[0001] The present invention relates to improvements in a system for a rotary engine of
the type which basically consists of a cylinder inside of which, and in the axial
sense, a drum rotates which is provided with vanes which fit against the internal
wall of the cylinder. A shaft passes through the geometrical center of this cylinder,
and about this vanes rotate freely at angles which are mutually independent. On this
shaft there is provided, in a rigid manner, one or more cylindrical eccentric parts
about which the drum, performing the function of the piston, rotates freely. Concentrically
with the drum, a pinion is provided which is arranged laterally with respect to the
drum, and concentrically with respect to the cylinder, and a crown wheel having internal
teeth is arranged at the side of the cylinder, the teeth engaging with further teeth
in one single plane. The drum is provided with openings in the axial sense, through
which the vanes pass, and bearings are provided between these openings and the vanes
which allow the vanes to slide with respect to each other so that the relative angle
between them is able to change.
[0002] The present invention relates to an internal combustion engine which basically consists
of a cylinder inside of which a drum rotates in the axial sense, the drum being provided
with two types of motion, one of which is rotation about its own axis and the other
of which is a translatory movement which the axis itself is obliged to perform, by
virtue of particular mechanisms which are provided for in this invention, a path which
in this case is not circular but rather is hypocycloidal, which is the feature which
differentiates and characterizes this engine and provides it with certain special
characteristics which distinguish its volumetric, thermal and mechanical performance,
as well as its cyclic motion and the curves showing its operation.
[0003] One of the particular aims of the present invention is to provide the possibility
of displacing the geometric axis of the drum or piston so that it performs an hypocycloidal
translatory motion which in this particular case will be elliptical as a result of
the gearing relationship.
[0004] One of the advantages resulting from a drum which is provided with this type of motion
is that at the point in time when, together with the vanes, a chamber of minimum volume
is constituted, this does not then swing about its center, but rather the point of
swinging becomes displaced towards the rear portion with a degree of de-phasing which
depends on the relationship between the two superimposed eccentricities. This makes
it possible for the perimeter or side of the drum between two vanes to have a radius
which is almost equal to that of the cylinder and further makes it possible to adjust
this since the volume of the chamber when it is at its smallest size will tend towards
zero and consequently the volumetric ratio will tend to infinity, thus making it possible
to provide the drum with combustion chambers having the most suitable volume and located
at the most suitable position. On the other hand, when ignition occurs with this system,
the chamber will expand in a manner similar to that of a fan centered on the rear
vane, as a result of which all the pressure which is now concentrated on the drum,
imposes a positive expansive motion on it, and at practically all points from the
beginning onwards.
[0005] A further aim of the invention is to arrange for the displacements of the drum and,
as a result of this the volumetric ratios, to be unequal at the differing stages in
the working cycle, so that it is possible for the stroke during the intake and exhaust
periods to be less than that during the compression and combustion operations, or
even for the strokes ans swept volumes to all be different.
[0006] The main advantage of these unequal displacements of the piston or drum is that,
as the travel during the combustion stage can be greater than that during the intake
stage, without this affecting the compression ratio which may be very high, as, since
the gases which have burnt or are in the process of combustion now for this reason
having a greater volume and a larger degree of travel over which to perform their
expansion, when the exhaust stage starts, the pressure existing in the chamber will
consequently have been reduced and this difference in pressure is turned into driving
power, as a result of which the energy yield is increased. Due to the fact that the
cubic capacity of a volumetric engine is measured using the maximum capacity for induction
at a particular point in the cycle, this increase in volume which is developed during
the driving stroke does not affect the cubic capacity of the engine.
[0007] A further aim of the invention is to make it possible to locate the inlet and exhaust
ports on one or both lateral walls which close the drum located within the cylinder
so that, in this way, they can be opened or closed cyclically by the drum itself at
the appropriate time, without there being any need, in order to provide for this,
to have recourse to superfluous moving mechanisms or masses. This is possible because
now that the paths described by the drum have been extended, by providing the elliptical
motion of its center, the ports and also the openings which are provided laterally
in the drum for this purpose can be constructed so as to have dimensions which are
quite adequate for their correct operation.
[0008] The main advantages resulting from this mechanism which provides the drum with a
special motion which changes its cycle of travel are: a) it is possible to increase
considerably the ratio of the eccentricity which leads to an increase in the volumetric
capacity for the same overall volume or the volume of the cylinder, b) it is possible
to increase the compound force which acts perpendicularly on the arm of the crankshaft,
mainly during the first half of the driving stroke when the pressure is at its greatest,
c) it is possible to increase the length and volume of expansion during the driving
stroke with respect to the intake stroke, d) it is possible to increase the compression
ratio, e) the effect is obtainable, when ignition occurs, that the sector of the drum
located between two vanes does not tilt and become separated simultaneously at all
points from the wall of the cylinder, these parts taken together constituting the
same chamber, avoiding in this way spilling over which can make ignition extremely
difficult, and thus making it possible to obtain a high degree of efficiency at the
time of ignition or injection, f) it is possible to eliminate every type of moving
auxiliary mechanism or mass used for the specific function of opening or closing the
ports or valves, g) it is possible to provide communication in a very simple manner
under working conditions between the inlet ports and the core of the drum since when
the induction is performed through this, it is possible to cool and at the same time
lubricate the vanes, the bearings, the drum and the other internal parts of the engine.
Consequently, a better power output is achieved since the power developed by an engine
is not only measured by the number of driving strokes per unit time but also by the
degree of efficiency of these.
[0009] In one aspect of the invention, the drum is mounted on a crank or cranks and because
of this, it is possible to eliminate the eccentric part(s) which is located on the
shaft which passed through the geometrical center of the cylinder and which limited
the degree of eccentricity of the drum with respect to the diameter of the cylinder.
One essential characteristic of these cranks, which take on the function of eccentric
parts, consists in the fact that they are followed by a second eccentric part which
rotates cyclically in such a way that this is superimposed on the axis of eccentricity
or arm of the crank in a direction of rotation which is the same as that of the drum.
This rotation of the second eccentric part is produced since the arm of the crank
which describes a circumference is not rigidly fixed, but rather rotates. This arm
is basically made up by three elementary parts. The first consists of a cylinder,
the axis of which is parallel to but eccentrically offset with respect to the axis
of the arm, as a result of which it operates as a second eccentric part on which the
drum is free to rotate by means of bearings. The second is made up by a spacing which
is designed to house bearings which allows it to rotate about the geometrical center
of the arm of the crank. The third part consists of a pinion arranged concentrically
with respect to the arm and the effective diameter of which is equal to the rotational
circular path described by its center, which is imposed upon it due to the rotation
of the crank.
[0010] This pinion engages with an internally toothed crown wheel arranged concentrically
with respect to the axis of rotation of the crank and the effective diameter of which
is equal to twice the circumference described by the arm of the crank.
[0011] Using this gearing relationship the resulting effect is that when the crank has made
one complete revolution, the pinion, which together with the second eccentric part
constitutes its arm, will also have performed one complete revolution in the opposing
sense, but when the second eccentric part has performed this complete revolution,
or two revolutions with respect to the crank due to revolving in opposing senses,
the drum which revolves about it will have performed one-third of a revolution in
the same sense.
[0012] Independently of this gearing relationship between the pinion and the crown wheel
which has just been described and which taken overall constitutes the crank system
which is one particular feature of the invention, there is present, as is common with
this type of motor, a pinion located on the drum or piston and arranged concentrically
with respect to it and this engages with a circular crown wheel having internal toothing
arranged concentrically with respect to the cylinder and which impresses on it, as
a result of this gearing, a rotational motion which is in the reverse sense with respect
to its orbit using a ratio of diameters which depends on the number of vanes, but
more in particular, since the engine which is the object of the invention has the
particular feature that the drum is mounted on a combination of superimposed eccentric
parts as a result of which its axis does not describe a circular path, the pinion
which is arranged concentrically with respect to the drum is not able to engage with
a circular crown wheel, but rather in this case the latter must be provided with an
hypocycloidal perimeter over which it engages, which in this particular case will
be elliptical. The effective major radius of this elliptical crown wheel will be equal
to four times the radius of eccentricity of the geometrical axis of the arm of the
crank, plus the radius of eccentricity of the second eccentric part which is superimposed
on this radius, and the minor effective radius will be equal to four times the radius
of eccentricity of the arm of the crank minus the radius of eccentricity of the second
eccentric part.
[0013] In order to clarify the basic concepts which characterize and substantially modify
this type of engine, several sheets of drawings are attached to the present description
which are provided solely by way of example, in which the most salient features of
the invention are shown.
