| (19) |
 |
|
(11) |
EP 0 029 044 B1 |
| (12) |
EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
|
27.10.1982 Bulletin 1982/43 |
| (22) |
Date of filing: 30.05.1980 |
|
| (86) |
International application number: |
|
PCT/NO8000/018 |
| (87) |
International publication number: |
|
WO 8002/708 (11.12.1980 Gazette 1980/28) |
|
| (54) |
A method of carrying out slip form casting of concrete structures under water and
apparatus for carrying out the method
Verfahren zum Unterwasser-Betonieren unter Verwendung einer Gleitschalung und Gerät
zur Durchführung des Verfahrens
Procédé permettant la coulée sous-marine de structures en béton à l'aide d'un coffrage
glissant et dispositif pour la mise en oeuvre du procédé
|
| (84) |
Designated Contracting States: |
|
AT CH DE FR GB LI LU NL SE |
| (30) |
Priority: |
30.05.1979 NO 791798
|
| (43) |
Date of publication of application: |
|
27.05.1981 Bulletin 1981/21 |
| (71) |
Applicant: INGENIOR F. SELMER A/S |
|
Etterstad
Oslo 6 (NO) |
|
| (72) |
Inventor: |
|
- OPEDAL, Torlak
N-1347 Hosle (NO)
|
| (74) |
Representative: Jackson, Peter Arthur et al |
|
GILL JENNINGS & EVERY
Broadgate House
7 Eldon Street London EC2M 7LH London EC2M 7LH (GB) |
|
| |
|
| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates to a method and apparatus for performing underwater
casting of concrete structures.
[0002] Underwater casting of concrete structures, such as foundations for piers, bridges,
etc. conventionally is carried out with stationary shuttering which is fixed to the
sea bottom or to a ready-made portion of the structure. Initially is usually cast
a foundation bed on the sea bottom, subsequent to a suitable levelling thereof, whereafter
the shuttering is mounted onto the foundation bed. In this fashion is carried out
underwater casting of solid foundations such as columns and the like, with a shuttering
which is exposed to external concrete pressure only, as well as wall structures and
the like, whereby the shuttering must be formed for sustaining bilateral concrete
pressures. Required reinforcement of the concrete structures must usually take place,
at least partly, with the help of diving operators. Poured concrete is usually brought
down to the working location by means of so-called casting tubes conveying the poured
concrete from a suitable source in position above water down into the shuttering.
Particularly in connection with the casting of structures requiring bilateral concrete
pressures on the shuttering, the reinforcement work is costly and cumbersome because
the reinforcing elements, such as steel rods or mats, must be positioned downwards
between cross-bracing elements which are interconnecting the shuttering elements.
Frequently it is difficult to avoid that the reinforcing elements subsequent to positioning
are displaced, for instance onto the shuttering boards, so that the reinforcing elements
are subseqently exposed to seawater resulting in heavy corrosion. It would therefore
be of great importance if a better and more dependable method for reinforcing such
underwater concrete works could be developed.
[0003] The principal object of the present invention is to provide a more effective method
for carrying out casting of concrete structures below water.
[0004] A further object for the invention is to provide better means and apparatus for carrying
out various types of underwater concrete work.
[0005] A particular object of the invention is to provide a method and apparatus which can
make it easier and with less danger for the workers to carry out reinforcing of underwater
concrete works.
[0006] When forming concrete structures ashore it is today conventional to utilize the slip
forming principle i.e. utilizing a slip form unit with a limited length or height
which is moved continously in the casting direction parallel with the pouring and
hardening of the supplied concrete. The slip forming equipment is usually moved as
a unit which is supported and raised on so-called climbing steel elements which are
located and in some cases embedded in the concrete structure. The climbing steel elements
may consist of reinforcement steel rods or rods which are embedded in the concrete,
or alternatively rods which are positioned loosely in piping which is embedded in
the concrete. The reinforcing of concrete structures in connection with slip forming
may be comparatively cumbersome, particularly if the work concerns slip form with
bilateral concrete pressure, that is concrete walls or the like, since then one will
have a number of cross-bracers above the casting between the slip form walls on either
side. These cross-bracers interconnect and position the slip form boards, while they
simultaneously serve as supporting elements for jack-up means which stand in engagement
with the steel elements positioned in the concrete work. The reinforcing must then,
under the concrete pouring, be positioned one after the other down into the concrete
as poured between and below the superimposed cross-bracers. Vertically extending reinforcing
is comparatively simple while horizontally extending reinforcement and the positioning
of mats may be difficult and interconnection of the reinforcement elements must frequently
be carried out in situ.
