joined to the hollow supporting arm 12 adjacent
its lower end and a rotary barrel 104 is rotatably supported by bearings 102 and 103
which are mounted in the supporting ring 101. The auxiliary winding spool 13 is fitted
over flanges 105 and 106 of the rotary barrel 104, the flange 105 being formed at
the front end (the right end in Figure 7) while the flange 106 is intermediate the
ends of the rotary barrel 104. A radially inwardly extended flange 107 of the auxiliary
winding spool 13 at the front end thereof abut the front flange 105 of the rotary
barrel 104 and is securely joined thereto with bolts 108. The timing pulley 51, which
is mounted at the rear end (the left end in Figure 7) of the rotary barrel 104 is
drivingly coupled through the timing belt 50 to the timing pulley 49 carried by the
rotating shaft 48 (see also Figure 3). One end (rear end) of a hollow shaft 109 which
extends through the center bore of the rotary barrel 104 is securely fixed to the
lower end of the supporting arm 12 and a circular retaining member 111 is fitted over
the other end of the hollow shaft 109 and securely keyed thereto with a key 110. A
disk 112 is mounted on the retaining member 111. The timing pulley 51 and the rotary
barrel 104 are supported by bearings 113 and 114 mounted on the hollow shaft 109 so
as to be rotatable relative to the hollow shaft 109.
[0035] A hydraulic motor 115 of the oscillating type is mounted on the supporting arm 12
adjacent its lower end, and the output shaft of the motor 115 is connected to an oscillating
shaft 116 extending coaxially through the hollow shaft 109. A cutting blade 118 is
pivoted with pin 117 to the disk 112 and an oscillating arm 119 is carried by the
shaft 116 at its front end (see also Figures 8a and 8b).
[0036] As shown in Figures 8a and 8b, one end of a connecting rod 121 is pivoted with a
pivot pin 120 to the free end of the oscillating arm 119 while the other end is pivoted
with a pin 122 to the rear end of the cutting blade 118.
[0037] Figure 8a shows the cutting blade 118 in its inoperative position. When the auxiliary
winding spool 13 is caused to move to the left in Figure 7 in the manner described
previously so that the free end of the auxiliary spool 13 is disconnected from that
of the main spool 8, the motor 115 is energized so as to cause the oscillating arm
119 to rotate in the counterclockwise direction in Figure 8a. As a result, the cutting
blade 118 is caused to rotate in the counterclockwise direction about the pivot pin
117 and projected radially outwardly through the space between the free ends of the
main and auxiliary winding spools 8 and 13 as shown in Figure 8b so that the strand
6 bridging between the main and auxiliary winding spools 8 and 13 is cut off. The
disk 112 is formed with a partially circular protective flange 123 which extends axially
forwardly (to the right in Figure 7) from the periphery of the disk 112. The protective
flange 123 is not completely circular because it must provide a passage for the cutting
blade 118. The counterclockwise rotation of the cutting blade 118 is stopped when
it engages with the upper end of the protective flange 123 as shown in Figure 8b.
[0038] After the strand 6 is cut off, the motor 115 is reversed in rotation so that the
oscillating arm 119 is swung in the clockwise direction so that the cutting blade
118 is returned from the position shown in Figure 8b to the inoperative initial position
shown in Figure 8a.
[0039] Referring back to Figure 7, the end face of the main winding spool 8 which is in
opposed relationship with the end face of the auxiliary winding spool 13 is formed
with a cylindrical recess 124 which is slightly greater in diameter than the free
end of the auxiliary winding spool 13 so that when the auxiliary winding spool 13
is connected to the main winding spool 8, the free end of the spool 13 projects into
the recess 124 and is surrounded by the peripheral wall 8' thereof. This arrangement
is very effective for smoothly transferring the strand between the main and auxiliary
winding spools 8 and 13 as will be described in detail later.
[0040] Next the mode of operation of the continuous strand winding device with the above-
described construction will be described in more detail below. Prior to the strand
winding, the piston rod 54 of the hydraulic cylinder 53 is fully extended as shown
in Figure 2 and consequently the first main winding spool 8a on the turret 9 is in
the winding position as shown in Figure 1. The piston rod of the cylinder 73 is also
fully extended so that the traverse motion 11 is moved away from the main winding
spool 8a. The auxiliary winding spool 13 is in the inoperative position as shown in
Figure 1. Under these conditions, first the hydraulic cylinder 92 is actuated to advance
the strand guide rod 14 (see Figure 6). Because the auxiliary winding spool 13 is
in the inoperative position, the stopper 96 carried by the auxiliary rod 95 engages
with the arm 97 (see also Figure 2) of the housing 82 so that the strand guide 14
is stopped at the line S.
