[0001] The present invention relates generally to conveying apparatus for sheet-like articles,
and particularly but not exclusively to apparatus for conveying sheets of cardboard
to machines which are used in various steps of making up cartons from cardboard sheets.
[0002] For making cartons from cardboard sheets, three methods for supplying the cardboard
sheets are needed. In many cases, the sheets are fed after reversal thereof from a
stacked condition. In some cases, the sheets have to be fed without reversal thereof.
Cardboard sheets generally have warps when they have been produced. For removing these
warps, sometimes the sheets are stacked in a condition, wherein the stack consists
of many groups of sheets, each of the groups having several sheets facing in the same
direction, upward or downward, the facing directions of the group alternating. In
supplying such sheets, it is necessary to obtain the same facing direction of the
sheets. Therefore, every group of several sheets has to be fed so as to alternate
reversal and non-reversal thereof.
[0003] Kumagai Japanese non-examined Patent Publication No. 54-55970 discloses a machine
which is able to be used for the supplying of cardboard sheets in the above- mentioned
three cases. But, in the case of automatic supply of sheets without reversal thereof,
it is very difficult to supply at a systematic condition; an operator therefore has
to transfer or pile the sheets by lifting them at the connecting portion of two conveyors
involving substantial labor. In the case of supplying sheets so as to alternate partial
reversal and partial non-reversal thereof by use of the machine, an operator handles
facing directions of the cardboard at the connecting portion of two conveyors, wherein
it is very easy to reverse a group of the sheets by pivoting around lower edges thereof,
but supplying a group of the sheets without reversal thereof is very difficult, because
the operator has to transfer by lifting, involving substantial labor.
[0004] Accordingly, it is an object of this invention to provide an apparatus for conveying
sheet-like articles, such as for example, cardboard,sheets of timber, metal plates
or the like, easily from a stacked condition thereof without a great amount of manual
labor, wherein the articles are able to be fed in three conditions, i.e. wholly reversed
condition, wholly non-reversed condition, and alternate conditions of reversal and
non-reversal thereof. Another object of this invention is to provide the apparatus
with a short length and compact structure.
[0005] According to one aspect of the invention, there is provided conveying apparatus for
sheet-like articles comprising a pivotable member for receiving said articles, a transfer
conveyor assembly for receiving and passing said articles from said member to a feed
conveyor, a restricting means disposed above the feed conveyor so as to form a small
gap above the supporting surface thereof and define thereby an article stacking space
above the infeed end of the feed conveyor, said assembly comprising a transfer conveyor
having a movable conveyor disposed adjacent the discharge end thereof, and means for
changing the disposition of said movable conveyor such that the infeed end thereof
is movable between a position beneath the supporting surface of the transfer conveyor
to a position above said supporting surface whereby to receive articles from the transfer
conveyor and pass said articles to the stacking space.
[0006] To ensure the smooth transfer of the articles from the transfer conveyor assembly
to the stack, there may be provided means for detecting the position of the uppermost
article in the stacking space, and means controlled by the detecting means for changing
the disposition of the transfer conveyor assembly such that the discharge end thereof
is movable upwardly and downwardly to maintain said discharge end at a predetermined
height relative to the uppermost article in the stacking space, said movable conveyor
being mounted on a frame of said transfer conveyor assembly for movement therewith.
[0007] Viewed from another aspect, the invention provides conveying apparatus for sheet-like
articles comprising a pivotable member for receiving said articles, a transfer conveyor
assembly for receiving and passing said articles from said member to a feed conveyor,
a restricting means disposed above the feed conveyor so as to form a small gap above
the supporting surface thereof and define thereby an article stacking space above
the infeed end of the feed conveyor, means for detecting the position of the uppermost
article in the stacking space, and means controlled by the detecting means for changing
the disposition of the transfer conveyor assembly such that the discharge end thereof
is movable upwardly and downwardly to maintain said discharge end at a predetermined
height relative to the uppermost article in the stacking space.
[0008] An embodiment of the invention will now be described by way of example and with reference
to the accompanying drawings, wherein:
FIG. 1 is a side elevational view of the apparatus incorporating the present invention;
FIG. 2 is a plan view of the apparatus shown in FIG.l;
FIG. 3 is a front view of the apparatus shown in FIGS. 1 and 2;
FIG. 4 is a sectional view taken along the line 4-4 of FIG. 2;
FIG. 5 is a sectional view taken along the line 5-5 of FIG. 1;
FIGS. 6A and 6B are side views of cardboard sheets being fed with reversal thereof
by the operation of the apparatus;
FIGS. 7A and 7B are side views of the cardboard sheets being fed without reversal
thereof by the operation of the apparatus; and
FIG. 8 is a side view of the cardboard sheets being fed with partial reversal thereof
by the operation of the apparatus.