[0014]
Figures 1 and 2 show, perspectively, the parts that make up the crank mechanism.
Figure 3 diagrammatically illustrates the relationship between chamber volume and
crank rotation.
Figure 4 plots the piston movement during one revolution.
Figures 5-9 diagrammatically illustrate the radial cross section of the engine at
different points in the working cycle.
Figure 10 is an axial cross section of the engine as taken along line A-B-C in Figure
4.
Figure 11 is an axial cross-sectional view along line D-B-E in Figure 4.
Figure 12 shows the relationship between the drum pinion and the elliptical crown
wheel.
Figure 13 is an axial cross-sectional view similar to Figure 11 but showing variations.
Figure 14 plots the piston movement for a modification of the engine.
Figures 15-17 are radial cross-sectional views, at different operational positions,
for the modification of Figure 14.
Figure 18 illustrates the relation between chamber volume and crank rotation for the
modification of Figures 14-17.
Figures 19 and 20 illustrate a modified crank mechanism.
[0015] Figures 1 and 2 show, in diagrammatical perspective view, the parts which make up
the crank where the following items can be seen: the power output shaft of the engine
1 having fixed thereto the support 2 which rotatably and eccentrically houses the
arm 4 and allows it to rotate parallel to shaft 1 but with an eccentricity 3. The
arm 4 is basically made up firstly by a pair of axially- spaced supports or bearing
hubs 5 which are of different diameters, secondly by pinion 6 coaxially fixedly positioned
between hubs 5, and thirdly by the cylindrical eccentric part 7 mounted on the end
of the arm and having a radius or arm of eccentricity 8. The bearing shells 9 can
also be seen which together with part 2 rotatably mount the shaft 4. The internally
toothed crown wheel 10, which meshes with gear 6, of the crank is statically arranged
concentrically with respect to shaft 1. The effective diameter of pinion 6 is equal
to twice the radius of eccentricity 3 of the crank, and the effective diameter of
the crown wheel 10 is equal to twice the effective diameter of pinion 6 or, in other
words, the number of teeth of the crown wheel is twice that of the number of teeth
on pinion 6.
[0016] The crown wheel 10 engages with pinion 6 as can be seen in Figures 10, 11 and 13,
but with reference to Figures 1 and 2, it can be seen that when the crank rotates
in the sense indicated by arrow 12, pinion 6 when it is in engagement with crown wheel
10 will rotate in the reverse sense as shown by arrow 13 in a ratio of 2 : 1, but
since they rotate in reverse senses, when shaft 1 has performed one complete revolution
in one sense, arm 4 will have only performed one complete revolution in the opposing
sense, or in other words they will have performed two revolutions with respect to
each other.
[0017] It will be seen that as a result of this motion one circumference is rotating within
the other of a larger size, with which it is in engagement, as a result of which all
the points which are not on the geometrical center of shaft 4 will have described
hypocycloids, but since the eccentric part 7 is present on this shaft, and due to
the fact that it is eccentric with its geometrical center or axis 17 not coinciding
with the axis 4', the result is produced that when rotation of shaft 1 occurs, the
center 17 of the eccentric part 7 will describe a hypocycloid, but because of the
gearing ratio, which is particular to this special case, this hypocycloid will be
elliptical. Since the piston or drum is mounted on this eccentric part 7 (Figures
10, 11 and 13), the geometrical center of the drum will also describe an ellipse,
the major diameter of which is equal to twice the eccentricity 3 of the crank plus
twice the eccentricity 8 of its arm, and the minor diameter will be equal to twice
the eccentricity 3 of the crank minus twice the eccentricity 8 of its arm.
[0018] Figure 3 is a diagram which shows the relationship between the angle of rotation
of the crank and the volume of the chambers 14, 15 and 16 (Figures 5-9) in which it
is possible to see how their strokes are unequal and also how their volumes are unequal
at their two different top dead centers (TDC); Va and Vc. Volume Va corresponds to
the point where the drum is at TDC at the point where the intake stroke is commencing,
volume Vc corresponds to the position of the drum at its TDC when a power stroke is
about to commence and volume Vt corresponds to the position of the drum at its bottom
dead center (BDC) both at the end of an intake stroke as well as at the end of a power
stroke.
[0019] In the cycle shown in Figure 3, at the point 0° equivalent to volume Va the inlet
valve opens and this remains open up to the point Vt, the crankshaft or power shaft
having turned through 135°, and it will be noticed that the capacity for induction
or the cubic capacity C for the stroke will be the difference between Vt and Va. Starting
from 135°, all the valves are closed and the compression period occurs until 270°
is reached and the compression ratio at this point is the volume taken in C, plus
the volume of the gases present in the chamber Va which is equal to the total volume
Vt divided by the minimum volume Vc, equals Vt:Vc. Between 270° and 405° the power
stroke occurs during which the valves or ports remain closed and the volume changes
from Vc to Vt. Starting from this point the exhaust valve opens and the volume changes
from Vt to Va so that the cycle is able to start again, this actually occurring in
the opposing half of the cylinder since the motor is basically symmetrical with respect
to the 180° line. One complete cycle thus occurs during one and one-half revolutions
of the crankshaft.
[0020] Still with reference to Figure 3, it will be seen how the induction and exhaust strokes
are shorter than the compression and combustion strokes, but regardless of this, they
all take place within the same period of time which is equivalent to 135° of rotation.
[0021] The description which has been provided with reference to the diagram in Figure 3
has been provided with reference to the most general case, without taking into account
overlap, advance or delay in the opening of the valves or ports, since this arrangement
can be varied depending on the particular requirements for each engine. The lines
15 and 16 shown in light print have been provided to show the out-of-phase relationship
which exists between these three chambers which follow exactly the same path and which
will be performing at any particular point the same function, but with a phase difference
of 180°. The degrees shown in the diagram relate to the angle of rotation of the crank-shaft
or crank, but if it is desired to represent these as a function of the rotation of
the drum, they should be divided by three.
[0022] Figure 4 shows drawings at each 7°30' which indicate the particular movements that
some parts of the piston or drum perform during its path through one rotation of 360°
which corresponds to three complete orbits or turns of the crankshaft, and these have
been shown in this way so that their paths and accelerations can be seen more clearly.
[0023] The ellipse 17 in Figure 4 shows a plot of the path described by the geometrical
center of the drum. The circumference 19 represents a cross-section through the output
shaft 19 from the drum 21 which connects it to pinion 20 (Figures 10, 11 and 13).
Ellipse 18 shown in Figure 4 shows the path described by this shaft 19 during its
orbital motion and this defines the minimum central passage 18 which must be provided
in the cover 22 which laterally closes the cylinder in order to allow shaft 19 to
pass therethrough.
[0024] The openings 24, 25, 26 and 27 shown in Figure 4 and also in Figures 5-10 show the
inlet ports 24 and 26 and the exhaust ports 25 and 27 or vice-versa, depending on
the direction of rotation.
[0025] The plurality of lines 28 in Figure 4 show, during their path of travel, the recesses
which are formed laterally in the drum for cyclically opening and closing the inlet
and exhaust ports (Figures 5-10). To distinguish these recesses 28 from others which
are present in the motor, and to provide them with a suitable name, they will be hereinafter
referred to as "concavities". The concavities which are located on the same side of
the drum pass through the same path.
[0026] With reference to Figure 4, it will be seen that these concavities, which are mutually
separated by an identical time interval, are subject to a reduction in velocity when
they arrive over the exhaust port 24 or 26, then change in angle and become separated,
almost radially from its center. The same thing happens in the inverse sense and symmetrically,
when they reach the region of the inlet port 25 or 27, where they first approach almost
radially and then almost completely cover it with further rotation.
[0027] With reference still to Figure 4 it will be seen that since the passage 18 is elliptical
and the concavities 28 perform a motion which is particular to this invention, it
has been made possible to provide the ports with dimensions which are acceptable for
their operation.
[0028] The graph shown in Figure 4, which represents the most general case, provides four
ports which are identical and arranged symmetrically, but this is not obligatory and
the inlet ports may have dimensions which differ from those of the exhaust ports and
their location may not be symmetrical with respect to the latter in order to take
advantage of overlap and the inertia of the gases depending on the specific requirements
of each individual engine. Furthermore, the four ports have been shown here to be
on the same lateral cover of the cylinder but, for example, the inlet ports may be
located on one cover and the exhaust ports on the opposing cover or there may be a
complete set of inlet and exhaust ports in each cover.