[0041] The glass filaments from 2000 to 4000 in number drawn from the bushing 1 are applied
with lubricant by the roller sizer 4 and gathered by the gathering roller 5 into a
strand 6. An operator brings the strand 6 past the front side of the strand guide
rod 14 toward the main winding spool 8a and winds it around the front end portion
8a' thereof. Thereafter the motor 15 is enerized and the double-action electromagnetic
clutch 18 is so actuated that the timing pulley 21 is rotated and the main winding
spool 8a is rotated (see Figure 3). The axial position of the main winding spool 8a
is so determined that the strand 6 leaving from the gathering roller 5 is naturally
forced to move toward the center of the main winding spool 8a by the tension of the
strand 6, but at the start the path of the strand 6 is so restrained by the strand
guide rod 14 at the position S that the strand 6 is wound around the front end portion
8a' only until the strand 6 reaches a predetermined diameter and the rotational speed
of the motor 15 reaches a predetermined speed. When the motor 15 is energized, the
motor 59 for displacing the traverse motion 11 (see Figure 4) is also energized, but
the electromagnetic clutch 64 is kept disconnected so that the plate cams 66 and 67
are stationary.
[0042] After the conditions under which the strand 6 is wound in the predetermined diameter
have been obtained, the piston rod 93 of the hydraulic cylinder 92 is retracted so
that the strand guide rod 14 is retracted to the position U. Then, under its own tension
the strand 6 moves toward the center of the main winding spool 8a. Immediately before
the strand guide rod 14 is retracted, the double-action electromagnetic clutch 31
is so actuated that the timing pulley 34 is rotated and consequently the scroll cam
of the traverse motion 11 is rotated, whereby the strand guide 40 starts its straight
reciprocating movements.
[0043] Next the piston rod of the hydraulic cylinder 73 is retracted so that the sector
gear 71 is caused to rotate in the counterclockwise direction in Figure 2, whereby
the traverse motion 11 is caused to move toward the main winding spool 8a and the
pressure roller 41 on the traverse motion 11 is brought into contact with the surface
of the main winding spool 8a. Immediately before the pressure roller 41 is brought
into contact with the main winding spool 8a, the strand guide 40 catches the strand
6 which is being wound around the center portion of the main winding spool 8a, whereby
the strand 6 is traversed.
[0044] At the instant when the pressure roller 41 is brought into contact with the main
vinding spool 8a, the electromagnetic clutch 64 is energized so that the plate cams
66 and 67 are rotated. Upon rotation of the plate cam 66, the rack 69 is caused to
move upward so that the sector gear 71, which is in mesh with the rack 69, is caused
to rotate in the clockwise direction against the force which is imparted from the
hydraulic cylinder 73 and tends to rotate the sector gear 71 in the counterclockwise
direction. As a result, the traverse motion 11 is caused to move away from the main
winding spool 8a. As already described, the plate cam 66 has such a cam profile that
the retracting speed of the traverse motion 11 corresponds to the rate at which the
strand package is increased in diameter. As a result, the traverse motion 11 is always
maintained in predetermined spaced apart relationship with the surface of the strand
package during the winding. In addition, because of the torque provided by the hydraulic
cylinder 73, the traverse motion 11 is urged toward the main winding spool 8a so that
the pressure roller 41 is pressed against the surface of the strand package under
a predetermined pressure while the pressure roller 41 being retracted as the diameter
of the strand package is increased.
[0045] As described, the plate cam 67, which rotates in unison with the cam 66, controls
the motor 15 so as to gradually decrease the rotational speed of the main winding
spool 8a in inverse proportion to the increase in diameter of the strand package being
wound so that the winding speed or the surface velocity of the strand package can
be maintained always constant. Thus the strand is wound under a constant tension regardless
of the increase in diameter of the strand package. In addition, the pressure roller
is always pressed against the surface of the strand package being wound under a predetermined
pressure so that strand packages with uniform qualities can be obtained.