[0009] In the embodiment shown in Figs. 1 to 5 10 designates a base composed of a bottom
member 11 and a pair of vertical side walls 12. The base has four wheels 13 for moving
along rails 14 and a pair of supporting plates 15 which extend horizontally outwardly
from respective side walls 12 for operators to stand on.
[0010] A pivoting device designated generally by 16 has an axle 17 pivotally supported by
a pair of supporting members 18 extending upwardly from the base 10 on both ends thereof.
A motor 20 installed on the base 10 is able to drive the axle 17 in both rotative
directions by means of a chain 21 and sprockets 22 and 23 so as to pivot the pivoting
device 16 between a position shown in full lines in FIG. 1 and positions 16a or 16b
shown in chain-dot lines. The pivoting device 16 has a pair of supporting members
25 for supporting the bottom surface of cardboard sheets 99 stacked flat thereon-and
a pair of edge supporting members 26 extending perpendicularly from the supporting
members 25 for supporting the edges of the sheets 99 at one side. A thrusting member
27 is attached to a pair of chains 28, each of which is entrained about sprockets
30, 31 fixed to a pair of shafts 32, 33, respectively, the shafts being rotatably
journaled on the edge supporting members 26 at both ends thereof. The thrusting member
27 is initially disposed at a position between the supporting members 25. The pivoting
device 16 has a motor 35 which is adapted to drive the shaft 32 in both directions
of rotation by means of a chain 36 entrained about appropriate sprockets so that the
thrusting member 27 is moved along the edge supporting members 26.
[0011] A transfer conveyor assembly 39 includes a transfer conveyor 40 having a pair of
belts 41, each of which is entrained about an idler roller 42 positioned near the
pivoting device 16 and a drive roller 43 positioned at the opposite end. The transfer
conveyor assembly 39 also includes a pivotal frame 45 having two pairs of side plates
46 fixed to each other by a connecting plate 47, each pair of the side plates embracing
a respective belt 41. Each idler roller 42 has a shaft 48 which extends at each end
through the respective side plates 4
'6 and is rotatably journaled in the vertical plate 12 and the supporting member 18
at-both ends thereof. A drive motor 50 is mounted on the pivotal frame 45 to drive
the drive rollers 43 so that the belts 41 are driven as shown by the arrows in FIG.
2 by means of a chain 51, shaft 52, a pair of chains 53 and appropriate sprockets.
A pneumatic actuator 55 is connected to the base 10 and the pivotal frame 45 so as
to move the discharge end of the transfer conveyor assembly 39 upwardly and downwardly.
[0012] A shaft 56 is rotatably journaled in the foremost portion of the pivotal frame 45
spaced ahead of the drive rollers 43. A pair of rollers 57 are fitted about the shaft
56 and fixed thereto at positions between the each pair of side plates 46. The conveyor
assembly 39 also includes a movable conveyor 58 positioned near the discharge end
of the transfer conveyor 40, which has a frame 60 having a pair of side plates 61
through which the shaft 56 is rotatably extended, the frame extending from the shaft
56 in a direction opposite to the progressing direction of the supporting surface
of belt 41. The movable conveyor 58 also has a belt 62 entrained about a drive roller
63 fitted about the shaft 56 and fixed thereto and an idler roller 64 rotatably supported
by the frame 60 the other end thereof. The movable conveyor 58 can be pivoted about
the shaft 56 by means of a pneumatic actuator 65 so as to change the-disposition thereof.
The infeed end of the movable conveyor 58 therefore is able to be raised to a position
above the supporting surface of the belts 41 as shown in FIG. 4 in chain-dot lines
and lowered to the original position lower than the supporting surface of the belts
41 as shown in full. A motor 66 is mounted on the frame 60, which drives the belt
62 in a direction of arrow shown in FIG. 8 at a speed far greater than that of the
belt 41, the rollers 57 also being driven by the shaft 56.