[0029] Figures 5-9 provide a diagrammatical view of the same radial cross-section of the
engine, these having been taken at different points in the working cycle. These diagrams
show the three chambers 14, 15 and 16, the volumes of which depend on the angle of
rotation, the three concavities 28, the inlet ports 25 and 27 and the exhaust ports
24 and 26, the rotating piston or drum 21, the cylinder 23, the vanes 29, 30 and 31,
the shaft 32 carrying these vanes, the two ignition sites 33 which in the drawings
have been represented as spark plugs by way of example, in order to clarify the explanation.
[0030] Figure 10 shows an axial cross-section of the engine taken along line A-B-C in Figure
4, and Figure 11 shows a similar corss-section along line D-B-E in Figure 4. In both
drawings the crank system which was represented above in perspective in Figures 1
and 2 can be clearly seen comprising the power output shaft 1, the support 2 for the
arm, the radius of eccentricity 3 of the crank, the radius of eccentricity 8 defining
the eccentricity of the arm 4, the supports 5, the pinion 6 engaged with the crown
wheel 10, and the second eccentric part 7. In addition to the overall crank assembly,
the following parts can also be seen: pinion 20 which is rigidly fixed to the drum
21 by means of the shaft or boss 19 which passes through the elliptical passage 18
formed in the lateral wall 22 which closes cylinder 23, the stationary elliptical
crown wheel or gear 35 which engages the pinion 20, the counterweighted flywheel 38,
and the engine casing 39.
[0031] In Figure 10 the inlet port 25 can be seen with its manifold 36 and the exhaust port
26 with its manifold 37. The concavity 28 will also be seen which in the position
shown at the start of the intake stroke, will first become displaced almost radially
towards its center, and as it is rotating at the same time it will come to coincide
with and completely uncover port 25, functioning as shown in Figure 4.
[0032] The two cross-sections shown in Figures 10 and 11 have been taken at practically
90° to each other, and in order for the cranks to continue to maintain the same position
as shown in these Figures, it has been necessary to provide the crank shown in Figure
10 with a rotation of 90° with respect to its stator but, as has already been indicated
when discussing operation of the crank, when the crank is provided with an angle of
rotation in one sense, the second eccentric part 7 will perform the same rotation
but in the reverse sense, as a result of which in the position shown in Figure 10,
the second eccentric part 7 will have performed a revolution of 180° with respect
to the second eccentric part shown in Figure 11, the two remaining diametrically opposed.
[0033] With reference to Figure 10 it will be seen that the total radius of eccentricity
of the drum 21 is equal to the radius of eccentricity 3 of the crank minus the radius
of eccentricity 8 of the second eccentric part 7. If reference is now made to Figure
11, it will be seen that the total radius of eccentricity of drum 21 is equal to the
radius of eccentricity 3 of the crank plus the radius of eccentricity 8 of the second
eccentric part. As a result of the above, the ellipse 18 is cut in Figure 11 through
its major axis or diameter and the same ellipse in Figure 10 is cut through its minor
axis or diameter, all this making it possible to locate the ports 25 and 26 in a very
suitable manner in the cover 22.
[0034] Figure 12 shows the relationship of the drum pinion 20 with the elliptical crown
wheel 35. Pinion 20 has an effective diameter J which must be six times the radius
of eccentricity 3 of the crank. The elliptical crown wheel 35 has a stationary inner
toothed ring and is mounted concentrically with respect to the cylinder, and its effective
major diameter G is equal to eight times the radius of eccentricity 3 of the crank
plus two times the radius of eccentricity 8 of the second eccentric part 7, and its
effective minor diameter H is equal to eight times the radius of eccentricity.3 minus
two times the radius of eccentricity 8 of the second eccentric part 7. Using this
relationship, the working cycle of the rotor system takes place at the correct time.
[0035] Figure 13 shows an axial cross-section which is similar to Figure 11 but which has
some variations which have been provided solely by way of an example of constructional
details. It will first be seen that the pinion 6 of the crank is located between two
supporting bearings 40 and 41 and that its gear train, essentially consisting of the
pinion 6 itself, its supports 5 and its eccentric part 7, enters axially into shaft
1 without there being a need for covers. This arrangement avoids a bending moment
occurring with respect to the shaft. A further variation is that the elliptical crown
wheel 35 is attached to the cover of cylinder 22 instead of to the motor housing 39,
and it will also be seen that the ignition site 33 is arranged laterally in the cover
22 so that when it is in this position it is guarded from being struck by the lubricant
which, due to centrifugal force it might be in a position to receive, and this arrangement
makes it much less likely to become oiled up. This drawing also shows, by way of example,
the liquid cooling system for the engine. The remaining mechanisms and provisions
are essentially identical to those which were described with reference to Figure 11
and they have been indicated using the same reference numerals so that the description
already provided relates to both Figures.
[0036] In Figures 10, 11 and 13, the vanes have not been shown nor has the cross-section
of the drum been taken through the swivel joints for the sake of clarity of the drawings
since these would be represented very badly in these cross-sections and additionally
a plurality of engines using vanes do exist which in this particular aspect may have
some similarity to the present.
[0037] However, each of the vanes 29, 30, 31 has at its radially inner end an annular eye
portion with a cylindrical bore whereby the vane is pivotally mounted on a shaft 32
(Figures 10-11) which remains coaxially aligned with the cylinder 23. This enables
each vane to move angularly relative to the other vanes in the manner of the leaves
of a hinge.
[0038] Having now explained the basic mechanism, the synchronization will now be discussed,
and consequently their operation, and reference should now be made to Figures 5-9
which show the same radial cross-section of the engine at different positions in the
working cycle.
[0039] An arbitrary angle of 0° will be taken as a vertical line located above the center
of the cylinder and this will have to be displaceable in both senses, as a result
of the orbital movements caused by the combined action of the two superimposed eccentric
parts.
[0040] With reference now to Figure 5 it will be seen that the plane of eccentricity 3 of
the crank is located at +67°30' and that as a result of what has been said above,
the plane of eccentricity 8 of the second eccentric part 7 will be at the same angle
but in the reverse sense, in other words, +292°30' but this will be referred to as
being -67°30' in order to simplify the explanation. Due to the fact that the pinion
20 on the drum 21 engages the elliptical crown wheel 35 in a ratio of 1 to 3, the
drum 21 thus rotates in the same sense as said second eccentric part 7 and will be
located at an angle of -22°30'. This position of the drum is not completely correct
because its center rotates together with its second eccentric part, and this second
eccentric part is in advance of or behind the engagement with the elliptical crown
wheel, but since each time the two planes of eccentricity become superimposed this
phase difference will be eliminated, and this happens every 90° of rotation of the
crankshaft or every 30° of rotation of the drum. It is possible to ignore this phase
difference since it has practically no influence on the operation which will now be
described, and simply has a favorable effect on the acceleration of the vanes.
[0041] In Figure 5, with this angular relationship synchronized between the various parts,
it will be seen that the chamber 14 is performing a power stroke and is almost at
the point where it reaches its maximum volume and where the concavity 28 is about
to open the exhaust port 24, and it will also be observed that chamber 15 is operating
under compression conditions and chamber 16 is almost at the end of an exhaust stroke,
the concavity 28 being about to close the exhaust port 26.
[0042] In the position shown in Figure 6, the plane of eccentricity of the crank is at +45°,
the angle of the second eccentric part is -45° and the angle of the drum is -15°,
or in other words, comparing this position with Figure 5, it has turned through 7°15'
in the positive (i.e., clockwise) sense. With reference to Figure 6, it will be seen
that chamber 14 has already started to exhaust since the concavity 28 has opened port
24 at the same time as this chamber starts to reduce in volume. Chamber 15 is continuing
its compression period and induction has commenced in chamber 16 since concavity 28
has closed the exhaust port 26 and this same concavity has opened the inlet port 27
as this chamber is increasing in volume.
[0043] In Figure 7 the two planes of eccentricity 3 and 8 are superimposed at a position
of 0° and consequently the drum is also at 0°, or in other words, when comparing this
position with that shown in Figure 6 the drum has rotated through 15°. In Figure 7
it will be seen that chamber 14 continues to decrease in volume, while the concavity
28 is keeping the exhaust port 24 open. Chamber 15 has reached TDC (top dead center)
and consequently is at its minimum volume, Vc in Figure 3, ignition or injection being
carried out, neglecting at this point any possible advance. Chamber 16 is continuing
to increase in volume and the concavity keeps the inlet port open.
[0044] In the position shown in Figure 8, the drum 21 is at +15° and here it will be seen
that chamber 14 is at its exhaust stage, its volume continuing to decrease while the
exhaust port 24 remains open. Combustion is occurring in chamber 15 and its volume
is increasing and chamber 16 is on the point of reaching its maximum volume while
at the same time the concavity is about to close the inlet port 28.
