[0001] This invention relates to variable size printing machines, i.e. machines which are
capable of producing copies of different sizes by having provision for replacing the
printing cylinder with one of a different size.
[0002] In web offset printing, the printing or plate cylinder is in contact with a blanket
cylinder, which carries ink from the printing cylinder to a web to be printed. The
web runs between the blanket cylinder and an impression cylinder. Both printing cylinder
and blanket cylinder must have circumferences which correspond to the length of the
copies being printed onto the web, and consequently if it is desired to print copies
with a different length the printing and blanket cylinders must be exchanged for cylinders
with a different diameter. This gives rise to a problem,in that printing and blanket
cylinders of different diameters will not be in the correct contacting relationship
with each other and with the impression cylinder if they are fitted on the same axes.
In the past, this has been overcome by replacing the plate and blanket cylinders as
a unit, the axes of those cylinders being correctly positioned within the unit, but
this has necessitated the use of eccentrics to provide the drive to the cylinders
and to allow for any desired loading of the cylinders against each other. This is
relatively complicated.
[0003] In direct printing (i.e. where there is no blanket cylinder) it is still necessary
to adjust the axis about which the printing cylinder rotates with respect to the impression
cylinder if the size of the printing cylinder is to be changed, and similar problems
arise.
[0004] According to the invention there is provided a printing machine having a printing
cylinder and at an adjacent cylinder co
-operating with the printing cylinder during printing, the printing cylinder being
removable and replaceable by a printing cylinder of different diameter, the two cylinders
being mounted in respective frames which are movable relative to each other to accommodate
the different diameters of printing cylinders, one of the frames is in two parts,
means being provided for locking a first said part relative to the other frame at
a desired position close to the co-operating printing position of the cylinders, and
means acting between said two frame parts for moving the second part relative to the
first part when locked so as to bias the cylinder carried by said one frame into co-operating
printing relationship with the other cylinder.
[0005] Preferably said two frames are pivotally interconnected about a pivot axis, and the
two parts of the two-part frame are pivotally interconnected about the same pivot
axis.
[0006] For direct printing, said adjacent cylinder may be an impression cylinder, with a
web or other matter to be printed running between the impression cylinder and the
printing cylinder. Alternatively, for offset printing,- said adjacent cylinder may
be a blanket cylinder for transferring ink from the printing cylinder to a web or
other matter to be printed. In this case, there would generally be an impression cylinder
against which the blanket cylinder presses, with the web between the blanket and impression
cylinders. The impression cylinder may also be movable so that a different sized blanket
cylinder can be introduced and operative printing engagement can still be maintained
(through the web) between the blanket and impression cylinders.
[0007] Preferably it is the printing cylinder which is mounted in the two-part frame, and
suitably an inking system for the printing cylinder is also mounted in the two-part
frame.
[0008] The biasing means may for example be a pneumatic cylinder.
[0009] In order that the invention may be more clearly understood, an example of it will
now be described with reference to the accompanying drawing, which is a simplified
side view of part of a printing machine.
[0010] On the main part 10 of the printing machine a blanket cylinder 12 is journalled in
such a manner that it can be removed and replaced by a blanket cylinder of a different
size when a different copy size is required. An impression cylinder 14 is journalled
to a support bracket 16, which in turn is pivoted at 18 to the main part 10 of the
machine. Suitable biasing (not shown) is provided so that the impression cylinder
14 bears against the blanket cylinder 12, pivoting at 18 to accommodate different
sizes of blanket cylinder 12. A web to be printed will run between the impression
cylinder 14 and blanket cylinder 12.
[0011] A fixed framework 20 provides a pivot point 22. A movable frame comprising two movable
frame parts 24,26 are pivoted about the pivot point 22. The first movable frame part
24 can be pivoted about pivot point 22 under the action of a worm mechanism 28 on
a gear wheel 30. As it pivots, the first frame part 24 carries with it the s.econd
movable frame part 26, to which it is connected by a pneumatic cylinder 32. The second
movable frame part 26 carries a printing cylinder 34, which like the blanket cylinder
is removably mounted so it can be replaced by a cylinder of different size. The pivoting
about the pivot point 22 brings the printing cylinder 34 towards the blanket cylinder
12, and can accommodate various different sizes of printing and blanket cylinders.
During the pivoting a bolt 36 on the fixed frame 20 runs in a slot 38 on the first
movable frame part 24, and once the movable frame parts have reached the desired position
they can be secured in that position by tightening the bolt 36.
[0012] The second movable frame part 26 also carries the various rollers of a conventional
inking system 40 for supplying ink to the printing cylinder 34.
[0013] In use, the two movable frame parts are adjusted by means of the worm unit 28 until
the printing cylinder 34 is nearly touching the blanket cylinder 12 (perhaps 10 to
25 thousandths of an inch - 0.25 to 0.6 mm - but this is not very critical). The bolt
36 is then tightened. Air is then supplied under pressure through a line 42 to the
pneumatic cylinder 32, so as to make the second frame part 26 pivot with respect to
the first frame part 24, bringing the printing cylinder 34 and blanket cylinder 12
into contact and placing a desired degree of loading between them. To permit this
relative pivoting, the pneumatic cylinder is pivotably connected at 44 to the frame
parts 24,26. The machine is now ready for printing.
[0014] When it is desired to vary the size of the copies being produced, it is a simple
matter to pivot the frame parts 24,26 carrying the printing cylinder 34 away from
the blanket cylinder 12. The blanket cylinder 12 and printing cylinder 34 can then
be removed and replaced with different sizes, and the machine set up ready for printing
again as before.
[0015] Although the above description refers to an offset printing machine, the pivoting
arrangements could clearly be provided between a fixed impression cylinder and a movable
printing cylinder, with no intermediate blanket cylinder.
1. A printing machine having a printing cylinder (34) and at an adjacent cylinder
(12) co-operating with the printing cylinder during printing, the printing cylinder
being removable and replaceable by a printing cylinder of different diameter, the
two cylinders being mounted in respective frames (24,26;10) which are movable relative
to each other to accommodate the different diameters of printing cylinders, characterised
in that one of the frames is in two parts (24,26), means (36) being provided for locking
a first said part (24) relative to the other frame (10) at a desired position close
to the co-operating printing position of the cylinders, and means (32) acting between
said two frame parts (24,26) for moving the second part (26) relative to the first
part (24) when locked so as to bias the cylinder carried by said one frame (24,26)
into co-operating printing relationship with the other cylinder.
2. A printing machine according to claim 1 wherein said two frames are pivotally interconnected
about a pivot axis. (22), and the two parts (24,26) of the two-part frame are pivotally
interconnected about the same pivot axis (22).
3. A printing machine according to claim 1 or claim 2 wherein the printing cylinder
(34) is mounted in the two-part frame (24,26) and said adjacent cylinder (12) is a
blanket roll for offset printing, the blanket roll being replaceable with rolls of
different diameter to match the printing cylinder, an impression cylinder (14) being
mounted in a further frame (16) which is movable relative to the frame (10) so that
the position of the impression cylinder can be adjusted to accommodate different diameters
of blanket roll.
4. A printing machine according to any one of the preceding claims wherein said biasing
means (32) is a pneumatic cylinder.