[0013] A feeding conveyor 68 adapted to receive sheets from the conveyor assembly 39 includes
a pair of side plates 70 fixed to the vertical plates 12 of the base 10 and three
belts 71 entrained about rollers 72, 73 and driven by means of a motor 75 and a chain
76. A restricting member 77 is fixed to the side plates 70 by means of connecting
members 78, the lower end thereof being spaced a suitable small distance from the
supporting surface of the feeding conveyor 68. A stacking space 80 for the cardboard
sheets 99 is formed by the restricting member 77 at a position above the infeed end
of the feeding conveyor 68.
[0014] A detecting means or senser 81 is mounted on the frame 45 so as to face to the stacking
space 80 for detecting the uppermost position of the cardboard sheets stacked there,
which emits light and receives light reflected by the cardboard sheets. The pneumatic
actuator 55 changes the disposition of the transfer conveyor assembly 39 by receiving
a signal from the senser 81 so as to maintain the discharge end of the transfer conveyor
assembly 39 a little higher than the uppermost position of the cardboard sheets 99
stacked at the stacking space 80.
[0015] Another detecting means or senser 82 is also mounted on the frame 45 so as to face
upwardly for detecting the progress of the leading cardboard sheet supported on the
transfer conveyor 40 to a position .near the discharge end of the transfer conveyor.
The senser emits light and receives the light reflected by the cardboard. The senser
82 is able to be switched into active and non-active conditions. In its active condition
the pneumatic actuator 65 changes the disposition of the movable conveyor 58 by receiving
a signal from the senser 82 so as to raise the infeed end thereof as seen in chain-dot
lines in FIG. 4 for a short time and return the movable conveyor to its original disposition.
The motors 35, 50 are stopped while the infeed end of the movable conveyor 58 is raised
so that the pushing member 27 and the belts 41 are also stopped for the same time.
[0016] A foot switch 83 is provided for use by an operator in the non-active condition of
the senser 82. When the foot switch is pressed by the operator, the disposition of
the movable conveyor 58 is changed so as to raise the infeed end thereof and the motors
35, 50 are stopped so that the thrusting member 27 and the belts 41 are stopped in
the same way as described above relating the senser 82.
[0017] Referring now particularly to FIGS. 6A-8, the operation of the apparatus will be
described. Firstly, a stack of cardboard sheets 99 is supported on the bottom surface
supporting parts 25 of the pivoting device 16 as seen in FIG. 1. The stack of cardboard
sheets 99 may be brought to the pivoting device 16 by means of a pallet, not shown,
or the like. In a case wherein all of the stacked cardboard sheets 99 are to be fed
after reversal thereof, the senser 82 is maintained in a non-active condition thereof.
The pivoting device 16 is pivoted to the position 16a as shown in FIG. 1 by the motor
20. The cardboard sheets 99 are rotated about their lower edges and reversed by receiving
pushing pressure from the bottom surface supporting parts 25 as seen in FIG. 6A. The
reversed sheets 99 are supported on the belts 41 of the transfer conveyor 40 and the
edge supporting parts 26 of the pivoting device 16. Then, the motors 35,50, 66, 75
are driven, and the sheets 99 are advanced by the transfer conveyor 40 and movable
conveyor 58 and fed onto the infeed end of the feeding conveyor 68 or the stacking
space 80 as seen in FIG. 6B. The thrusting member 27 serves to feed those sheets 99
supported by edge supporting-parts 26 to the transfer conveyor 40. The sheets 99 fed
onto the feeding conveyor are fed singly to a receiver or processing machine, not
shown, by passing through the gap between the restricting member 77 and the feeding
conveyor 68. The sheets 99 collect at the stacking space 80, because the feeding speed
of the transfer conveyor assembly 39 is greater than the feeding speed of the feeding
conveyor 68. The senser 81 detects the uppermost position of the sheets 99 stacked
at the stacking space 80, and the position of the discharge end of the transfer conveyor
assembly 39 is controlled so as to lie a little above the uppermost sheet 99 stacked
at the stacking space 80. Thus the sheets 99 fed from the discharge end of the transfer
conveyor assembly 39 are supported a little lower and piled in perfect order at the
stacking space 80. Therefore, it is possible to feed the sheets 99 without large upwardly
or downwardly inclined angles from the transfer conveyor assembly 39 to the stacking
space 80. Owing to the high speed of the movable conveyor 58, sheets 99 fed from the
transfer conveyor assembly 39 to the stacking space 80 can be stopped by contact of
their leading edges with the restricting member 77 and not by contact their edges
to the surfaces of the already piled sheets 99. Thus, feeding of the sheets in perfect
order is readily obtained. The movable conveyor 58 can be pivoted so as to raise its
infeed end a little higher than the supporting surface of the transfer conveyor 40
by means of the pneumatic actuator 65.