[0046] When the diameter of the strand package on the main winding spool 8a reaches a predetermined
value, the electromagnetic clutches 18 and 31 are so energized that the timing pulleys
22 and 35 are rotated so as to rotate the empty main winding spool 8b and the auxiliary
winding spool 13. Simultaneously, the hydraulic cylinder 86 is actuated to raise the
rack 87 so that the auxiliary winding spool-housing 82 is caused to rotate in the
clockwise direction in Figure 2 through the gears 88 and 84. As a result, the auxiliary
winding spool 13 is caused to swing to the operative position at which the spool 13
is in line with the main winding sleeve 8a and is axially spaced apart therefrom by
a predetermined short distance. Thereafter the pinion 90 (see Figure 3) is caused
to rotate in the clockwise direction so that the hollow shaft 47 is caused to move
to the right and the free end of the auxiliary winding spool 13 is fitted into the
recess 124 at the free end 8a' of the main winding spool 8a as shown in Figure 7.
When the auxiliary winding spool 13 is coupled to the main winding spool 8a with a
fully wound strand package, the electromagnetic clutch 64 is de-energized so that
the rotations of the plate cams 66 and 67 are stopped and subsequently the hydraulic
cylinder 73 (see Figure 2) is so actuated as to extend its piston rod so that the
hollow shaft 42 is caused to rotate in the clockwise direction through the sector
gear 71 and as a result the traverse motion 11 and the pressure roller 41 are caused
to move away from the fully wound strand package, thereby releasing the strand 6 from
the strand guide 40. The rotation in the clockwise direction of the sector gear 71
causes the rack 69 to rise so that the cylindrical roller 70 is moved away from the
cam plate 66. As a result, the cam plate 66 is returned to its initial position under
the force of a bias spring (not shown).
[0047] Next the hydraulic cylinder 92 (see Figure 6) is actuated to advance the strand guide
rod 14. At this time, since the auxiliary winding spool 13 is in line with the main
winding spool 8a, the arm 97 of the housing 82 is retracted away from the path of
the stopper 96 carried by the auxiliary rod 95 which is advanced in unison with the
strand guide rod 14 so that the strand guide rod 14 is advanced to the position T.
Accordingly, the strand 6 which is being wound around the center portion of the main
winding spool 8a is transferred over the front portion 8a' thereof to the auxiliary
winding spool 13 which is rotating at the same speed as the main winding spool 8a.
In this case, the closer toward the auxiliary winding spool 13 the strand guide rod
14 pushes the strand 6, the higher the tension of the strand becomes so that it may
have a tendency to be more easily cut off. But the very smooth transfer of the strand
6 from the main winding spool 8a to the auxiliary winding spool 13 is ensured because
the free end of the latter is fitted into the free end portion 8a' of the main winding
spool 8a so that the breakage of the strand 6 during the transfer can be avoided.
If the auxiliary winding spool 13 were greater in diameter than the main winding spool
8a, the strand 6 would have to pass a step between them so that excessive tension
would be induced in the strand 6 with the resultant breakage.
[0048] After the strand 6 has been transferred onto the auxiliary winding spool 13, the
pinion 90 (see Figure 3) is caused to rotate in the counterclockwise direction so
that the auxiliary winding spool 13 is disconnected from the main winding spool 8a.
Concurrently, the motor 115 (see Figure 7) is energized so that the cutting blade
118 is swung radially outwardly through the space between the auxiliary and main winding
spools 13 and 8a, thereby cutting off the strand 6 bridging between them. Thereafter
the motor 115 is reversed in rotation so that the cutting blade is returned to its
initial position shown in Figure 8a. This strand cutting operation is almost instantly
accomplished.
[0049] Almost concurrently with the strand cutting operation, the electromagnetic clutch
18 is actuated to disconnect the timing pulley 21. Simultaneously, a brake pad 98a
(see Figure 2) is pressed against a brake disk 99a (see also Figure 2) mounted on
the spindle 25 of the main winding spool 8a, whereby the latter is stopped.
[0050] Next the hydraulic cylinder 53 (see Figures 2 and 3) is retracted so that the rack
53 is lowered and the turret 9 is caused to rotate in the clockwise direction in Figure
2 so that the empty main winding spool 8b is brought to the winding position and aligned
with the auxiliary winding spool 13 which is now winding the strand 6. Thereafter
the auxiliary winding sleeve 13 is moved toward and engaged with the empty main winding
spool 8b in a manner similar to that of the engagement between the main winding spool
8a and the auxiliary winding spool 13 as described. The strand guide rod 14 is then
retracted from the position T to the position U (see Figure 6) so that the strand
6 which has been being wound around the auxiliary winding spool 13 is not automatically
transferred toward the center of the main auxiliary winding spool 8b under the tension
of the strand itself. The transfer of the strand 6 from the auxiliary winding spool
13 so the empty main winding spool 8b is smoothly carried out because the uphill step
from the spool 13 to the spool 8b is almost eliminated by the increase in apparent
diameter of the auxiliary winding spool 13 by winding of the strand 6 during exchanging
in position between the main winding spools 8a and 8b and because even when there
remains some uphill step, the transfer of the strand from the spool 13 to the spool
8b is in the direction in which the tension of the strand 6 is decreased instead of
being increased.