[0045] In the position shown in Figure 9 it will be seen that the plane of eccentricity
of the crank is at -90° and that the plane of eccentricity of the second eccentric
part is at +90° so that the two planes now coincide again but on this occasion are
at 180° with respect to each other, their eccentricities remaining and obliging the
drum to be at a position of +30°. In Figure 9 it will be seen that chamber 14 has
reached its minimum volume Va in Figure 3, at the same time as when concavity 28 has
just closed the exhaust port 24 and has started to open the inlet port 25, since as
has already been said above, overlap has been eliminated in order to present the most
general case. Chamber 15 continues with its combustion period and is increasing in
volume, while chamber 16 which is performing a compression stroke is decreasing in
volume after having closed the inlet port 27.
[0046] One of the main features of the invention is that when the drum together with the
vanes defines a chamber of minimum volume, such as chamber 15 of Figure 7, in order
for ignition to occur, the two radii of eccentricity 3 and 8 are added together in
the same plane which passes through the line bisecting the angle formed by the vanes
defining this chamber, and the maximum distance which it is possible for the drum
to have in the plane of this bisecting line from its perimeter to its center is, at
its maximum, the radius of cylinder 23 minus the sum of the two eccentricities 3 and
8. If reference is made to corresponding Figures 6 and 8 in which the drum 21 is 15°
of rotation ahead of and behind the position shown in Figure 7, it will be seen that
in both positions the two eccentricities do not now add up and that they have passed
from the position of being in the same plane to a position where they are at 90° with
respect to each other. As a result, the maximum radial distance which the drum 21
is able to have in the radial planes of the swivel joints 34 from its perimeter to
its center will be, at a maximum, the radius of cylinder 23 minus the radius of eccentricity
3 of the crank minus one-half the radius of eccentricity 8 of the second eccentric
part and this is at 90°, as a result of which these three distances from the perimeter
of the drum to its center are not equal and if a line is drawn which passes through
these three points, which is the perimeter of the drum between the vanes, Figure 7,
it will be seen that its center does not correspond to the geometrical center of the
drum 21 but rather that it closely approximates the geometrical center of the cylinder
23, as a result of which it is possible to decrease the volume of the minimum sized
chamber constituted.
[0047] If the engine were not to be provided with this double eccentricity, which is one
of the preferred aims of the invention, the maximum distance which could exist between
any particular point on the perimeter of the drum and its center would be equidistant,
which of course is the definition of a circumference and consequently the drum would
basically be cylindrical. This drum which would rotate through a circular orbit would
perform an apparent rolling motion inside the cylinder and this point of rolling,
even though there would be no contact, would subdivide the corresponding chamber between
two vanes into two pseudo-chambers which would be formed starting from the moment
at which the point of rolling had passed beyond one vane. This rolling motion would
increase the volume of the newly created sub-chamber and consequently would decrease
the volume of the chamber already in existence, but this variation in volume between
these two pseudo-chambers which together would make up the common chamber, would cause
a displacement of gases at very great velocity which would be very detrimental to
ignition, apart from the fact that when ignition was produced, which would actually
be in a position similar to that shown in Figure 7, the drum, due to the rolling effect,
would actually possess a relative swinging motion about its midpoint as a result of
which half the drum, in this chamber, would become separated from the cylinder and
the other half would come closer to it thus leading to undesirable effects and which
furthermore could also encourage detonation.
[0048] This brief explanation of the performance of an engine of this type not provided
with double eccentricity and which is not an object of the invention, has nevertheless
been provided in order to better clarify its different behavior concerning one extremely
important aspect which affects the compression and combustion times.
[0049] As a comparison with the operation which has just been described for the purposes
of clarification only, the performance of the motor provided with double eccentricity
will now be described at one of the most decisive stages which occurs when compression
has been completed and combustion starts.
[0050] In Figure 7 it will be seen that chamber 15 is at its position of minimum volume
and that following from what has been said above, the perimeter or curvature of the
drum 21 between the two vanes 29-30 is similar to the curvature of cylinder 23 and
thus forms together with the cylinder one single chamber without sub-divisions. But
if reference is now made to the graph shown in Figure 4, in which the motion of the
drum is shown, it will be seen that its geometrical center describes an ellipse 17
which obliges the concavities 28 which correspond to its outer surface to descend
at an angle which is fairly close to the vertical, thus separating it from the cylinder
and preventing its rolling.
[0051] If the movement of the drum 21 between the positions shown in Figures 6 and 7 is
now studied, it will be seen that the gases which have previously been drawn into
chamber 15 are being compressed due to the displacement of the drum, which produces
a motion somewhat similar to that of a fan with its center located at the free end
of vane 30, thus trapping all the gases which will remain in a compressed state in
one single chamber 15 without any spill over or superfluous flows having occurred.
[0052] In the position shown in Figure 7, ignition or injection is effected (ignoring advance)
which will cause chamber 15 to expand. Figures 7 and 8, in a similar, but reversed,
manner to the compression period, or in other words with a motion similar to that
of a fan but this time centered on the vane 29, but if this motion between the Figures
7 and 8 is observed, it will be seen that all the points on the periphery of the drum
have almost simultaneously become separated from the wall of the cylinder almost from
the beginning, so that all motion caused by the pressure constitutes positive work.
It will also be noted from the motion between these two drawings, that the arm of
the motor couple, which is its eccentricity, becomes sub-divided into a "scissors"
motion due to the effect of the cons- tructon using this double eccentricity. This
sub-dividing, with one of these being direct and operating on the arm of eccentricity
3 of the crank in one sense and the other being indirect operating in the inverse
sense on the arm of eccentricity 8 of the second eccentric part, and the reaction
produced due to the engagement between pinion 6 and the crown wheel 10, causes the
crank to turn in the same sense as a result of its rack effect, the two forces being
added together, thus increasing the couple.
[0053] As there are various factors in this engine which come into play when obtaining the
effect of one chamber reaching its maximum or minimum volume at a definitie angle
of the crankshaft with respect to its stator, an engine is shown in Figures 14-18
which is basically similar but which has the special feature that the relationship
of the eccentric parts, both with respect to each other and with respect to the bisecting
line at the point in time in which the vanes constitute an angle of minimum value,
are not in the same plane, as would happen with the engine already described with
reference to Figure 7.
[0054] With reference to Figure 15, it will be seen that in this position the vanes 29 and
30 have a minimum angle between them and that, in their turn, the arms of eccentricity
3 and 8 are not aligned, either with respect to each other or with respect to the
line bisecting the angle between these two vanes. The relative position between these
three influencing factors can be varied over an extremely wide range, but while maintaining
that this range is possible, by way of example, the relative position shown in Figure
15 will be described where quite arbitrarily, the angle 0° has been selected to be
the bisecting line or a line parallel to this, between two vanes when the angle between
these two vanes is an obtuse angle of minimum value.
[0055] In Figure 15 it will be seen that the angle of the arm of eccentricity 3 of the crank
is 337°30', that the arm of eccentricity of the second eccentric part is at an angle
of 67°30' with respect to a line parallel to be bisecting line or at 90° with respect
to arm 3.
[0056] Having now established the relative angles between the main parts which have an influence
on the drum, and which have been established only by way of example in order to assist
explanation, the different behavior of the engine will be discussed below.
[0057] In Figure 14 a plurality of positions of one concavity or of the three as they follow
the same path, have been shown at each 22°30 as a function of the angle of rotation
of the crankshaft. It will be observed in this Figure that a letter is written over
each one of the angles which have been marked and which determine one position. This
letter represents and coincides with the position of the geometrical center of the
drum 21 which, during its orbit in the inverse sense to the rotation of the concavities
12 and 42, describes an elliptical path 17.
[0058] When Figure 14 is studied it will be seen that one of the concavities 28 is shown
at forty-eight positions while the positions of its geometrical center, which are
marked by dots on its elliptical part 17, are only represented by sixteen. This takes
place since for each turn of the crankshaft or complete orbit, the concavities only
turn through 120°, so that in order then to pass through 360°, the crank must perform
three revolutions, 1080°, and these points marked with letters on the ellipse 17 are
repated and superimposed with each revolution. This ellipse which is described by
the geometrical center of the drum using the differing phasing between the two eccentric
parts has the same characteristics as the one shown in Figure 4, but its major diameter
is at an angle of 22°30' with respect to .the vertical in the Figure, this angle being
the one which the major diameter of the elliptical crown wheel 35 will have, Figure
12, using this differing arrangement, but this has not been shown in order to avoid
repeating illustrations.