[0018] After the sheets 99 have been moved from the position above the pivoting device 16,
the pivoting device and the pushing member 27 are returned to their initial position
by means of the motors 20 and 35. The above described operation of the pivoting device
is to be repeated for continuously supplying the sheets 99. While the next stack of
the sheets 99 is to be fed from the transfer conveyor assembly 39 to the stacking
space 80, the sheets 99 stacked at the stacking space 80 are fed continuously, the
uppermost position of the stack of the sheets being lowered with the discharge end
of the transfer conveyor assembly 39, thus a continuous feeding of the sheets 99 is
obtained by the apparatus which has a short length and a compact structure. The rollers
57 cooperate with the movable conveyor 58 for feeding the sheets 99 from the conveyor
assembly 39 to the stacking space 80.
[0019] In a case wherein all of the stacked sheets 99 are to be fed in a non-reversed condition,
the operation of the apparatus will now be described. The senser 82 is arranged in
its active condition. A stack of cardboard sheets 99 supported by the pivoting device
16 is pivoted to the disposition 16b as seen in FIG. 1, whereby the sheets are supported
in an inclined condition on the transfer conveyor 40 and the edge supporting parts
26 of the pivoting device 16 as seen in FIG. 7A. Then, the thrusting member 27, the
transfer conveyor 40, the movable conveyor 58, the feeding conveyor 68 are driven
by means of the motors 35, 50, 66, 75, respectively, to advance the sheets. The thrusting
member 27 serves to feed the sheets 99 on the edge supporting parts 26 to the transfer
conveyor 40 and to avoid the rear sheets falling into the horizontal position.
[0020] When the leading sheet reaches a position above the senser 82, the senser detects
the sheet and the conveyor 58 is automatically pivoted as seen in FIG. 7B by means
of the pneumatic actuator 65, whereby several sheets 99 disposed above the movable
conveyor 58 are fed very quickly to the stacking space 80, and the motors 35, 50 are
stopped so that the other sheets 99 supported on the transfer conveyor 40 are stopped
and engaged to the upwardly projected infeed end of the movable conveyor 58. Afterthe
sheets 99 on the movable conveyor 58 have been fed to the stacking space 80, the movable
conveyor 58 is returned to its original disposition by means of the pneumatic actuator
65, and the motors 35, 50 are driven. Thus, the sheets 99 are fed by repeating such
actions. After the sheets 99 supported by the transfer conveyor 40 have been moved
from the position above the pivoting device 16, the pivoting device and the thrusting
member 27 are returned to the initial dispositions thereof by means of the motors
20, 35. The discharge end of the transfer conveyor assembly 39 is controlled by means
of the senser 81 in the same manner as described above. In the case wherein all of
the sheets 99 are to be fed in a non-reversed condition, it is possible to use the
foot switch 83, with the senser 82 maintained in its non-active condition. When the
sheets 99 supported on the transfer conveyor 40 have been advanced to a position where
the leading one is above the senser 82, the operator depresses the foot switch 83
with his foot, and the infeed end of the movable conveyor 58 is raised as shown in
FIG. 7B and the motors 35, 50 are stopped. The sheets 99 on the movable conveyor 58
are fed and the other sheets 99 on the transfer conveyor 40 are stopped in the same
manner as described above. After the sheets 99 on the movable conveyor 58 have been
fed to the stacking space 80, the operator releases the foot switch 83, and the movable
conveyor 58 returns to its original disposition and the motors 35, 50 are driven.
Thus, the sheets 99 on the transfer conveyor 40 are fed by repeating such actions.
[0021] When the sheets 99 on the pivoting device 16 are stacked in alternate condition,
the operation of the apparatus to deal with this will now be described. In this case,
the sheets 99 are piled on the pivoting device 16 wherein the upper few sheets face
in the same direction, either upwards or downwards, the next few sheets face in the
opposite direction, and the rest alternate in the same way. The pivoting device 16
is pivoted as shown in FIG. 7A. Then the thrusting member 27, the transfer conveyor
40, the movable conveyor 58, and the feeding conveyor 68 are driven by means of the
motors 35,50,66,75, respectively to advance the sheets. When the leading few sheets
which are to be reversed have reached near the discharge end of the transfer conveyor
40, an operator reverses the several sheets by pushing upper portion thereof as shown
in FIG. 8, so that the sheets fall down on the movable conveyor 58 and are fed to
the stacking space 80 by the movable conveyor. When the leading few sheets which are
to be fed without reversal thereof have reached a position above the movable conveyor
58, the operator depresses the foot switch 83 and the group of sheets are fed to the
stacking space 80 in the same manner as described with reference to FIG. 7B. Thus,
all of the sheets supported on the transfer conveyor 40 are fed to the stacking space
80 so as to face in the same direction by repeating such actions alternately. The
other actions are the same with the above described other cases.