[0051] After the strand 6 has been transferred from the auxiliary winding spool 13 to the
main winding spool 8b, the traverse motion 11 is advanced again from its retracted
position toward the main winding spool 8b and in the course of this advancement the
strand guide 40, which is making the rectilinear reciprocating movements, catches
the strand 6 again, whereby the strand 6 is traversed while being wound around the
main winding spool 8b. The pressure roller 41 is pressed against the surface of the
package being formed on the main winding spool 8b. The clutch 64 (see Figure 4) is
energized again so that the retracting movements of the traverse motion 11 and the
pressure roller 41 are controlled by the plate cam 66 while the winding speed of the
strand 6, that is the peripheral speed of the package on the main winding spool 8b,
is controlled by the plate cam 67 in the manner described.
[0052] After the winding of the strand 6 around the main winding spool 8b has been started
in the manner described above, the auxiliary winding spool 13 is axially moved away
from the spool 8b and almost concurrently the cutting blade 118 is actuated again,
thereby cutting off the strand 6 bridging between the spool 13 and the spool 8b.
[0053] Next the hydraulic cylinder 86 (see Figure 2) is actuated so as to lower the rack
87, thereby causing the housing 82 to rotate in the counterclockwise direction. As
a result, the auxiliary winding spool 13 is swung back to its initial position shown
in Figure 1. Next the electromagnetic clutch 31 is so actuated as to disconnect the
timing pulley 35, thereby stopping the spinning of the auxiliary winding spool 13.
The operator takes off the strand package from the main winding spool 8a and removes
the waste strand wound around the auxiliary winding spool 13 so as to be ready for
the next exchanging operation of main winding spools.
[0054] In summary, according to the present invention, even during the operation for exchanging
the position between the main winding spools 8a and 8b, the strand 6 can be wound
around the auxiliary winding spool 13 without any interruption. In addition, the strand
winding is carried out at the same position. As a result, during the winding of the
strand 6 around the main or auxiliary winding spool 8 or 13, the path of travel of
the strand 6 as well as the winding tension can be maintained substantially constant.
It follows therefore that the most desirable advantages and effects can be obtained
when the present invention is applied to the continuous winding of strands consisting
of a larger number of glass filaments and having a larger diameter, which is sensitive
to variations in strand winding conditions thereby to easily cause the breakages of
glass filaments and degradation in quality of strand packages.
[0055] The auxiliary winding spool 13 is held in the inoperative position remote from the
winding position during the time when the strand is being wound to be formed into
a package around the main winding spool 8a or 8b, so that an operator can be easy
of access to the main winding spool 8a or 8b in the winding position when the strand
6 is broken or when the lubricant is solidified on the strand.
[0056] In addition, whenever the auxiliary winding spool 13 is disconnected from the main
winding spool 8a or 8b, the strand 6 is cut off by the cutting blade 118 so that the
formation of fuzz at the cut ends can be avoided and consequently the degradation
in quality due to the presence of fuzz can be prevented.
[0057] It is to be understood that the present invention is not limited to the preferred
embodiment described above and that various modifications can be effected without
departing from the scope of the present invention as defined in the claims.
