Technical Field
[0001] The present invention relates generally to the treatment of yarn in package form.
Background of the Invention
[0002] In general, the pleasing color effects which can be obtained in a fabric through
the use of what is commonly referred to as "space dyeing" have been recognized in
the art. It is also often desirable to dye yarn used in making textile materials to
a uniform color. Furthermore, methods and apparatus have been developed over the years
to achieve such effects by selectively dyeing portions of a yarn package. As used
herein, the term "yarn in package form" or "yarn package" is intended to denote and
mean a mass of yarn which has been wound on a core such as a tube, cone, pern dye
spring or other such conventional holders and would include also such yarn packages
from which the core has been removed. Space dyeing methods fall into two broad categories.
One of these categories involves the use of needles to inject dye into selective portions
of the yarn package. Typical of this type of treatment is the process disclosed in
U.S. Patent No. 3,547,575. Such prior art methods are time consuming and present problems
with reproductibility and uniformity of dyeing. Furthermore, when using fine denier
yarns, the needles usually tear the yarn fibers causing obvious problems when the
yarn is subsequently fashioned into a fabric by weaving or knitting.
[0003] The second broad category of prior art processes is typified by U.S. Patent No. 3,145,398
in which dye is forced radially through selective portions of a yarn package through
the use of centrifugal force. The centrifugal force method exhibits the inherent disadvantage
of distorting the yarn package during the process,
[0004] It is noted in passing that pressure per se has been used in the prior art for dyeing
yarn in package form. However, in such prior art processes, as disclosed for example
in U.S. Patent Nos. 3,878,575 and 1,841,024 the entire package was uniformly dyed
to the same shade or color.
[0005] Although it is sometimes desirable to uniformly dye a yarn package, these prior art
dyeing processes usually involve waste of dye material and energy, which often results
in waste treatment and pollution problems. Recirculation of the dye through the yarn
package in order to produce a uniform color, as used for example in German Patent
No. 693,409, of necessity is restricted to a single process which produces a single
dye effect in the end product. Furthermore, such processes frequently require long
periods of time in the order of an hour or more to completely dye a yarn package.
[0006] Space dyeing has also been accomplished through the use of resists which alter dye
sites in the yarn to cause them to be unreceptive to certain kinds of dyes. See, for
example, U.S. Patent No. 3,743,477 which discloses certain fiber-reactive compounds
which may be applied to specified fibers to provide local reservation against dyeing
with anionic or acid dyes. See also the application of resists by roller printing
to form a pattern of resist and non-resist sections as disclosed in U.S. Patent No.
3,700,402. However, roller printing fine denier yarns is both impractical and commercially
unattractive because of the high cost.
[0007] Each of the prior art methods of achieving a variegated dye effect on yarn has one
or more undesirable characteristics which has heretofore limited the commercial acceptance
of these methods. The need for a new technique which provides the desired pleasing
multi-colored or ombre effect, and also provides the capability of uniform dyeing,
without undesirable features, is evident. The invention herein is an improvement of
the apparatus and method disclosed in U.S. Patent Nos. 4,165,623 and 4,097,232.
Summary of the Invention
[0008] The present invention is predicated, in part, on the discovery that a yarn treating
agent can be selectively and reproducibly diffused into a mass of yarn in package
form by first compressing the package axially to a predetermined density, introducing
a prescribed (metered) quantity of the yarn treating agent into the compressed package
and then diffusing the yarn treating agent into the package by means of a diffusing
fluid under pressure. The diffusing fluid under pressure causes the yarn treating
agent to selectively penetrate the package and to coat the individual strands of yarn
or fibers and, if desired, to fully penetrate the package. The quantity of yarn treating
agent introduced is optimally only that amount which is retained within the package.
This unique and unobvious solution to the long-standing problem in the yarn dyeing
field provides a simple, practical and commercially attractive method of obtaining
the objectives of dyeing without any of the drawbacks of the prior art processes.