[0022] The apparatus described above has a number of advantages, particularly that the apparatus
enables the supply of thin, flat articles in three cases, i.e. with reversal, non-reversal,
partial reversal and partial non-reversal of the articles, from a stacked condition
thereof, with a minimum of manual labour.
[0023] The foregoing is of course considered as illustrative only of the principle of the
invention. Obviously, numerous modifications and variations of the present invention
are possible in light of the above teachings. For example, the transfer conveyor assembly
39 may be installed to the pivoting device 16 so as to act as edge supporting parts
26. In such case, the thrusting member 27 may not be installed.
1. Conveying apparatus for sheet-like articles (99) comprising a pivotable member
(16) for receiving said articles, a transfer conveyor assembly (39) for receiving
and passing said articles from said member (16) to a feed conveyor (68), a restricting
means (77) disposed above the feed conveyor (68) so as to form a small gap above the
supporting surface thereof and define thereby an article stacking space (80) above
the infeed end of the feed conveyor (68), said assembly (39) comprising a transfer
conveyor (40) having a movable conveyor (58) disposed adjacent the discharge end thereof,
and means (65).for changing the disposition of said movable conveyor (58) such that
the infeed end thereof is movable between a position beneath the supporting surface
of the transfer conveyor (40) to a position above said supporting surface whereby
to receive articles (99) from the transfer conveyor (40) and pass said articles to
the stacking space (80).
2. Apparatus according to claim 1 including means (81) for detecting the position
of the uppermost article (99) in the stacking space (80), and means (55) controlled
by the detecting means (81) for changing the disposition of the transfer conveyor
assembly (39) such that the discharge end thereof is movable upwardly and downwardly
to maintain said discharge end at a predetermined height relative to the uppermost
article in the stacking space (80), said movable conveyor (58) being mounted on a
frame (45) of said transfer conveyor assembly (39) for movement therewith.
3. Apparatus according to claim 2 including a base (10), said pivotable member (16)
and said transfer conveyor assembly frame (45) being pivotably connected to said base
(10), said movable conveyor (58) having a frame
(60) pivotably connected to the transfer conveyor assembly frame (45).
4. Apparatus according to claim 1,2 or 3 including means (82) for detecting the advancement
of the leading article to a predetermined position near the discharge end of the transfer
conveyor (40), said movable conveyor disposition changing means (65) being adapted
to move the infeed end of the movable conveyor (58) to its upper position in response
to said detecting means and to return said conveyor (58) to its lower position after
discharge of articles from the movable conveyor (58), and means for stopping said
transfer conveyor (40) while the infeed end of the movable-conveyor (58) is raised
to its upper position. 5. Apparatus according to any of the preceding claims including
an operator-actuable switch (83) adapted to actuate said movable conveyor disposition
changing means (65), and stop the transfer conveyor while the infeed end of the movable
conveyor (58) is raised to its upper position.
6. Apparatus according to claim 5 wherein said switch (83) is a foot-operated switch.
7. Conveying apparatus for sheet-like articles (99) comprising a pivotable member
(16) for receiving said articles, a transfer conveyor assembly (39) for receiving
and passing said articles from said member (16) to a feed conveyor (68), a restricing
means (77) disposed above the feed conveyor (68) so as to form a small gap above the
supporting surface thereof and define thereby an article stacking space (80) above
the infeed end of the feed conveyor (68), means (81) for detecting the position of
the uppermost article (99) in the stacking space (80), and means (55) controlled by
the detecting means (81) for changing the disposition of the transfer conveyor assembly
(.39) such that the discharge end thereof is movable upwardly and downwardly to maintain
said discharge end at a predetermined height relative to the uppermost article in
the stacking space (80).
8. Apparatus according to claim 7 including a base (10), said transfer conveyor assembly
(39) including a frame (45) said pivotable member (16) and said frame (45) being pivotably
connnected to said base (10).