[0007] Underwater casting of concrete by means of slip forming is, as far as is known, not
hitherto carried out, at least not in full normal scale. This may be due to several
reasons. Firstly, the development of underwater slip forming equipment requires the
existence of equipment which is operable under water. Secondly, the reinforcement
of underwater concrete works in connection with slip forming may of course be very
difficult. The reinforcing of underwater concrete works must be mentioned usually
be carried out by divers which in itself is expensive and dangerous, particularly
due to very poor sight in the water due to water contamination in the vicinity of
the working site.
[0008] The casting of concrete structures under water is proposed in British patent specification
No. 1,315,210. In this specification is shown a type of slip forming equipment with
bilateral concrete pressure for the casting of hollow columns and which equipment
is supported by a surface vessel by means of cables or the like. The lifting of the
slip forming shall take place by means of special buoyancy tanks which are mounted
between the shuttering walls and which provide suitable buoyancy force by supplying
a controlled quantity of compressed air. As far as the applicants know, the method
in accordance with this patent specification has hitherto not been carried out. The
method apparently has several substantial shortcomings. Firstly, it is clear that
the slip forming equipment may be subjected to incidental vertical movement in correspondence
with the vertical movements of the floating vessel. Furthermore, it seems difficult
to ensure that the slip forming equipment is given sufficiently secure and stable
rising movements by means of the buoyancy equipment shown.
[0009] In accordance with the present invention a method carrying out slip form casting
of concrete structures, under water at a casting site on the sea bottom, wherein a
unitary slip form unit surrounding the object to be cast is moved upwards in correspondence
with the casting and the hardening velocity of the concrete mass while additional
concrete is supplied from an above water supply through supply tubes or the like is
characterized by the steps of initially suspending the slip form unit by means of
a number of mutually spaced suspension stays each of which is connected to a support-
and hoisting system positioned above water level above the casting site and thereafter
lowering the slip form unit to the casting site, whereafter the slip form unit is
hoisted upwards by means of the stays in correspondence with the supply of poured
concrete and the hardening of same, which concrete is supplied continuously and at
the same time as the slip form unit is raised, the slip form unit being directionally
controlled and if necessary adjusted as to angular position during the casting by
individual, coordinated adjustment of each of the suspension stays.
[0010] Apparatus for carrying out such a method comprises a slip form unit, characterized
in that the slip form unit is suspended from a number of individually adjustable and
hoistable stays in the form of cables, pipe sections or the like, and which are connected
to support- and hoisting systems positioned on an above water support construction,
which support construction is immovably positioned in an above water position directly
above the casting site.
[0011] The slip form unit may be supported by an overhanging rigid horizontally extending
structure which again is suspended in at least three vertical hangers or stays which
each are connected to a separate power jack or the like. Thereby the exact position
of the slip form unit will be, at any time, subject to full control, because in a
lateral direction the slip form unit will be kept immovable by means of the below
positioned hardened concrete still in contact with the slip form and vertically, the
slip form unit may not only be raised, but may be guided and directionally controlled
by carrying out individual adjustment of one or more of the hangers by means of the
raising jacks.
[0012] This method makes it possible to carry out a far more effective underwater casting
of concrete structures. Furthermore, it will make it far more simple to carry out
reinforcement of the concrete works, because the slip form unit may, in an upward
direction, remain more or less open without obstructions, disregarding some very few
horizontally extending elements which, however, may be positioned well above the casting
or pouring site, and in some cases horizontally extending supporting elements may
be entirely avoided.
[0013] The support structure in a position above the sea surface for supporting the slip
form equipment may be of various types depending upon the kind of work involved, the
sea depth, etc. The support structure may thus consist of a working platform of the
jack-up type with legs, a centilevered structure mounted onto an existing foundation,
or possibly also to a floating vessel, then preferably a vessel of semi-submersible
type.
[0014] Examples of apparatus in accordance with the present invention will now be described
with reference to the accompanying drawings, wherein:-
Figures 1 and 2 are a schematic plan view and elevational view, respectively, showing
a construction for carrying out the method according to the present invention, and
Figure 2 showing the construction with the equipment in position for initiating the
casting work;
Figures 2a to 2e are simplified detail views illustrating the various steps in the
procedure to carry out the casting work;
Figures 3a to 3c are detail views, similar to Figures 2a to 2e, illustrating a method
for protecting freshly poured concrete against erosion;
Figures 4 and 5 show a schematic view and elevational view, respectively, of another
example of a slip form unit; and,
Figure 6 is an elevational view of a further example of the supporting construction
including a cantilevered support from an existing foundation.