[0059] Figures 15, 16 and 17 show the same radial cross-section of the engine provided with
this differing arrangement, at different positions in the working cycle.
[0060] Figure 18, in a similar manner, is a diagram which relates the angle of rotation
of the crank with the volume of the chambers, and reflects the development of the
movements shown in Figure 14.
[0061] In order to follow the working cycle more easily, the initial position of 0° has
been taken as TDC (top dead center) at the point at which an intake stroke is commencing.
This 0° position should not be confused with the position used above for determining
the relationship of the eccentric parts based on the bisecting line of the vanes,
when these have a minimum angle between them, since an angle of 270° is present between
these two positions.
[0062] If Figure 14 is now studied and the path of the concavity 28 is followed in the sense
indicated by arrow 42, it will be seen that at 0° the concavity has just finished
closing the exhaust port 24 and is starting to open the inlet port 25. If now its
path is followed it will be seen that this concavity fully coincides with the inlet
port and does not close it until approximately 145°, which is when the chamber reaches
its maximum volume during the intake period. This path has been taking place over
a period of 145°, being the volume difference or actual swept volume per chamber equal
to Vt-Va, Figure 18, and the orbital displacement described by the geometrical center
of the drum has been from position "f" to position "k" on the ellipse 17.
[0063] If the path of the concavity is now followed further, it will be seen that starting
at 145° the chamber decreases in volume up to the point where 247°30' is reached.
This compression stroke, which has taken place with the valves closed, has taken place
in only 102°30' and the volume difference has been Vt-Vc, Figure 18, this difference
being greater than that occurring during the intake period and the geometrical center
17 of the drum having passed from position "k" to position "a". In this position,
(ignoring advance) ignition or injection takes place and the compression ratio is
Vt:Vc.
[0064] Starting from 247°30', the chamber increases in volume up to 382°30'. During this
period of time the valves have remained closed, and a power stroke of 135° has occurred
with a volume variation of Vm-Vc, Figure 18, which is the maximum achieved. The orbital
path described by the geometrical center of the drum has followed the ellipse from
position "a" up to position "g".
[0065] Starting frm 382°30', the volume of the chamber starts to decrease and concavity
28 opens the exhaust port 26 until its TDC position is reached at 540° at which the
concavity again starts to close the port. During this exhaust portion of the cycle,
the geometrical center of the drum will have passed from position "g" to position
"n" and the duration will have been 157°30'.
[0066] The absolute behavior of each chamber, both as regards volume and displacements during
its cycle, is different during each portion of the cycle. This can be explained by
comparing the intake period which occurs over 145° with the exhaust period which occurs
over 157°30'; the inlet port 25 is actually much larger than the exhaust port 26,
but notwithstanding this, the artihmetic mean when taking their corss-sections and
opening times into account, is approximately the same for both ports, without taking
into account overlap, advance or delay which, in order to take the most general case,
have here been made to coincide with the periods of maximum or minimum volume.
[0067] Starting from 540° up to 1080°, this chamber represented by concavity 28, the path
of which has just been followed, will once again perform an identical four stroke
cycle at the other half of the cylinder, the overall assembly being diametrically
symmetrical in its essential components.
[0068] Figures 15, 16 and 17 show various positions in the working cycle which are also
shown in Figure 14, and when these are compared it will be seen that in Figure 15
the geometrical center 17 of the drum 21 is at position "b" on the ellipse 17, chamber
14 is at 990° during an exhaust stroke, chamber 15 is at 270° during a power stroke
and chamber 16 is at 630° during an intake stroke.
[0069] In Figure 16 the geometrical center of the drum is at position "d" on ellipse 17,
chamber 14 is at 1035° and is coming to the end of the exhaust stroke, chamber 15
is at 315° during the power stroke and chamber 16 is at 675° during an intake stroke,
and is about 10° away from the point where this chamber reaches its maximum volume
during this part of the cycle and port 27 becomes closed.
[0070] In Figure 17, the geometrical center of the drum is at position "f", chamber 14 is
at TDC at 0° at the end of an exhaust stroke and an intake stroke is just starting.
Chamber 15 is at 360° during a power stroke and in this position it is 220°30' away
from the position where it achieves its maximum volume (BDC) and the exhaust port
26 opens. Chamber 16 is at 720° during a compression stroke.
[0071] One of the most important aspects of this engine is its thermodynamic behavior which
occurs at the end of the compression stroke and during the power stroke, the explanation
of which will be gone through in greater detail, since this is one of the preferred
aims of the invention.
[0072] If the position of chamber 15 in the position occupied in Figure 15 is now observed,
where it is at 270°, it will be seen that the vanes 29 and 30 are at a minimum angle
with respect to each other, but the chamber 15 does not have its minimum volume at
this position but rather this actually takes place at some 20° before the positions
shown in the drawing, or, in other words, at about 270°. This difference in phasing
occurs since, although the vanes do in one sense open out starting from this position
causing the volume of the chamber to increase, the angular relationship between the
two arms of eccentricity 3 and 8 is more obtuse and as a result of this, the distance
between the center 17 of the drum and the center 32 of the cylinder increases, which
does cause the volume of the chamber to decrease, but in fact the chamber of minimum
volume is formed when this decrease in volume is balanced by the increase produced
by the angular separation of the vanes, which is also an effect caused by the rotation.
In a similar manner, but in the reverse sense, a chamber of maximum volume is formed.
[0073] It will also be noticed in Figure 15 that the perimeter of the drum between two vanes
is not circular, but is in fact generated by the maximum distance, ignoring tolerances,
existing between its center 17 and the internal wall of cylinder 23 at all the points
of maximum approximation which are imposed by the reverse rotation of the present
double eccentricity.
[0074] Continuing the study of Figure 15, it will be seen that in this position the drum
21 subdivides chamber 15 into two sub-chambers 43 and 44, in a manner which at first
glance is similar to what would exist in an engine which was not provided with the
double eccentricity, but a very great difference will be seen when the motion performed
between the positions in Figures 15 and 16 is studied, which is reproduced in Figure
14 in which the drum is not subject to a rolling effect so that sub-chamber 43, using
this system, does not trap the gases due to the fact that the height of the drum decreases
at an angle which is fairly close to the vertical from the beginning, as can be seen
from the curve described by concavity 28, Figure 14, during the combustion phase starting
at 247°30' and extending to 382°30' .
[0075] When firing or injection occurs, which actually takes place at approximately 22°30'
before the position shown in Figure 15, the arm of crank 3 will be aligned with the
vertical, so that no driving couple is produced directly, but arm 8 of the second
eccentric part will be at 52°30' from the vertical and will be subjected to a torsional
force. This torsional moment of arm 8 of the second eccentric part 7, Figures 1 and
2, will be opposed by a reaction at the point of rolling, or engagement, between pinion
6 and crown wheel 10, thus causing the geometrical center 4 of the pinion 6 to describe
a circular orbit 12, which is in the reverse sense to its rotation 13 as due to the
construction, it coincides with arm 3 of crank 1, but precisely because this center
is the point of action of the resulting force which acts perpendicularly on arm 3
of the crank, this force will impose a driving couple on it. This is extremely important,
since when the chamber is at minimum volume, during the combustion phase, and the
pressure is very high, the engine under consideration is already in possession of
a very considerable driving couple, as will also be seen in Figure 14, when the geometrical
center of the drum is located at position "a", having passed over the cap of ellipse
17 and now being in a position where it is descending quite rapidly.
[0076] In the position shown in Figure 15 in which the crank has already turned through
20°30' and the amount of expansion is not yet appreciable due to the decrease in the
angle between the vanes which has counteracted the expansive effect caused by the
passage of the geometrical center of the drum from position "a" to position "b", Figure
14, and it will be seen in this position that the arm of the crank 3 is at 22°30'
from the vertical so that it is now directly subject to a couple, but it will also
be seen that arm 8 of the second eccentric part is at 67°30' with respect to the vertical,
or there is 90° between the eccentricities, and the two torsional moments, which act
in opposing senses (similar to a "scissors" effect), and these become added together
in the same sense, as has already been explained, thus increasing the couple almost
at the beginning of the power stroke.