1. Vorrichtung zum kontinuierlichen Aufwickeln eines endlosen Langgestreckten Elements,
mit einem Revolverkopf (9), der zwei Hauptaufwickelspulen (8a, 8b) in vorbestimmtem
Winkelabstand trägt und eine Drehachse parallel den Achsen dieser beiden, darauf angebrachten
Hauptaufwickelspulen aufweist, wodurch bei Hinundherdrehung dieses Revolverkopfes
diese beiden Hauptaufwickelspulen abwechselnd in eine Wickelstellung gebracht werden,
einer Hilfsaufwickelspule (13), die auf einem Ende eines Stützarms (12) angebracht
ist, dessen anderes Ende mit einem Ende einer rotierenden, sich parallel der Drehachse
jenes Revolverkopfes (9) erstreckenden und axial verschieblichen Welle (47) fest verbunden
ist, die in eine unwirksame Stellung in erheblichem Abstand von der Achse jender Hauptaufwickelspule
(8a) in deren Wickelstellung bewegbar ist, und deren freies Ende mit dem freien Ende
der Hauptaufwickelspule (8a) in dieser Wickelstellung in Eingriff kommen kann, einer
Changiereinrichtung ( 1 1 die zwischen einer ersten Stellung neben der Hauptaufwickelspule
(8a) in deren Wickelstellung, wo die Changiereinrichtung die Hinundherberewgung auf
das um diese Hauptaufwickelspule (8a) in deren Wickelstellung aufzuwickelnde Element
(6) überträgt, und einer zweiten Stellung in vorbestimmtem Abstand von dieser Hauptaufwickelspule
(8a) in deren Wickelstellung beweglich ist, wo diese Changiereinrichtung ausser Eingriff
mit dem aufzuwickelnden Element kommt, und einer Führungsstange (14), die in einer
Richtung parallel zur Achse jener Hauptaufwickelspule zwischen einer ersten Stellung
über jener mit der besagten Hauptaufwickelspule (8a) in deren Wickelstellung in Eingriff
stehenden Hilfsaufwickelspule (13) und einer zweiten Stellung jenseits des vom freien
Ende jener Hauptaufwickelspule (8a) abliegenden Endes in deren Wickelstellung beweglich
ist, dadurch gekennzeichnet, dass ein Anschlag (96), der sich im Einklang mit dieser
Führungsstange (14) hin und her bewegt, und ein im Einklang mit jener rotierenden
Welle (47) des besagten Stützarms (12) drehbarer Arm (97) vorgesehen sind, wobei dieser
Arm (97) so angeordnet ist, dass er beim Zurückziehen jener Hilfsaufwickelspule (13)
in die besagte unwirksame Stellung in den Weg dieses Anschlags (96) gelangt, so dass
beim Vorrücken jener Führungsstange (14) dieser Arm (97) mit dem Anschlag (96) in
Eingriff kommt, wodurch das Vorrücken dieser Führungsstange (14) auf eine Stellung
neben dem bsagten freien Ende jener Hauptaufwickelspule (8a) in deren Wickelstellung
begrenzt ist.
2. Vorrichtung nach Anspruch 1, worin das freie Ende dieser Hilfsaufwickelspule im
Durchmesser kleiner als das freie Ende jeder Hauptaufwickelspule ist und diese jeweils
eine in ihrem freien Ende gebildete Ausnehmung zur Aufnahme dieses freien Endes jener
Hilfsaufwickelspule aufweist.
3. Vorrichtung nach Anspruch 1 oder 2, worin diese Hilfsaufwickelspule axial zu jener
Hauptaufwickelspule in deren Wickelstellung hin oder von dieser hinweg beweglich ist
und eine Schneidvorrichtung mit einem Schneidmesser enthält, das radial nach aussen
schwenkt, wenn sich diese Hilfsaufwickelspule von jener Hauptaufwickelspule in deren
Wickelstellung hinwegbewegt, und dadurch das dazwischen eine Brücke bildende Element
abschneidet.
4. Vorrichtung nach Anspruch 3, worin diese Schneidvorrichtung eine feststehende Halterung,
die neben jenem freien Ende dieser Hilfsaufwickelspule angeordnet ist und auf der
jenes Schneidmesser so befestigt ist, dass es um eine Achse parallel der Drehachse
jener Hilfsaufwickelspule schwenkbar ist, einen um diese Drehachse jener Hilfsaufwickelspule
gegenüber der besagten Halterung schwenkbaren Arm und einen Verbindungshebel, der
zwischen dem der Scheidkante entgegengesetzten Hinterende dieses Schneidmessers und
dem freien Ende jenes Arms eine Verbindung herstellt, aufweist.
5. Vorrichtung nach Anspruch 4, worin diese Halterung mit einem Ende einer hohlen
feststehenden, sich durch jene Hilfsaufwickelspule koaxial dazu erstreckenden Welle
fest verbunden ist, jener schwenkbare Arm mit einem Ende einer oscillierenden, sich
durch jene hohle feststehende Welle koaxial dazu erstreckenden Welle fest verbunden
ist und das andere Ende dieser oszillierenden Well mit der Ausgangswelle eines Motors
verbunden ist, der zur Erregung der Oszillationsbewegungen dieses Arms am anderen
Ende dieser hohlen feststehenden Welle angeordnet ist.