[0015] The casting scaffolding or frame comprises a horizontal support or platform with
a frame 2, in the shown embodiment comprising two side by side parallel hollow beams
4, 6, made as buoyancy elements. These beams are mutually connected with transverse
hollow beams 8, 10. This platform structure is provided with four jackable supporting
legs 12, 14, 16, 18, enabling same to be moved vertically down for support on the
sea bottom for subsequent lifting of the platform structure to a position above the
water surface directly above the working site. On the platform is installed the casting
equipment, and the equipment for supporting and raising a slip form unit 20 which
in the shown embodiment consists of a square slip form frame 19 for singular or one-sided,
internal concrete pressure (solid column) and which on the inside is furnished with
slip form boards 25, which are positioned with a downward outward slip to facilitate
the raising of the form work and prevent damage to the concrete surface.
[0016] The slip form unit 20 is suspended on a rigid truss frame 22 which in the shown embodiment
consists of two pairs of mutually crossing steel beam sections 23a and 23b, respectively.
This design is aimed at obtaining large span widths between the sections 23 in the
frame and plenty of height below the frame, that is the height h down to the casting
site in order to facilitate the equipment for easy positioning of necessary reinforcements
in the concrete, such as steel rods or steel mats. The entire slip from unit 20 is,
at anchoring points 24, suspended in the number of vertical stays, in the shown embodiment
comprising four pipe strings 27a-d, each preferably consisting of inter- threaded
sections. On the platform 2 these suspension stays are firmly engaged by so-called
climbing jacks 30a-d (hydraulic/pneu- matic/electrical) which are operationally connected
to a not shown control system, such that the stays can be raised at equal or/and different
speeds in order to allow for individual adjustment in one or more of the stay suspension.
[0017] On the platform 2 is further installed a complete casting gear 36. This gear comprises
a crane boom 38 with a travelling winch crane 40 to carry a concrete container 42
for delivery of ready-made poured concrete to a number of hoppers 44a, b, c, d, e,
f, which are suspended in trolleys 45 from a transverse beam 47. Each of the hoppers
carries a downwardly pointing so-called casting tube or hose 46a-f, respectively,
which lead directly down to the casting site in the slip form unit 20.
[0018] The above described aggregate or plant composes the main elements in an embodiment
for an apparatus in order to carry out a method in accordance with the invention.
The technical equipment involved can thus be conventional and should not be necessary
to describe in detail. Thus, on the working platform 2 can be arranged a mixing plant
for making ready-made poured concrete. Furthermore, the casting tubes or hoses 46a-f
are suitably supplied in detachable sections in order to adjust the length of these
tubes to the need at any stage of the casting operation.
[0019] Figure 2 illustrates the entire aggregate in working position in order to initiate
the casting job utilizing a method in accordance with the invention. The platform
etc. is in advance floated out to the working site. Under the floating operation the
slip form unit 20 is raised up to a position between the hollow beams 8 and 10. Furthermore,
the casting tubes 46 are obviously raised up. On the working site the jack-up legs
12, 14, 16, 18, are by means of the jack system moved down to resting locations 31,
31 on the sea bottom circumferentially around the casting site, and the platform 2
has been raised up to the above water position as shown. Of other preparatory works
can be mentioned that the sea bottom on the casting site is usually prepared, for
instance levelled, and if necessary, a special bottom foundation of concrete is made,
in such case preferably including a number of free-standing upwardly pointing reinforcing
steel rods, firmly embedded into the bottom concrete foundation. Thereafter the slip
form unit has been sunk down onto the casting site. During this operation further
sections of suspension stays are supplied as necessary. The slip form unit is in this
fashion sunk down and positioned on the casting site. Simultaneously or subsequently
the required number of casting tubes are sunk down and positioned as shown. The casting
tubes can consist of rigid tubing or in part or wholly of flexible hosing, for instance
reinforced plastic hosing.
[0020] The carrying out of the casting work shall now be described with reference to the
detail views, Figures 2a-e, illustrating various stages during the casting operation.