[0009] The method and apparatus of the present invention involves taking a yarn package
having a predetermined initial density in respect of the individual strands of yarn
in relation to each other, compressing the yarn package to a predetermined second
density, infusing a prescribed quantity of yarn treating agent, e.g., a dye acceptance
modifier, a dye, or the like, into at least one end of a yarn package, and applying
a diffusing fluid to at least one end of the compressed yarn package which was infused
with the treating fluid to diffuse the treating fluid through the compressed yarn
package. The diffusing fluid (which may be air) passes through the compressed yarn
package and carries with it the yarn treating agent. In this manner, controlled penetration
of the yarn treating agent is obtained. The process can also include the step of infusion
of the yarn package with a heated fluid, such as steam, following the diffusion step
to cause reaction between the yarn treating agent and the yarn.
[0010] Taking, for example, the method in which a dye is infused or introduced at only one
end of the package, the result of these process steps can provide a yarn package having
different sections which contain varying amounts of dye. In the section contiguous
to the end at which the dye was infused, there is a relatively large concentration
of dye. In the section contiguous to the opposite end of the yarn package there is
little or virtually no dye present. In the middle section there is a concentration
or proportion of dye which is intermediate that of the two end sections. It can be
seen that as the yarn is unwound from the package so treated, there will be repeating
sequences of contiguous lengths of yarn which are fully treated, intermediately treated,
and untreated by the dye.
[0011] It is also possible in the practice of the present invention to uniformly dye the
entire yarn package to a desired color or series of colors.
[0012] In a preferred embodiment of the present invention, a yarn package may be treated
with one or more dyes thereby producing yarn which has contiguous sections of differently
colored lengths. For example, if a first dye is introduced at one end of the package,
and a different color dye is introduced at the other end of the package, yarn having
lengths of the two colors in addition to a blend of the two colors will be produced.
Moreover, by a manner discussed in detail hereinbelow, it is possible to introduce
two or more dyes at each end of the package thereby providing a dyed yarn which has
contiguous lengths of at least four colors and additional lengths of blends of the
colors or dyes used. It is also possible to eliminate the blending of the colors to
produce contiguous lengths of a plurality of different colors. When desired, a totally
random pattern of colored lengths of yarn can be produced. Therefore, the present
invention provides complete control over the color effects of the end product through
the use of a single process.
[0013] As used herein the term "end" of a package of yarn is intended to denote a face of
the yarn package which is perpendicular to the longitudinal axis of the wound yarn.
Using this terminology, a yarn package has two ends and a circumferential surface,
the latter being cylindrical or conical in shape, for example, depending upon the
method of winding employed. As used herein, the term "yarn in package form" or "yarn
package" is intended to denote and mean a mass of yarn which has been wound on a core
such as a tube, cone, pern, dye-spring, or other such conventional holders and would
include also such yarn packages from which the core has been removed. As used herein,
the terms "fiber" and "yarn" have the same meaning as those normally used in the art,
i.e., "fiber" means an individual filament of natural or synthetic material and the
term "yarn" means a bundle of several fibers gathered together and normally twisted
together.
[0014] An inherent advantage of the present invention is that it makes possible the rapid
treatment of a large mass of yarn in compact form, i.e., in the form of a package
of yarn rather than in skein, warp, or knitted sock form. A typical yarn package may
be dyed in one minute or less, whereas prior art techniques may require an hour or
more. The particular type of package employed in the present invention is not critical.
Thus, the yarn may be wound on a cone, tube,or pern, or wound to form a package in
any similar manner. Of course, the repeat pattern of the treated yarn will vary in
accordance with the method used to wind the yarn. For example, if the yarn is wound
with constant speed and constant traverse, i.e., drum wound, and the package is treated
from the ends, the repeat sections of the yarn which are fully treated, partially
treated and untreated will be of the same proportional lengths throughout the entire
mass of yarn in the package. This gives the most desirable effect and distribution
of dyestuffs.
[0015] By the embodiment of the method briefly outlined above using a dye, a package of
yarn is obtained in accordance with the present invention which has the characteristics
of a space dyed yarn package.