[0077] In the drawings shown in Figures 14-17, the concavities have been shown as located
at the midpoint between two swivel joints so that the plot shown in Figure 14 will
be a more clear representation of the motion of the perimeter of the drum which determines
the variation in chamber size, but these concavities may also be situated at any other
point whatsoever, such as for example, at the position of the imaginary concavity
45 indicated with dotted lines in Figure 16 in which, the volume, displacements and
angles of the chambers, as well as the ellipse 17 which is described by its geometrical
center, will not vary, and the diagram shown in Figure 18 will be almost identical,
but the shape of the path described by this concavity 45 would be similar to the path
described by concavities 28 in Figure 4 with a phase difference which is proportional
to that existing between the concavities 28 and 45. In this imaginary position, the
phase difference between the ports would be the same and the area of opening would
be similar to what has been shown in Figures 4-9 so that despite this difference in
areas, practically the same opening and flow-time would be maintained.
[0078] In the present description, two graphs, Figures 3 and 18, have been selected as being
representative and provided by way of example only, these showing respectively two
identical engines differing only by a different phasing between the two eccentric
parts and the drum, but since the combination of the relative angles between these
three parts plus the differing location of the concavities can vary over an extremely
wide range which cannot of course all be represented in graphs, but despite the impossibility
of showing these, it is quite possible to make a comparative deduction of intermediate
behavior existing between these two particular arrangements. The performance of these
arrangements could also be changed simply by exchanging the inlet manifold with the
exhaust manifold, and vice-versa, and causing the engine to rotate in the reverse
sense, which would have the effect of producing a change in the volumetric displacements
and their relationships at differing times in the working cycle as well as the angular
duration of these, and would thus operate in a similar manner to an engine provided
with a compressor.
[0079] One of the advantages of the present invention is the plurality of combinations which
is possible using the different parts which do make it possible to obtain a wide range
of fine variations and possibilities which can easily be adapted to the working conditions
to which each particular engine will be subject.
[0080] As has already been said above, one of the basic concepts on which this engine is
based is a crank system provided with two eccentricities which are mutually synchronized
and which cause the geometrical center of the drum to perform a hypocycloidal path,
rather than a circular one, which would happen if the engine were not provided with
this mechanism.
[0081] Since the provision of the mechanism is one of the preferred aims of the invention,
Figures 19 and 20 show a crank system which is similar to the one already described
in Figures 1, 2, 10, 11 and 13 with the difference that pinion 6, the diameter of
which, in the cause of the-said Figures had to be equal to twice its eccentricity
3 in order that synchronization should not break down, in the alternative embodiment
shown in Figures 19 and 20, this pinion 6, which in these Figures is indicated with
reference numeral 46, has a diameter which is not necessarily limited to twice its
eccentricity, but it may in fact be constructed so as to have the most convenient
size depending on such factors as manufacturing necessities, mechanical strength or
other considerations, its effects on operation however being identical to what has
already been described, and consequently the description already provided serves for
the two cases.
[0082] In order to further clarify the concept on which this fresh mechanism is based, the
reasons will be discussed briefly which would prevent one from increasing the diameter
of pinion 6 to twice its degree of eccentricity, Figures 1, 2, 10, 11 and 13. If the
diameter of this pinion were to be increased, it would be necessary to increase the
diameter of the static crown wheel 10 by the same extent so that engagement would
be ensured over the whole 360° of its orbit, but since this increase in diameter both
of the pinion and of the crown wheel would be of the same magnitude, the 2 to 1 engagement
ratio would no longer be fulfilled since this increase would have been the same instead
of being proportional.
[0083] A system which does allow one to increase the diameter of pinion 46, Figures 19 and
20, without losing the correct cyclic motion, is provided by locating, between this
pinion 46 and the static crown wheel 53 a further intermediate crown wheel 47 which
is provided with a double toothing, one on the inside 51 and the other on the outside
52. This crown wheel 47 rotates supported by bearings 57 on the support 54, which
is also rotating.
[0084] The geometrical center "a" of this crown wheel 47 does not coincide with the geometrical
center of rotation of the crankshaft 1, so that when the said crank- shaft rotates
about its axis "b", the axis "a" of crown wheel 47 describes a circular orbit 49,
Figure 19, with a radius of eccentricity which is equal to 8
2, Figures 19 and 20. This crown wheel 47, which will be caused to perform two motions,
one of which is rotation about its geometrical axis "a", and the other of which is
the orbital motion 49 about the geometrical axis of the crankshaft "b", will have
its inner set of teeth 51 engaging the pinion 46 and its outer teeth 52 engaging the
inner toothing 53 of the static crown wheel 48.
[0085] Pinion 46, which has the task of causing the second eccentric part 7 to rotate cyclically,
will in its turn be caused to perform two motions, one of which is rotation about
its geometrical axis "c" and the other of which is the orbital motion 50, Figure 19,
about axis "b" of the crankshaft which in fact is the arm of eccentricity 3, and which
equals θ
1, Figures 19 and 20.
[0086] This gearing arrangement consists of the following parts with their constructional
detail: Firstly pinion 46 with an effective radius R
4; secondly the arm of crank-shaft 3, the orbital path 50 of which has a radius e
l; thirdly, R
3 which is the effective internal radius 51 of the orbital crown wheel 47, for which
it is recommended that it be about 80 to 85% greater than R
4 so that its proportions might be more rational.
[0087] The unknowns which it is necessary to find in order that the cycle described above
is complied with will be R
2 and R
1. R
2 will be outer effective radius 52 of the orbital crown wheel 47 and R
1 will be the internal effective radius 53 of the static crown wheel 48 which is concentric
with shaft "b".
[0088] With respect to the gearing ratio between the known radii R
4 and R
3 and the unknown radii R
2 and R
1, the situation must exist that for each turn of the crank- shaft, pinion 46 must
also perform one revolution but in the reverse sense, as was the case with the crank
system described in Figures 1 and 2.
[0089] With reference now to Figures 19 and 20, it will be noticed that the radius of the
orbit 49 which is described by the geometrical center of crown wheel 47 which is made
up so as to have an inner toothing 51 and an outer toothing 52, is 9
2 = R3 -
R4 - θ
1.
[0090] The equation which relates the known data, ignoring for the moment how it is established,
is

but if the Figures are studied again, it will be seen that although the values of
R1 and R
2 are not known, Lhe relationship R
1 -R
2 = e
2 must always be present, from which R
1 =R
2 + θ
2, so that now the two unknowns R
1 and R
2 are also known.
[0091] In Figures 19 and 20, the radii R
3 and R
2 have been shown as being identical in order to demonstrate that this is possible,
but more often than not, they will be different.
[0092] It is also possible for other equations to exist which determine the gearing relationship,
and the present one has been given solely by way of example since this would not change
the basic operation of the engine.
[0093] This crank system, which is more robust than the one described in Figures 1 and 2,
may be applied to only one side of the engine, to both sides of the engine, or it
may be mixed, in other words at the side at which the power shaft passes out from
the engine, making use of the system in Figures 19 and 20 on the side opposing that
shown in Figures 1, 2, 10, 11 and 13, in order to accompany the same motion, or to
provide a suitable point for connecting the timing mechanism, lubrication system,
balance wheels or other suitable parts.
[0094] The present description and drawings are based, by way of example, on one single
motor body, but it is of course possible to accomodate more operating on one common
shaft, operating at suitable angles with respect to each other.
[0095] No details have been given of the systems providing ignition, lubrication, cooling,
sealing, bearing arrangements and other complementary parts, since thse can be varied
over a wide range and will not basically affect the present invention, and of course
it is also possible to vary the number of vanes and their corresponding gearing relationship,
or substitute an ignition system using electrical discharge by injection of the fuel
under high pressure etc., but all these variations do not change the basic idea of
this new system.
[0096] Although a particular preferred embodiment of the invention has been disclosed in
detail for illustrative purposes, it will be recognized that variations or modifications
of the disclosed apparatus, including the rearrangement of parts, lie within the scope
of the present invention.