The slip form boards 25 are initially resting on the sea bottom or on the foundation
50 and may be firmly positioned utilizing upstanding reinforcing rods 52. This initial
position is shown in Figure 2 (and 3a). The casting tubes 46a-f are filled with poured
concrete from the hoppers on the platform deck 2. The poured concrete will, due to
its gravity, fill out the tubing and initially flow out of the bottom openings of
the tubes and will thereby soon fill up the surrounding slip form unit space until
the pressure around the tubing openings equalizes the present static pressure in the
tubings, cf. Figure 2b. The casting tubes may, if desired, in the bottom section be
provided with remotely controlled check valves 33, among other things to prevent incidental,
uncontrolled flow-out of poured concrete. Figure 3c illustrates a second stage during
the casting procedure. At this stage the casting tubes 46 have been lifted up to a
certain level corresponding approximately to half of the height of the form boards
25. The poured concrete in the casting tubes will in this position again flow out
until the described automatic or internal locking takes place due to the pressure
equalization. Reinforcing of the casting preferably takes place at intervals or rests
in the supply of concrete. A supply of reinforcing rods or the like can be placed
in a rack 53 mounted on the supporting beams 23, and these may also serve as working
platform for divers during the work for positioning reinforcement 54 in the concrete
as poured. When the concrete as poured has solidified or hardened to a sufficient
degree one can initiate the raising of the slip form unit via the suspension stays
by means of the jacks 30 positioned on the platform 2.
[0021] Partly to prevent leakages of poured concrete below the bottom edge of the slip form
boards, and partly to protect the progressively exposed side surface of the cast concrete
work, there is along the bottom edge of the slip form boards positioned downwardly
pointing skirt means 55. As such protecting skirt means may be used boards made of
wood or steel and they consist preferably of flexible material such as plastic sheeting
or the like and the skirts are positioned as downwardly pointing extensions of the
form plate boards. The required height of such skirt means will depend upon several
factors, such as the hardening speed of the concrete, the flow conditions in the water,
etc. In Figures 3a-c is illustrated an embodiment for a such skirt means 55 wherein
is used flexible curtains of plastic sheeting provided in the shape of one or more
rolls 56. The top edge of this sheeting is attached to the bottom edge of the form
boards 25. In correspondence with the raising of the slip form the curtain will roll
off from the roll and position itself along the outside of the concrete as cast as
is illustrated in Figures 3b and 3c. When the entire skirt or curtain has been rolled
out one may at the lower edge of the curtain position a circumferentially running
clamping frame or yoke or the like, such as indicated at the reference number 58.
[0022] Continued casting of the shown solid column may now take place more or less continously,
since the slip form unit is raised in correspondence with the actual solidifying speed
or hardening of the concrete as poured, simultaneously as poured concrete more or
less continously is supplied to the slip form through the casting tubes 46.
[0023] It is important to be able to supply poured concrete, and to raise the casting tubes
as quickly as possible and also continously in order to avoid the danger of the casting
pipes being more or less permanently embedded into the concrete as poured in the slip
form. The same counts for the slip form unit, even though the slip form boards are
positioned with a slip. Interruptions in the raising thereof may result in that the
slip form boards adhere to the concrete mass and have in result a possibility of damage
to the equipment and the casting work and other problems. In this method one may however
utilize relatively large or high slip form boards normally without any risk of the
boards adhering to the solidifying concrete surface. With regard to the skirt or curtains
55, these are suitably given substantially the same height as the slip form boards.
Otherwise, the vertical dimension of the slip form boards and the skirt will depend
upon the dimensions of the casting work in question and other conditions.
[0024] It will be understood that this method can be carried out with various types of slip
form unit and various types of casting equipment, etc.
[0025] Figures 4 and 5 show a plan view and an elevation, respectively, illustrating schematically
a slip form unit for carrying out bilateral concrete casting. The slip form unit comprises
an internal and an external support structure 60, 62 to which is attached the slip
form boards in the same fashion as shown in Figures 1 and 2. The slip form unit is
here suspended on two horizontal support means 64 and 66, which are suitably further
suspended by four vertical stays 68 in anchoring points 70. Also in this embodiment
it will likewise be suitable to utilize a protection skirt or curtain (not shown)
on the outside of the casting, but not on the inside. A suitable number of casting
tubes 72, 72, are directed down between the slip form walls. A slip form unit with
bilateral concrete pressure as shown can without particular difficulty be designed
such that it has full opening in direction upwards, disregarding the shown port beams,
and the positioning of reinforcements in the casting during the pouring of the concrete
will fall relatively simple.