[0016] Direct dyeing of the package using another embodiment of the method in which one
or more dyes are infused into different surfaces also offers many advantages. Color
effects not otherwise obtainable are accomplished in a simple manner with maximum
utilization of dye and minimum expenditure of energy.
[0017] It has further been discovered that the method of the present invention is reproducible
in the sense that if the same amount of yarn treating agent is used followed by a
uniform, nonvarying, treatment of compression, infusion and diffusion with a fluid
under pressure, the repeat sequences are substantially the same. Where more than one
dye is used in accordance with the present invention, then the repeat sequences of
the colors in the yarn package are also reproducible.
[0018] In addition to the foregoing, yarn in package form may be treated with other agents
such as yarn lubricants, soil retarding agents, flame retarding agents, fungacides
and the like in order to create certain desired effects. In essence, the method of
the present invention is useful in permeating a yarn package with any conventional
or known yarn treating agent in a predetermined manner. Another advantage of the present
invention is the ability to treat a yarn package without the application of heat.
Apart from the saving of energy, the treatment without heat permits uniform distribution
of the treating agent throughout the yarn package resulting in, for example, uniform
dyeing of the yarn package. It also permits dyeing of fibers which are undesirably
effected by heat, such as nylon, rayon, wool, and cotton, without the undesirable
effects.
[0019] Accordingly it is an object of the present invention to provide an improved method
for treating yarn in package form.
[0020] Another object of the present invention is to provide a method of treating yarn which
does not require the application of heat in any form, thereby making the method more
energy efficient.
[0021] A further object of the present invention is to provide a method for treating yarn
which is subject to shrinkage or modification by heat such that said yarn can be treated
without shrinkage or modification.
[0022] These and other objects, features and advantages of the present invention will become
apparent from a review of the following detailed description of particular embodiments
and the appended drawing and claims.
Brief Description of the Drawing
[0023]
Fig. 1 is a schematic illustration of the apparatus made in accordance with the present
invention for carrying out the method of the present invention;
Fig. 2 is an enlarged view generally in cross section of the yarn package receiving
portion of the apparatus of Fig. 1 with the yarn package enclosing portions thereof
in the open position;
Fig. 3 is a cross sectional view showing the apparatus of Fig. 2 in its closed position;
and
Fig. 4 is a cross section taken in the direction of arrows 4-4 of Fig. 1.
Description of a Particular Embodiment
[0024] Referring now tc the drawing and initially to Figs. 1-3 thereof, an apparatus 10
constructed in accordance with the present invention and capable of performing the
method of the invention has been illustrated. Apparatus 10 includes yarn package receiving
and dyeing means 11 which includes an upper vertically movable header 12 and a stationary
lower header 13. Headers 12 and 13 are essentially identical and corresponding parts
have therefore been given the same reference numerals. Accordingly, each header consists
of a circular end plate 14 and a cylindrical side wall 16 which is joined thereto
by welding or other appropriate means. The opposite ends of side wall 16 are attached
to a curved foraminous plate 17 which defines therein a plurality of foramina 17a.
Each plate 17 is connected to an axially aligned cylindrical member 18 which is joined
to the foraminous plate 17 and to the circular end plate 14. The member 18, together
with the end plate 14 and side wall 16, thus define two chambers 19 and 20. A yarn
agent conduit 21 communicates with the interior of chamber 19 and a second conduit
22 communicates with chamber 20.
[0025] Extending from the inner facing ends of side walls 16 of the respective headers 12
and 13 are assemblies 24, each of which includes an inflatable skirt 26 surrounding
an inner rigid core member 27. The skirt 26 is wrapped around the core member 27 and
the ends of the skirt abut at 28. Two circular clamps 29 and 30 seal the ends of the
skirt 26 against the outer periphery of the core 27. Each assembly 24 is attached
to its respective header 12, 13 by a series of peripherally positioned brackets 31,
one end 31a being wedged in a circumferential recess 27a in the core member 27, and
the other end 31b being held tightly against the surface 23 of headers 12 and 13 by
bolts 32. The core member 27 is provided with a radial passage 27a which is connected
by fitting 27b to hose 33 which is in turn connected to the manifold 34 (Fig. 1) and
air pump 36.
