[0001] The invention relates to a connector for two or more parallel electrical wire ends,
consisting of a cylindrical or polythedral body of electrically insulating material
with a number of insert openings for the wire ends through the body, which openings
being arranged in a ring, a spring member of elastic metal with a corresponding number
of lips, a contact member connected with the body of insulating material, against
which the wire ends can be pressed by the lips and a cap of electrically
/insulating material.
[0002] Such a connector is known from German "Offenlegungsschrift" 2.509.512.
[0003] Connectors for electric wires are used in very large quantities. These connectors
must be simple of construction, cheap, easy to use, provide a very good electric insulation
even in moist surroundings and a very good electric contact between the wire ends.
[0004] The known connector consists of a body of electric insulating material with a sleeve-shaped
metal contact member, whereby the wire ends are pressed against the innerside of the
sleeve by means of a rather complicated spring member. The lips of the spring member
are loop-shaped. After inserting the wire ends in the connector the cap is mounted
on the body, which cap is provided with a thickened stem, pressing the lips against
the wire ends through the loops. This means that after .inserting the wire ends the
connector must still be closed by the cap. Further the wire ends are lying against
the smooth innerface of the sleeve, which means that their position is not well determined.
It is possible that the wire end does not lie between the belonging lip and the innerface
of the sleeve.
[0005] Moreover, the loop-shaped lips do not prevent withdrawel of the wire ends.
[0006] The present invention aims to provide a connector which avoids all these drawbacks.
[0007] According to the present invention this is obtained in that the contact member extends
beyond one of the end faces of the body of electrically insualting material, in that
the outer surface of the contact member is provided with a number of longitudinally
extending recesses for the wire ends, substantially aligned with the insert openings
in the body, and in that the spring member consists of a round or polygonal elastic
metal disc, its lips being directed towards the outer face and the free end of the
contact member, which disc is held between said body and the cap, which cap is connected
permanently with said body
[0008] For using this connector only the wire ends needs to be inserted in the openings.Undesired
return movement is prevented, since the rather sharp ends of the lips hold the wire
ends and will press the wire ends more powerful against the recess if one tries to
draw back the wire end. If return movement is necessary for changing the connection
the wire end can be removed by oscillating the wire end about its axis and simultaneously
pulling the wire.
[0009] The whole connector is closed already before inserting the wire ends.
[0010] Further features and advantages of the invention will appear from the following description
referring; to the drawing, in which:
Fig. I is a perspectivic view of a first embodiment of the connector according to
the invention, without cover cap;
Fig. 2 is a top view of the connector of fig. 1, also without cap;
Fig. 3 is a longitudinal section of this connector with spaced cap;
Fig. 4 is a view of a contact member for the connector according to a second embodiment
of the invention.; and
Fig. 5 is a side view of the contact member according to fig. 4.
[0011] The connector according to the invention consist of a cylindrical or polythedral
body of electrically insulating material, for instance synthetic resin.
[0012] An oblong contact member 2 of copper or another electrically conducting material
is with one end connected to said body 1. This contact member 2 is in cross-section
hexagonal. In each face a half- round recess 3 is present, which is aligned with one
of the insert openings 4 in the body 1. These insert openings are arranged in a ring
and extend through the body 1.
[0013] Against an end face of the body I a round or hexagonal disc 3 of spring steel is
arranged with upwardly and inwardly directed lips 6.
[0014] When the stripped end 7 of an electrical wire 8 is inserted upwardly through the
insert opening 4 in the connector, the end 7 pushes the lip 6 outwardly somewhat.
The wire 8 cannot return. This also applies for the other wires, between which an
electrical connection must be made. When a certain recess 3 needs not contain a wire
end 7, the free end of the lip 6 lies at least partly within the recess 3.
[0015] The connectors are.delivered provided already with a cover cap 9, also of electrically
insulating material. This cap 9 is permanently connected with the outer periphery
of the body 1 by screwing, clamping, glueing, welding or the like.
[0016] This cap 9 insulates the metal parts of the connector, but serves also for holding
the spring member 5 against an endface of the body 1.
[0017] When for some reason it is desired to make the contact member of an electrically
non-conducting material, for instance at low- voltage current, the body and the contact
member can be one piece of electrically insulating material. In that case only the
spring member 5 provides for the electrical contact.
[0018] At an electrically conducting contact member it is not necessary to make the contact
member 2 of solid copper or the like. It is also possible to make the contact member
as a hollow sleeve, In that case it is possible to start from a cylindrical or multi-lateral
sleeve, which is provided with recesses by pressing or drawing. However, it is preferred
to start from a plane sheet of metal and to form a kind of cup 2' with corrugated
sidewall, see fig. 4 and 5. The valleys of the corrugations extend in a line with
insert openings 4 and form the recesses 3'.
[0019] This cup 3' is connected to a projection of the body 1. It is not necessary to connect
it positively, since also the cap 9 can hold it.
1. Connector tor two or more parallel electrical wire ends, consisting of a cylindrical
or polythedral body of electrically insulating material with a number of insert openings
for the wire ends through the body, which openings being arranged in a ring, a spring
member of elastic metal with a corresponding number of lips, a contact member connected
with the body of insulating material, against which the wire ends can be pressed by
the lips and a cap of electrically insulating material, characterized in that the
contact member (2,2') extends beyond one of the end faces of the body (1) of electrically
insulating material, in that the outer surface of the contact member (2,2') is provided
with a number of longitudinally extending recesses (3,3') for the wire ends (7), substantially
aligned with the insert openings (4) in the body (1), and in that the spring member
consists of a round or polygonal elastic metal disc (5), its lips (6) being directed
towards the outer face and the free end of the contact member (2) which disc (5) is
held between said body (1) and the cap (9), which cap (9) is connected permanently
with said body (1).
2. Connector according to claim 1, whereby the contact member consists of copper sheet
or a sheet of other electrically conducting material, characterized in that the contact
member (2') is cup-shaped, with a corrugated sidewall for forming the recesses (3')
for the wire ends (7).
3. Connector according to claim 1 or 2, characterized in that the cap (9) of insulating
material with its free edge fits around the outer periphery of the body (1) of insulating
material and is connected therewith by screwing, clamping, glueing or welding.