[0026] Figure 6 shows an elevational view of an alternative set-up for carrying out the
method, wherein the slip form unit and the lifting jacks 82 which otherwise can be
similar to the equipment shown in Figures 1 and 2, are supported on a cantilever support
84 with a support foundation 86 which is anchored to an existing rigid foundation
structure 88. The casting method otherwise will be identical to the one already described.
When the casting work is completed up to height on level with the shown existing rigid
foundation 88, the new foundation column or object can serve as foundation for a next
casting work, etc.
1. A method for carrying out slip form casting of concrete structures under water
at a casting site on the sea bottom, wherein a unitary slip form unit (20) surrounding
the object to be cast is moved upwards in correspondence with the casting and the
hardening velocity of the concrete mass while additional concrete is supplied from
an above water supply through supply tubes (46) or the like, characterized by the
steps of initially suspending the slip form unit (20) by means of a number of mutually
spaced suspension stays (27) each of which is connected to a support- and hoisting
system (30) positioned above water level above the casting site and thereafter lowering
the slip form unit (20) to the casting site, whereafter the slip form unit is hoisted
upwards by means of the stays in correspondence with the supply of poured concrete
and the hardening of same, which concrete is supplied continously and at the same
time as the slip form unit is raised, the slip form unit being directionally controlled
and if necessary adjusted as to angular position during the casting by individual,
coordinated adjustment of each of the suspension stays.
2. An apparatus for carrying out the method in accordance with claim 1, the apparatus
comprising a slip form unit (20), characterized in that the slip form unit (20) is
suspended from a number of individually adjustable and hoistable stays (27) in the
form of cables, pipe sections or the like, and which are connected to support-and
hoisting systems (30) positioned on an above water support construction (2), which
support construction (2) is laterally immovably positioned in an above water position
directly above the casting site.
3. An apparatus in accordance with claim 2, characterized in that the slip form unit
(20) comprises a frame (19) rigidly mounted on a horizontally extending support frame
(22).
4. An apparatus in accordance with claim 2 or claim 3, characterized in that the support
construction (2) in the above water position comprises a working platform including
buoyant bodies (4, 6, 8, 10) in the shape of hollow box beams or the like, and a number
of vertical, elevationally adjustable support legs (12, 14, 16, 18) arranged to be
positioned on the sea bottom in locations surrounding the casting site, the box beams
having a total buoyancy such that the entire suport construction (2) including all
casting equipment can float with a free- board and with the support legs in a partly
jacked up position.
5. An apparatus in accordance with claim 4, characterized in that the working platform
is provided with an open are in a centre portion thereof, the dimensions of which
are adapted for reception of the slip form unit (20) in a hoisted up position.
6. An apparatus in accordance with claim 5, characterized in that above the open area
in the working platform is arranged an overhead transverse support structure (36,
47) for supporting the hoisting system (30) for the hoisting stays (27), and the equipment
for supply of concrete mass, which equipment includes concrete hoppers (44), and connected
to these hoppers downwardly directed hoses or tubes (46) leading down to the casting
site.
7. An apparatus in accordance with any of claims 2 to 6, characterized in that the
support structure comprises a centilevered structure including an inside part (86)
adapted to be supported by an existing foundation (88), and an outside cantilevered
part (84) adapted to be positioned directly above the casting site and to serve as
a support for the hoisting equipment for the slip form unit (20) and the means for
supply of concrete mass (44) and the supply tubes (46) for concrete mass to be supplied
to the casting site.
8. An apparatus in accordance with any of claims 2 to 7, characterized in that along
the bottom edges of slip form boards (25) of the slip form unit (20) are arranged
downwardly pointing sheets or curtains (55, 56) adapted to slide along the concrete
surface for protection of same against washing and erosion.
9. An apparatus in accordance with claim 8, characterized in that the curtains (55,
56) comprise flexible cloth such as plastic sheeting.
10. An apparatus in accordance with claim 9, characterized in that the curtains, when
the casting is to be initiated, are in part roll form at the bottom edge of the slip
form boards (25), the upper edges of the curtains being attached to the boards (25),
the curtains being arranged to unroll in correspondence with the raising of the slip
form unit (20) and to remain in contact with the concrete surface.
11. An apparatus in accordance with claim 9 or claim 10, characterized in that on
the outer surface of the curtains is attached a horizontally extending frame or yoke
(58) for keeping the curtains in position against the concrete surface.