[0026] Circular plate 14 of header 12 is threadably connected to a rod 37 which is the actuating
rod of air actuator 38. The latter is mounted upon frame member 39 and contains a
piston (not shown) which may be reciprocally moved in opposite directions by the admission
of air through valve 40 in lines 41, 42 into opposite ends of the actuator. Accordingly,
air admitted by valve 40 through line 41 to the upper end of actuator 38 will drive
the header 12 downwardly toward fixed header 13.
[0027] Referring to Fig. 1, the apparatus of the present invention includes means for metering
yarn treating agents such as dyes into the headers 12 and 13 and means for subsequently
directing air into the headers to cause diffusion of the yarn treating agent into
a yarn package as will be more specifically described. Two identical separate systems
for metering a yarn treating agent and for air diffusion have been shown in Fig. 1,
and for simplicity, the various parts thereof will be given the same reference numerals.
Each metering system includes a motor 45 which drives a metering pump 46 whose input
conduit 47 admits yarn treating agent (e.g. dye) to the pump. The outlet of pump 46
is connected to conduit 48 which includes a check valve 49 permitting flow only in
the direction of the arrow. Conduit 48 carries dye to conduit 21 which supplies chamber
19 in the lower header 13. Air under pressure may be admitted to conduit 50 and may
not proceed farther if the valves 51 are set to check the flow of air respectively
in conduits 52 and 53. Valves 51 are operated by solenoids 54 which are under the
control of timer 56. When valves 51 are opened, check valves 57 permit the flow of
air through conduit 58, and since check valves 49 will block the flow of air toward
pump 46, air may only flow through conduits 48 and 60, into conduits 21 respectively,
and into chambers 19 in upper and lower headers 12 and 13. It will be understood that
identical systems (not shown) will admit dye and air into conduits 22 and thus into
chambers 20 in headers 12 and 13.
[0028] Referring again to Figs. 2 and 3, headers 12 and 13 define therebetween a yarn treating
chamber 62 in which a cylindrical yarn package 63 may be placed. Fig. 2 illustrates
the chamber in its open (yarn package receiving/discharging) position and Fig. 3 in
the closed (yarn package treating) position. The yarn package 63 consists of many
turnings of yarn helically wound on a spool 64, the lower end 64a which will initially
be placed within a chamber 18a defined by lower cylindrical member 18. An axial drain
65 connects the interior of chamber 18a and the exterior of header 13. Fig. 3 illustrates
the position of the headers 12 and 13 when the upper header 12 has been thrust downwardly
by the actuator 38. In this position it will be seen that the yarn package 63 has
been axially compressed to approximately 50% of its initial length and that the members
18 (upper and lower) provide means for the core 64 to be accommodated during such
compression. The degree or amount of compression of a yarn package is related to its
initial density. If a package is very dense, less compression will subsequently be
required to obtain satisfactory diffusion of the yarn treating agent.
[0029] Fig. 3 illustrates that when the yarn package 63 has been compressed, air will be
admitted from pump 36 through lines 33 and into the inflatable skirts 26, which when
they are inflated exert a radial sealing force against the sides of the package 63.
The purpose of the inflatable skirt 26 is to seal in the yarn treating agent or dye
as it is diffused throughout the package, and the skirt has the capacity to accommodate
different diameters of package while achieving this effect. The curved foraminous
plate 17 actually causes the axial compression of the package, the plates being concave
to match the convex end contours of the yarn package. Therefore, all axial forces
will be essentially evenly distributed throughout the radial cross section of the
yarn package. This will promote greater uniformity in diffusion of the yarn treating
agent or dye throughout the package. To enhance diffusion along and toward the axial
center of the-package, the core 64 can be perforated to permit egress of diffusing
fluid through the core and therefrom through drain 65. Where conically shaped yarn
packages are to be treated, it may be desirable to vary the shape or size of plates
17 to match the ends of the package.