1. Improvements in an internal combustion engine of the type known as a rotating engine,
which comprises a stationay cylinder provided with lateral walls having central openings
to allow for the passage of the hubs of a substantially cylindrical drum which rotates
and performs an orbital motion inside the cylinder, the drum being provided with axial
openings through which vanes pass in the radial sense, the vanes pivoting about a
common axis which is concentric with the cylinder and being a close fit at their radial
extremities with the internal wall of the cylinder, and at their axial extremities
with the lateral walls and with the drum, using joints which allow them to slide and
vary the angle they make with respect to each other, the drum being mounted on at
least one eccentric part which rotates axially out of phase with the power output
shaft which passes through the geometrical center of the cylinder and imposes an orbital
motion on it as a result of its rotation, a cylindrical pinion being furthermore present
on said drum and arranged concentrically with respect to it and located rigidly on
its hub, which pinion is caused to engage in a single plane during its circular orbit
with the inner portion of a cylindrical crown wheel provided with stationary inner
teeth which are arranged concentrically with respect to the cylinder and which impress
on the drum, due to the gearing arrangement during this orbital motion, rotation in
the inverse sense to the sense of its orbital path and makes it possible to provide
an engine equipped with three vanes, with six complete four-stroke cycles for each
turn of the rotor system or two cycles for each of the eccentric part, the improvement
wherein the drum, instead of being mounted on the eccentric part, is mounted on a
crank system provided with a mechanism which synchronizes a unit made up by two superimposed
eccentricities, the resultant effect being produced at the output shaft of the arm
of the crank on which the drum rotates, causing its geometrical center to describe
a hypocycloidal orbit having an elliptical shape which causes, for each one of its
differing working phases, its path, its volumetric displacements, its angular timing,
and its maximum and minimum volumes comprised within the same cycle, to vary.
2. Improvements according to Claim 1, wherein the crank is provided with a rigid support
which is arranged so as to house suitable bearings or sliding means on which the shaft
or arm of the crank is able to freely rotate, which are arranged in such a way that
it is out of phase with the output shaft of the crank, the distance between the two
shafts being the radius of its first eccentricity, the arm or shaft being provided
with a pinion which, using a gearing mechanism, is obliged to perform, for each revolution
of the crank, an orbital path about its geometrical axis and at the same time an absolute
revolution in the contrary sense about its own axis, the drum being mounted on this
shaft at its eccentric end using bearings and which will perform, during this same
period of time, a revolution of 120° in the same sense.
3. Improvements according to Claim 2, wherein the arm of the crank comprises a shaft
made up by a pinion, a part which is concentric with respect to the pinion and which
coincides with the bearing or sliding means of the support for the crank and a cylinder
which is displaced with respect to and parallel to the geometrical center of the pinion,
this separation or displacement being the radius of its second eccentricity, the geometrical
center of this second eccentric part being caused to perform, as a result of a mechanism,
an elliptical path the diameter or major axis of which is equal to twice the radius
of its first eccentricity and its minor diameter is equal to twice the radius of its
first eccentricity minus twice the radius of its second eccentricity.
4. Improvements according to Claims 2 and 3, wherein in order for the second eccentric
part, on which the drum rotates freely in the same sense, to describe the aforesaid
elliptical path, two systems of mechanisms are provided, in one of which the pinion
of the arm of the crank engages directly with a stationary crown wheel with an inner
toothing which is arranged concentrically with respect to the axis of the crank, or,
alternatively a non- stationary intermediate crown wheel is employed provided with
a dual toothing, one inner one which engages with the pinion and a further outer one
which engages with the inner toothing of a stationary crown wheel arranged concentrically
with respect to the axis of rotation of the crank.
5. Improvements according to Claim 4, wherein the engagement of the pinion of the
arm of the crank with the stationary crown wheel is direct, the effective diameter
of the pinion being equal to the circumference or orbit described by the geometrical
center of this pinion, and the effective diameter of the stationary crown wheel having
an inner toothing which meshes with this pinion and is twice the effective diameter
of the pinion.
6. Improvements according to Claim 4, wherein when engagement is provided via an intermediate
non- stationary crown wheel, there is no restriction on the pinion and the most suitable
diameter may be selected, but if this diameter is different from the diameter which
corresponds to its orbit, the intermediate crown wheel is caused to perform two motions,
one being a rotary motion using the bearings on the support of the pinion and the
other of which is orbital, since the geometrical center of the intermediate crown
wheel is diplaced from but parallel to the axis of rotation of the crank, this displacement
or orbital radius being equal to the effective radius of the inner toothing of the
intermediate crown wheel minus the effective radius of the inner toothing of this
intermediate crown wheel minus the effective radius of the pinion minus the radius
of eccentricity of the arm of the crank, but the effective radius of the outer toothing
of this intermediate crown wheel is equal to the effective radius of the inner toothing
of this said crown wheel multiplied by the radius of its orbital path, this product
being divided so that the result is that the magnitude of the effective radius of
the inner toothing of said crown wheel remains at a value which is twice the effective
radius of the pinion.
7. Improvements according to Claim 6, wherein the stationary crown wheel has an inner
toothing which is concentrically arranged with respect to the axis of rotation of
the crank and which has the intermediate crown wheel engaging with its inner portion
using its inner toothing, and has an effective radius equal to the sum of the effective
radius of the outer toothing of the intermediate orbital crown wheel plus its orbital
radius, in order to provide synchronisation of the rotations as set forh in Claim
2.
8. Improvements according to the above claims, wherein the crank(s) is/are mounted
concentrically on one or on both ends of the cylinder adjacent the lateral covers
which close it on both sides and are attached to the housing or stator using bearings
which allow it to rotate about its geometrical axes, the extension of which coincides
with the geometrical axis of the cylinder, the drum, in its turn, being mounted by
means of bearings on the arm(s) of the crank(s) which describe at their eccentric
ends a hypocycloidal path, as a result of which the only parts of the drum which describe
a hypocycloid are located at its geometrical center or in other words, on its axis,
since all the other points on the drum are generated by a circumference which rotates
inside a hypocycloid, this effect causing the pinion, which is located laterally with
respect to the drum and which imposes a rotation on it in the reverse sense to that
of its orbit with a ratio of three to one, must of necessity engage with a crown wheel
having an elliptical shape.
9. Improvements according to Claim 8, wherein the cylindrical pinion, the center of
which describes an elliptical hypocycloid, is rigidly fixed to the drum by means of
one or more hubs in order to provide an output through the lateral wall(s) which close
off the cylinder on both sides, the effective diameter of said pinion or pinions being
equal to six times the radius of the first eccentricity of the crank, this pinion
engaging in a single place with a stationary crown wheel having an inner toothing
which is mounted concentrically with respect to the cylinder and fixed to its housing,
the perimeter of this crown wheel being generated by a circumference which is the
effective diameter of the pinion, the center of this pinion describing an ellipse,
the major effective diameter of the said elliptical crown wheel being equal to eight
times the radius of eccentricity of the arm of the crank plus two times the radius
of eccentricity of the second eccentric part and the minor effective diameter being
equal to eight times the said radius of eccentricity of the arm of the crank minus
two times the radius of eccentricity of the second eccentric part, so that using this
relationship, the working cycle of the rotor system is achieved with correct timing
in an engine provided with three vanes.
10. Improvements according to the above claims, wherein in one or both lateral covers
which close off the cylinder, openings are provided which allow the hub or hubs of
the drum which connect the pinion to the said drum to pass through, and which also
act as a support, using bearings, so that the second eccentric part is able to rotate
about the arm of the crank, but since these arms describe an elliptical path, the
openings formed in the lateral covers must suit the path described by the said hubs
and have an opening in the shape of an ellipse, so that since these openings provide
at the position of their minor axis or diameter, a larger area on the lateral covers,
this position can be most suitably used to locate the inlet and exhaust ports, which
are cyclically opened and closed by means of the drum itself by making use of a number
of concavities which are formed laterally in the said drum, without the need to provide
mechanisms or complementary masses provided with motion, in order to achieve this.
11. Improvements according to Claim 10, wherein the concavities which are formed laterally
in the periphery of the drum may be located at any position whatsoever between two
swivel joints and on one or both sides of the drum, depending on whether the ports
are located on one or on both lateral covers which close off the cylinder, the angular
separation between the said concavities, located on the same side of the drum, being
120°, but if these concavities are located on both sides, the two concavities located
in the same chamber may be common and open up axial openings over the whole width
of the drum in the form of a channel which connects them together, the shaping of
these being able to be varied over differing radial planes, since the volume of these
openings together with that of their connecting channel are added to that of their
respective variable volume chambers which causes their compression ratio to alter.
12. Improvements according to Claims 10 and 11, wherein one or both covers which laterally
close off the cylinder on both sides are provided with four ports which are distributed
symmetrically in two groups which are at 180° with respect to each other, each one
of these groups being made up by an exhaust port which is located very close to an
inlet port, each group of ports being located in the space between the central elliptical
openings which are provided in order to allow the bosses of the drum to pass through,
i.e., in the region of its minor axis, and the minimum area which the drum describes
over its lateral planes, the drum completely covering the ports at any position on
its path except at those periods of time when the concavities coincide with the ports.