12. An apparatus in accordance with any of claims 2 to 11, characterized in that slip
form boards (25) of the slip form unit (20) are mounted to vertical supports (19,
60, 62) the upper ends of which are rigidly connected to a horizontally extending
support structure (22, 64); and in that the vertical supports have such vertical dimensions
that, in use, good access and height (h) for the operators is provided above the slip
form unit in order to facilitate positioning of reinforcements in the concrete mass
as poured.
13. An apparatus in accordance with claim 12, characterized in that the horizontal
support structure (22, 64) is adapted to be utilized as a working platform in the
under-water position, at least for placing reinforcements in the casting and as a
storage site (53) for reinforcing elements.
1. Procédé de coulée de structures en béton en coffrage glissant sous l'eau, à un
emplacement de coulée qui se trouve au fond de la mer, selon lequel un coffrage glissant
en une seule pièce (20) entourant l'objet à couler est déplacé vers le haut en fonction
de la coulée et de la vitesse de durcissement de la masse de béton alors qu'une quantité
supplémentaire de béton est transmise d'une réserve placée au-dessus de l'eau par
l'intermédiaire de tubes d'alimentation (46) ou analogues, caractérisé en ce qu'il
comprend la suspension initiale du coffrage glissant (20) à un certain nombre d'organes
allongés et distants (27) de suspension raccordés chacun à un système de support et
de levage (30) placé du niveau de l'eau, au-dessus de l'emplacement de coulée, puis
l'abaissement du coffrage glissant (20) à l'emplacement de coulée, le coffrage glissant
étant ensuite soulevé à l'aide des organes allongés d'une manière qui correspond à
la transmission de béton coulé et à son durcissement, ce béton étant transmis de façon
continue et, simultanément au soulévement du coffrage glissant, ce dernier est réglé
directionnellement et le cas échéant la position angulaire est réglée pendant la coulée
par réglage individuel et coordonné de chacun des organes allongés de suspension.
2. Appareil destiné à la mise en oeuvre du procédé selon la revendication 1, l'appareil
comprenant un coffrage glissant (20), caractérisé en ce que le coffrage glissant (20)
est suspendu à un certain nombre d'organes allongés (27) réglables et levables individuellement
sous forme de câbles, de tronçons de tuyauterie ou analogues, et qui sont raccordés
à des systèmes de support et de levage (30) placés sur une construction de support
(2) disposée au-dessus de l'eau, la construction de support (2) étant disposée au-dessus
de l'eau directement au-dessus de l'emplacement de coulée, sans pouvoir se déplacer
latéralement.
3. Appareil selon la revendication 2, caractérisé en ce que le coffrage glissant (20)
comporte un bâti (19) monté rigidement sur un bâti horizontal (22) de support.
4. Appareil selon l'une des revendications 2 et 3, caractérisé en ce que la construction
de support (2) disposée au-dessus de l'eau comporte une plateforme de travail comprenant
des corps flottants (4, 6, 8, 10) sous forme de poutres rectangulaires creuses ou
analogues, et un certain nombre de pieds verticaux de support (12, 14, 16, 18) réglables
en hauteur, destinés à être disposés sur le fond de la mer à des emplacements entourant
l'emplacement de coulée, les poutres ayant une flottabilité totale telle que l'ensemble
de la construction de support (2), y compris tout l'équipement de coulée, peut flotter
avec un franc-bord et avec les pieds de support en position partiellement soulevée.
5. Appareil selon la revendication 4, caractérisé en ce que la plateforme de travail
comporte une zone ouverte dans une partie centrale, les dimensions de cette zone étant
adaptées au passage du coffrage glissant (20) dans sa position haute.
6. Appareil selon la revendication 5, caractérisé en ce que, au-dessus de la zone
ouverte de la plateforme de travail, une structure transversale suspendue de support
(36, 47) est destinée à supporter le système de levage (30) des organes allongés (27),
et l'appareillage de transmission d'une masse de béton, cet appareillage comprenant
des trémies à béton (44) et des tubes ou tuyauteries souples dirigés vers le bas (46)
raccordés aux trémies et descendant vers l'emplacement de coulée.
7. Appareil selon l'une quelconque des revendications 2 à 6, caractérisé en ce que
la structure de support comporte une structure en porte-à-faux comprenant une partie
interne (86) destinée à être supportée par une fondation existante (88) et une partie
externe en porte-à-faux (84) destiné à être placée directement au-dessus de l'emplacement
de coulée et à constituer un support pour l'appareillage de levage du coffrage glissant
(20), du dispositif d'alimentation de la masse de béton (44) et des tubes d'alimentation
(46) de la masse de béton qui doit être transmise à l'emplacement de coulée.