[0030] It will be understood that as an aspect of the present invention, the yarn package
63 should have a known initial (uncompressed) density upon the core. It is important
that yarn packages of a given production run have a fairly uniform density so that
the same axial compression can be used for all such yarn packages of a production
run. In order to achieve such uniformity it may be necessary to rewind the yarn packages
to a predetermined initial density. A typical yarn package used in the machine of
the invention for example, weighs 2 1/2 pounds (1135 grams) and is wound on a perforated
plastic tube 1 13/16 inches (4.6 centimeters) in diameter and 6 3/4 inches (77.1 centimeters)
long. The yarn package measures 7 3/4 inches (19.7 centimeters) in diameter by 5 1/4
inches (13.3 centimeters) long at the perimeter and 5 3/4 inches (14.6 centimeters)
long at the core. Its shape is that of a cylinder with conical ends. Volume is about
240 cubic inches (3931 centimeters). As placed in the machine, yarn package density
is about 0.0104 pounds per cubic inch (0.288 grams per cc). The package is compressed,
prior to treating, between the heads of the machine to about 71.5% of its original
height (measured at the outside of the package). This causes the yarn package density
to increase about 40% to about 0.0146 pounds per cubic inch (0.404 grams per cc).
This higher density improves wicking of the yarn treating within the yarn volume without
seriously impeding flow of that agent from the metering pump through the foraminous
plate or plates into the yarn package.
[0031] It should also be mentioned that although in the embodiment of Figs. 1-3, the yarn
chamber has been shown in a completely closed position during the yarn treating stage,
it is not absolutely necessary for the chamber to be totally closed. Even when the
chamber 62 is fully closed, air can escape from the space between the opposing skirts
26 during the diffusion of yarn treating agent or dye into the package.
[0032] The operation of the above system will now be described. Referring to Fig. 1, timer
56 controls the sequence of operation of the system which may be initiated by depressing
start button 68. Prior to such initiation, a yarn package 63 of prescribed initial
density will be placed into open chamber 62. Timer 56 will initiate actuator 38 to
move header 12 downwardly to the position of Fig. 3 and in so doing, the yarn package
will be compressed axially to a second prescribed density. Skirt 26 will then be inflated.
Metering pumps 46 will next cause a measured quantity of yarn treating agent such
as a dye to flow into the respective sets of chambers 18 and 19. The amount of such
agent is metered and where total dyeing of a yarn package is contemplated, the amount
metered should be equal to or only slightly greater than the amount which is to be
retained in the package. Excess amount, if any, will flow from chamber 62 through
drain 65. It has been found that where selected portions of a package are to remain
untreated, such portions should be diffused (using the method and apparatus of the
invention) with a neutral fluid, for example, water which acts to prevent the diffusion
of the yarn treating agent into the portions selected for non-treatment.
[0033] In the disclosed embodiment, it is possible to admit different yarn treating agents
or a neutral fluid into respective ones of chambers 18 and 19 to achieve different
effects as will be understood by those skilled in the art. It will further be understood
that the same yarn treating agent may be admitted into each chamber 18, 19 for dyeing
a yarn package in a solid color.
[0034] After a prescribed amount of yarn treating agent is introduced into chambers 18 and
19 and into the package, the timer 56 will initiate appropriate closure of valves
51 and opening of valves 54 to admit a diffusing fluid (air) into the chamber 18,
19 and into the yarn package. The diffusing fluid will carry the yarn treating agent
throughout the yarn package, and the air, which is initially trapped in the package
will be displaced as the yarn treating agent is propagated into the sections to be
treated. Such displaced air and air or other fluid which is used to diffuse may flow
from the chamber 62 between the abutting ends of skirts 26, and where the core 64
is perforated, through the center of the core and through drain 65. The foregoing
process takes about one minute, which is considerably shorter than the amount of time
required for prior package yarn dyeing methods which may take one hour or more. Furthermore,
optimally only the amount of yarn treating agent or dye is introduced into the package
which the yarn package is capable of retaining. In some instances, in order to assure
complete coverage throughout the package a slightly greater amount of yarn treating
agent may be used, but in any case, the amount required is much less than used in
prior yarn package systems and greatly reduces pollution and energy problems.