13. Improvements according to Claims 10, 11 and 12, wherein using the synchronization
and gearing ratios set forth above between the main components, when in one chamber,
a decrease in volume corresponding to the exhaust phase occurs, the concavity provided
in this chamber is superimposed during practically the whole of its path over the
exhaust port, allowing the gases resulting from the previous combustion to pass out
until the position of minimum volume is reached at which time this concavity no longer
coincides, ignoring overlap, with the exhaust port and starts to become superimposed
over the inlet port and then practically over the whole of its path until it reaches
its maximum volume at which time this said concavity ceases to coincide with both
ports, so that the chamber is hermetically sealed in order that the compression and
combustion phases are able to occur up to the point where the exhaust phase in the
said chamber starts to commence, but now using the other set of ports located at 180°
with respect to the first, in order to commence a fresh cycle.
14. Improvements according to the above claims, wherein the ignition sites or plugs
may be located in one or in both lateral covers which close off the cylinder, and
the said sites of ignition or plugs are located at a position which coincides with
the concavities when these are at a position approximately corresponding to top dead
center at the end of each intake stroke, in order to prevent, using this lateral arrangement,
direct impact of lubricant which they might receive as a result of centrifugal force.
15. Improvements according to the above claims, wherein the position of engagement
of the circular pinion of the drum with its corresponding elliptical crown wheel,
the movement of which is synchronized with the position of engagement between the
two eccentricities of the crank, provides the engine with a particular behavior for
each relative position between these parts so that by only changing the position of
engagement between the eccentricities of the crank, the phasing of the existing synchronization
is changed and the behavior of the engine will change substantially, and among other
things, the durations and angles of rotation will change, and it is possible for all
this to be different for each phase within the same cycle and it is further possible
to reduce the volume of the chambers of minimum volume formed in order to obtain high
compression ratios.
16. Improvements according to Claims 14 and 15, wherein since it is possible to obtain
a high compression ratio making use of the synchronization present between the elliptical
gearing of the drum in conjunction with the relationship between the eccentric parts
of the crank, it is possible to eliminate firing caused by electric discharge and
to substitute it by one or two injection nozzles per chamber which are located in
the lateral covers of the cylinder or in the cylinder itself, which are arranged at
suitable angles so that injection of the fuel coincides with the concavities when
the chambers of variable volume are at top dead center at the end of a compression
phase, these concavities, in addition to providing the intermediate function of providing
induction and expulsion of gases for the-cylinder, also take on the role of combustion
chambers, since when the drum is at top dead center at the end of the compression
phase, the corresponding concavity provides practically the whole of the combustion
chamber, but since, for each turn of the crankshaft, one injection is produced in
each chamber which are located so as to provide a double set, the operation of the
injectors is changed by reducing by half the rotation of the shaft of the injector
system.
17. Improvements according to Claim 15, wherein the synchronization present between
the pinion of the drum and its elliptical crown wheel as a function of the relative
setting of the two eccentricities of the crank, cause curves to be described which
differ for each point of the drum and, consequently, differing paths for the swivel
joints and the concavities, making it possible for these paths to be different and
asymmetrical for each one of the working phases, which are integrated within the same
cycle, so that the areas of opening of the ports, which may be different for the intake
and the exhaust port, depend on the above said synchronization and on the relative
position of the concavities on the drum, plus the dwell-times allowing for overlap
and extension of the port opening periods in order to take advantage of the inertia
of the gases.
18. Improvements according to Claim 15, wherein the maximum perimeter constituting
the outer surface of the drum between two swivel joints is determined, in order to
achieve at a precise point in time a minimum volume for the chamber, without taking
the concavities nor complementary spaces into account, by the fact that each point
or axial line on the periphery of the drum is subject during its path, using this
system of double eccentricity, to only two positions where it comes most close to
the internal wall of the cylinder, so that by compounding this series of points or
lines of closest approach during the successive chain of movements, the maximum perimeter
of the drum is defined, but this shape, as the constants are unequal, depends practically
on the relative setting between the two eccentricities on the crank, which are synchronized
with the gearing relationship existing between the elliptical crown wheel and the
pinion of the drum.
19. Improvements according to Claims 8, 9 and 15, wherein as the geometrical center
of the drum is, as claimed above, caused to describe an elliptical path, the said
drum, in its turn, causes vanes to rotate about a free axle which is coaxially arranged
with respect to the cylinder and to the shaft of the crank, using swivel joints which
are constituted by cylindrical segments having their plane portion fitted to the vanes
and their cylindrical portion fitted to openings having a concave-cylindrical shape
provided in the drum and which cause the saide vanes to accelerate and decelerate,
the magnitude, time, angle and performance curves of this depending to a large extent
on the above said synchronization according to Claim 17, it being possible for these
accelerations and decelerations to differ and be asymmetric for each phase of a particular
cycle.
20. In a rotary-piston internal combustion engine having a housing provided with an
inner cylindrical wall defined about a housing axis and defining therein a substantially
cylindrical piston-confining chamber, a piston positioned within said chamber and
supported for rotation relative to said housing, said piston including a shell-like
drum and a plurality of vanes which are angularly spaced about said housing axis and
project radially outwardly therefrom through the periphery of said drum and have the
radially outer ends thereof disposed in rotatable slidable engagement with the inner
wall of said housing, the piston also including slidable swivel means coacting between
the vanes and the drum for permitting the drum to be radially slidably displaced relative
to the vanes so that the drum can move eccentrically within the chamber relative to
said housing axis, a crankshaft rotatably supported relative to said housing in coaxial
alignment with said housing axis, and a crank mechanism connected between said crankshaft
and said drum for controlling the rotational path of movement of the drum within the
chamber, the improvement wherein the crank mechanism comprises: a first crank fixed
to said crankshaft for rotation therewith, said first crank defining a first eccentric
axis which is substantially parallel to and radially spaced from the rotational axis
of said crankshafts; a second crank rotatably supported on said first crank for rotation
relative thereto about said first eccentric axis, said second crank defining thereon
a second eccentric axis which is parallel to and radially spaced from said first eccentric
axis; said piston drum being rotatably supported on said second crank for rotation
relative thereto about said second eccentric axis; and gear means reacting between
said second crank and said stationary housing for causing rotation of said second
crank relative to said first crank in response to rotation of said crankshaft so that
said drum is moved in a hypocycloidal path within said chamber.
21. An engine according to Claim 20, wherein the gear means includes a pinion fixedly
secured to said second crank in coaxial alignment with said first eccentric axis,
and a ring gear fixed to said housing in coaxial alignment with said housing axis
and disposed in direct meshing engagement with said pinion.
22. An engine according to Claim 21, wherein the pinion has a diameter equal to twice
the radial spacing between said crankshaft axis and said first eccentric axis, and
said ring gear having a diameter equal to twice the effective diameter of said pinion.
23. An engine according to Claim 20, including side plates fixedly secured to the
opposite sides of the housing for closing the sides of said chamber to thereby confine
the piston therein, said side plate having a central elongated passage formed therein,
said drum having an integral coaxial hub projecting outwardly through said passage
and being rotatably supportingly engaged with said second crank.
24. An engine according to Claim 23, wherein the piston is provided with only three
vanes substantially uniformly spaced therearound, a pair of circumferentially adjacent
inlet and exhaust ports communicating with said chamber at one location, and a further
pair of circumferentially adjacent inlet and exhaust ports communicating with said
chamber at a second location which is substantially diametrically opposite said first
location, said ports being formed in at least one of the side plates which close the
sides of said of said chamber and spaced radially inwardly a substantial distance
from said inner cylindrical wall, said drum being divided by said vanes into three
substantially identical arcuate sectors, each of said sectors having a flow-control
concavity projecting radially inwardly thereof from the outer periphery of the sector,
the sectors of said drum normally closing said intake and exhaust ports, with these
ports being individually opened during rotation of the drum for communication with
the sub-chamber defined between an adjacent pair of vanes due to a partial uncovering
of the respective port by the respective concavity.
25. An engine according to Claim 20, including further gear means reacting between
said piston and said housing for causing relative rotation therebetween, said further
gear means including a pinion fixedly secured to and coaxially aligned with said drum
and disposed in meshing engagement with a larger ring gear which is fixedly secured
to said housing, said ring gear having the geometric center thereof coaxially aligned
with the housing axis, said ring gear being elliptical.
26. An engine according to Claim 20, wherein said piston is provided with only three
said vanes spaced approximately uniformly therearound and dividing said drum into
three arcuate sectors, the external periphery of said drum being noncylindrical, and
the radial dimension from the axis of said drum to the peripheral midpoint of the
sector being less than the radial dimension to the periphery of the sectors in the
vicinity of the vanes, whereby the periphery of each sector has a configuration which
closely approximates the cylindrical configuration of said inner cylindrical wall.