8. Appareil selon l'une quelconque des revendications 2 à 7, caractérisé en ce que
des feuilles ou rideaux (55, 56) dirigés vers le bas et destinés à glisser le long
de la surface du béton afin que celle-ci soit protégée contre le lavage et l'érosion
sont placés le long des bords inférieurs des panneaux (25) du coffrage glissant (20).
9. Appareil selon la revendication 8, caractérisé en ce que les rideaux (55, 56) sont
formés d'une étoffe souple, par exemple une feuille de matière plastique.
10. Appareil selon la revendication 9, caractérisé en ce que les rideaux, lorsque
la coulée doit être commencée, sont en partie sous forme de rouleaux placés aux bords
inférieurs des panneaux (25) du coffrage glissant, les bords supérieurs des rideaux
étant fixés aux panneaux (25), les rideaux étant destinés à se dérouler d'une manière
correspondant au soulèvement du coffrage glissant (20) et à rester au contact de la
surface du béton.
11. Appareil selon l'une des revendications 9 et 10, caractérisé en ce qu'un cadre
ou étrier horizontal (58) destiné à maintenir les rideaux en position contre la surface
du béton est disposé sur la face externe des rideaux.
12. Appareil selon l'une quelconque des revendications 2 à 11, caractérisé en ce que
les panneaux (25) du coffrage glissant (20) sont montés sur des supports verticaux
(19, 60, 62) dont les extrémités supérieures sont raccordées rigidement à une structure
horizontale de support (22, 64), et en ce que les supports verticaux ont des dimensions
verticales telles que, lors du fonctionnement, des opérateurs ont un bon accès, notamment
en hauteur, au-dessus du coffrage glissant afin que la mise en place d'armatures dans
la masse de béton coulé soit facilitée.
13. Appareil selon la revendication 12, caractérisé en ce que la structure horizontale
de support (22, 64) est destinée à être utilisée comme plateforme de travail en position
sous- marine, au moins pour la mise en place d'armatures dans l'ouvrage coulé et comme
emplacement de stockage (53) d'éléments d'armature.
1. Verfahren zur Durchführung des Gleitformgießens von Betonstrukturen unter Wasser
an einer Gießstätte am Meeresboden, bei welchem eine einheitliche Gleitformeinheit
(20), welche de zu gießenden Gegenstand umgibt, entsprechend dem Gießen und der Härtegeschwindigkeit
der Betonmasse nach oben bewegt wird, während zusätzlicher Beton von einem oberhalb
der Wasserfläche gelegenen Vorrat durch Zuführrohre (46) od.dgl. zugeführt wird, gekennzeichnet
durch dei Schritte, daß zunächst die Gleitformeinheit (20) mittels einer Anzahl .von
mit gegenseitigem Abstand angeordneten Hängeträgern (27) aufgehängt wird, von denen
jeder mit einem oberhalb des Wasserspiegels über der Gießstätte angeordneten Trag-
und Hebesystem (30) verbunden ist, und danach die Gleitformeinheit (20) zur Gießstätte
abgesenkt wird, worauf die Gleitformeinheit mittels der Hängeträger entsprechend der
Zufuhr von Gießbeton und dem Aushärten desselben hochgezogen wird, wobei der Beton
kontinuierlich und zugleich mit dem Hochziehen der Gleitformeinheit zugeführt wird,
und wobei die Gleitformeinheit richtungsmäßig gesteuert und, falls erforderlich, während
des Gießens hinsichtlich der Winkellage durch individuelle, koordinierte Einstellung
jedes der Hängeträger eingestellt wird.
2. Vorrichtung zur Durchführung des Verfahrens nach Anspruch 1, mit einer Gleitformeinheit
(20), dadurch gekennzeichnet, daß die Gleitformeinheit (20) an einer Anzahl von individuell
einstellbaren und hochziehbaren Trägern (27) in Form von Kabeln, Rohrabschnitten od.dgl.
hängt, die mit Trag- und Hebesystemen (30) verbunden sind, welche auf einer Überwasser-Tragkonstruktion
(2) angeordnet sind, welche Tragkonstruktion (2) in einer Überwasser-position direkt
oberhalb der Gießstätte in Seitenrichtung unbeweglich positioniert ist.
3. Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß die Gleitformeinheit (20)
einen Rahmen (19) aufweist, der auf einem sich horizontal erstreckenden Tragrahmen
(22) starr montiert ist.