[0035] The circumstances under which a somewhat greater amount of the yarn treating agent
may be used and certain advantages attendant thereon will now be described.
[0036] It has been found that if the amount of yarn treating agent which optimally will
completely dye the yarn package is increased by say 20%, the excess treating (dyeing)
agent introduced into the package not only assists in assuring that sufficient treating
agent is present for complete dyeing of the yarn package but also the excess amount
introduced tends to aid the efficiency of the process. In other words, once the yarn
treating agent has been introduced and the diffusing fluid (air) has been released
into the package, the propagation of the dye due to the diffusing action of the air
and the wicking (capillary) action of the package will be very rapid. At the completion
of this process, the diffusing air will "blow out" the excess dye and the amount of
the excess may be usefully measured and retained for further use in subsequent dyeing.
Since the amount of dye is precisely metered into the package, the exact amount of
such dye and the composition thereof is known and in fact must be known in advance
to achieve the desired result, whether space dyeing or solid color dyeing of the yarn
package. Consequently the excess dye which is collected after the diffusing air has
driven such excess from the package also contains an exactly known combination of
different dyes (if the yarn package has been space dyed) or of a solid color dye.
In any case the excess can subsequently be used in a further dyeing process by itself
or in combination with other dyes because its composition is precisely and mathematically
known.
[0037] Another advantage attendant upon the collection and measurement of the excess dye
received from the yarn package is that the amount collected directly may be related
to the amount retained. In other words, if with respect to a particular yarn package
or packages, the excess received from them is significantly greater than say 20%,
if this is the predetermined amount of the excess, then the operator of equipment
will know immediately that there are voids or undyed areas in the package. This may
be caused by a lack of uniformity in the initial density of the package after it is
wound or in a variance in the degree of compression of the package to a prescribed
density.
[0038] Finally, the fact that the excess yarn treating agent is collected and may be reused
greatly enhances the non-pollution aspect of the invention since for all practical
purposes there is no waste dye to cause pollution.
[0039] It will be understood that the foregoing description has been of a particular embodiment
of the present invention and is therefore representative. In order to understand fully
the scope of the present invention, reference should be made to the appended claims.
1. The method of treating a yarn package with a yarn treating agent comprising the
steps of selecting a yarn package of a predetermined initial density, compressing
said package axially to a predetermined second density which will essentially optimize
the propagation of a liquid introduced therein, introducing a measured quantity of
a yarn treating agent liquid into preselected portions of said package and diffusing
said measured quantity of yarn treating agent into said preselected portions of said
package by introducing a diffusing fluid under pressure into said package, and releasing
said package from axial compression after the yarn treating agent is fully diffused
through selected portions of said package.
2. The method according to claim 1 wherein the yarn treating agent is introduced into
at least one end of said package and the diffusing fluid is air.
3. The method according to claim 1 wherein the time for treating the yarn package
is about one minute.
4. The method according to claim 1 wherein the sides of said package are sealed while
the yarn treating agent is introduced and diffused into said package.
5. The method according to claim 4 wherein each yarn package is on a central axis
core and said core is perforated to permit yarn treating agent and diffusing fluid
to flow into the center of the core.
6. The method according to claim 4 wherein a neutral fluid is introduced and diffused
into selected portions thereof which are to be left untreated by the yarn treating
agent.
7. The method according to claim 1 wherein the initial density of the yarn package
is in the range of 0.0083 to 0.0125 pounds per cubic inch (0.231 to 0.346 grams per
cubic centimeter) and after axial compression, the yarn package density is in the
range of 0.0117 to 0.0175 pounds per cubic inch (0.323 to 0.485 grams per cubic centimeter).
8. The method according to claim 6 wherein the yarn package is compressed to about
60% to 80% of its original height in an axial direction and the yarn package density
is increased to about 35% to 45%.
9. The method of treating a plurality of yarn packages with a yarn treating agent
comprising the steps of: winding each yarn package to have a predetermined initial
density upon a spool by controlling the tension of individual strands of yarn and
the relative juxtaposition of respective strands during winding, said package having
radially extending ends and generally cylindrical sides; compressing said package
axially along said core to a predetermined second density by maintaining radially
evenly distributed axial pressure upon the ends of said package, introducing a measured
quantity of a yarn treating agent into said package by infusing the agent into at
least one end of the package and across preselected portions of said end of said package;
introducing a diffusing fluid under pressure into said one end and across said preselected
portions thereto to further distribute said yarn treating agent axially and radially
throughout selected portions of said package; and releasing said package from axial
compression after the yarn treating agent is fully diffused throughout selected portions
of said package.
10. The method according to claim 9 wherein said diffusing fluid is air.
11. The method according to claim 9 wherein at least one yarn treating agent is introduced
into opposite ends of said package.
12. An apparatus for treating a yarn package with a yarn treating agent, said package
consisting of multiple strands of yarn wound laterally upon a spool to form radially
extending ends and generally cylindrical sides comprising means for encapsulating
end portions of said package, means in said encapsulating means to contact said package
uniformly across the opposite ends of said package, said contacting means defining
openings for admission of fluid into said package, means for moving at least part
of said encapsulating means axially toward the center of said package to compress
the package to a predetermined density, means for introducing a measured quantity
of a yarn treating agent under pressure into said encapsulating means and through
preselected ones of said openings into said package and means for introducing a diffusing
fluid into said preselected openings to further diffuse said yarn treating agent throughout
at least portions of said package.
13. The apparatus according to claim 12 in which said encapsulating means defines
axial recessions for reception of the ends of the yarn package spool initially and
during movement of said encapsulating means.
14. In an apparatus for treating a yarn package with a yarn treating agent, said package
consisting of multiple strands of yarn wound laterally upon a core to form radially
extending ends and generally cylindrical sides comprising means for encapsulating
end portions of said package, means in said encapsulating means to contact said package
uniformly across the opposite ends of said package, said contacting means defining
openings for admission of fluid into said package, means for moving at least part
of said encapsulating means axially toward the center of said package to compress
the package to a predetermined density, means for introducing a measured quantity
of a yarn treating agent under pressure into said encapsulating means and through
preselected ones of said openings into said package and means for introducing a diffusing
fluid into said preselected openings to further diffuse said yarn treating agent throughout
at least portions of said package, the improvement comprising means in cooperation
with said encapsulating means for exerting radial sealing pressure about the sides
of said yarn package to inhibit egress of said yarn treating agent from the sides
of said package.
15. The apparatus according to claim 14 wherein said encapsulating means includes
oppositely facing headers each having cylindrical walls defining recesses therein
for the reception of end portions of said yarn package, at least one of said headers
being movable toward the other, opposing end portions of said cylindrical walls being
supportably connected to a circular core of relatively rigid material, an inflatable
skirt wrapped around said core to have opposite ends thereof lie adjacent to each
other about the exterior periphery of said core, clamping means for securing the adjacent
ends of said skirt in sealed relationship with respect to said core and means internally
of said core and said skirt for introducing a fluid to the radially interior periphery
of said skirt to effect expansion of said skirt in a radial direction against the
sides of a yarn package.
16. The method according to claim 10 wherein the measured quantity of the yarn treating
agent exceeds the amount required to completely dye the yarn package and the excess
amount of yarn treating agent is blown out of the yarn package by the diffusing air.
17. The method according to claim 16 wherein the excess amount of yarn treating agent
is collected, measured and reused during a subsequent yarn treating process.
18. The method according to claim 17 wherein the measured amount of yarn treating
agent collected from the yarn package is used to determine whether the yarn package
has been completely treated.