4. Vorrichtung nach Anspruch 2 oder 3, dadurch gekennzeichnet, daß die Tragkonstruktion
(2) in der Überwasserposition eine Arbeitsplattform aufweist, die Schwimmkörper (4,
6, 8, 10) in Form von hohlkastenartigen Trägern od.dgl. eineschließt, und eine Anzahl
von vertikalen, in der Höhe einstellbaren Stützbeinen (12, 14, 16, 18), welche am
Meeresboden an die Gießstätte umgebenden Stellen positionierbar sind, wobei die kastenartigen
Träger eine solche Gesamptschwimmfähigkeit haben, daß die gesamte Tragkonstruktion
(2) einschließlich der gesampten Gießausrüstung mit einem Freibord und mit den Stützbeinen
in teilweise angehobener Stellung derselben schwimmen kann.
5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, daß die Arbeitsplattform in
einem zentralen Teil derselben mit einer offenen Fläche versehen ist, deren Dimensionen
zur Aufnahme der Gleitformeinheit (20) in der hochgezogenen Position derselben gewält
sind.
6. Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, daß oberhalb der offenen Arbeitsplattformfläche
eine diese frei querende Tragstruktur (36, 47) zum Abstützen des Hebesystems (30)
für die Aufziehträger (27) und der Ausrüstung für die Zufuhr der Betonmasse angeordnet
ist, welche Ausrüstung Betongießtrichter (44) aufweist, wobei mit diesen Trichtern
nach unten gerichtete Schläuche oder Rohre (46) verbunden sind, die hinunter zur Gießstätte
führen.
7. Vorrichtung nach einem der Ansprüche 2 bis 6, dadurch gekennzeichnet, daß die Tragstruktur
eine auskragende Struktur mit einem inneren Teil (86) aufweist, der durch ein bestehendes
Fundament (88) abstützbar ist, und einem äußeren auskragenden Teil (84), der direkt
oberhalb der Gießstätte positionierbar ist und als Träger für die Hebeausrüstung der
Gleitformeinheit (20) und der Mittel zum Zuführen der Betonmasse (44) und der Zuführrohre
(46) für die der Gießstätte zuzuführende Betonmasse dient.
8. Vorrichtung nach einem der Ansprüche 2 bis 7, dadurch gekennzeichnet, daß entlang
der Unterkanten der Gleitformtafeln (25) der Gleitformeinheit (20) nach unten ragende
Platten oder Vorhänge (66, 67) angeordnet sind, die entlang der Betonoberfläche gleiten
können, um diese gegen Auswaschen und Erosion zu sichern.
9. Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, daß die Vorhänge (55, 56)
aus flexiblem Stoff, z.B. Kunststoffolie, bestehen.
10. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, daß die Vorhänge am Beginn
des Gießvorganges zum Teil in Rollenform an der Unterkante der Gleitformtafeln (25)
angeordnet sind, wobei die oberen Ränder der Vorhänge an den Tafeln (25) befestigt
und die Vorhänge so angeordnet sind, daß sie entsprechend dem Anheben der Gleitformeinheit
(20) entrollbar sind und in Berührung mit der Betonoderfläche bleiben.
11. Vorrichtung nach Anspruch 9 oder 10, dadurch gekennzeichnet, daß an der Außenfläche
der Vorhänge ein sich horizontal erstreckender Rahmen oder ein Bügel (58) befestigt
ist, um die Vorhänge in Position an der Betonoberfläche zu halten.
12. Vorrichtung nach einem der Ansprüche 2 bis 11, dadurch gekennzeichnet, daß die
Gleitformtafeln (25) der Gleitformeinheit (20) an vertikalen Stützen (19, 60, 62)
montiert sind, deren obere Enden starr mit einer sich horizontal erstreckenden Tragstruktur
(22, 64) verbunden sind, und daß die vertikalen Stützen solche Vertikalabmessungen
haben, daß im Gebrauch ein guter Zugang und eine ausreichende Höhe (h) für die Bedienungspersonen
oberhalb der Gleitformeinheit vorhanden ist, um das Positionieren der Bewehrungen
in der Betonmasse beim Gießen derselben zu erleichtern.
13. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, daß die horizontale Tragstruktur
(22, 64) als Arbeitsplattform in Unterwasserposition verwendbar ist, zumindest zum
Anordnen der Bewehrungen in dem Gießkörper und als Vorratsstätte (53) für Bewehrungselemente.