Background of the Invention
Field of the Invention
[0001] The invention relates to the field of fluid handling. More particularly, the invention
relates to a fluid control system in a measuring and testing instrument. By way of
further characterization but not by way of limitation thereto, the invention is a
pump utilizing a single piston of varying diameter connected to a single driving source.
Description of the Related Art
[0002] Measuring and testing instruments involving liquid handling often require movement
of two or more liquids to or from remote locations. For example, many instruments
require dilution of two or more liquids in a fixed ratio. Many times it is desirable
to do this dilution on a continuous basis as opposed to serially dispensing and mixing
these liquids. Continuous dilutions would be useful in many chemical or biological
analyzers such as continuous flow, stop flow, flame photometers, or atomic absorption
photometers.
[0003] Prior instruments have used peristaltic pumps or multiple piston positive displacement
pumps for continuous dilutions. While suited for their intended purpose, peristaltic
type pumps can tolerate only modest back pressure without leaking. Even if different
diameter tubes are used on the same roller displacement mechanism, different pressure
phases are present which may alter the dilution ratio during each cycle. For large
ratio dilutions, either one extremely small or large diameter flexible tube must be
used. This may be disadvantageous in pump and system design.
[0004] Multiple piston pumps, while suited for their intended purpose, disadvantageously
require some piston diameters to be extremely small where small volume and high dilution
ratios are used. In addition, multiple piston pumps in prior devices require mechanical
coupling or a separate driving mechanism for each piston and are therefore subject
to variations in driving speed, phasing, and backlash.
Summary of the Invention
[0005] The invention is a multiple chamber piston positive displacement pump. A body portion
defines a plurality of chambers with each chamber effectively sealed from each adjacent
chamber. A single piston with varying diameter is coupled to a single driving source.
The piston diameters are sized to cooperatively displace a predetermined volume in
each chamber. At least one port communicates with each chamber. These ports are valved
to control the direction of fluid flow through each chamber.
[0006] In the preferred embodiment, a body portion defines a first chamber and a second
chamber adjacently mounted along a single axis. Each chamber is substantially sealed
from the adjacent chamber. An inlet port and outlet port communicate with each chamber.
A first piston portion is connected to a driving mechanism and is movable into and
out of the first chamber. A second piston portion of predetermined volume is joined
to the first piston portion and is movable into and out of the first and second chambers.
The difference in piston diameters controls the ratio of liquid displaced in each
chamber by the associated piston portion.
Brief Description of the Drawings
[0007]
Fig. 1 is a partial sectional view of a pump in accordance with the preferred embodiment
of the invention; and
Fig. 2 is a perspective view of the pump.
Description of the Preferred Embodiment
[0008] Referring to Fig. 1, a housing 11 defines a first chamber 12 and a second chamber
13. A first piston portion 14 and a second piston portion 15 are movably mounted in
chambers 12 and 13 respectively. While pistons 14 and 15 may be separate units these
pistons are milled from the same casting in the preferred embodiment. Piston 14 is
coupled with a reciprocating drive (not shown) such that pistons 14 and 15 are mutually
driven by the reciprocating drive. An inlet port 16 and an outlet port 17 communicate
with first chamber 12. An inlet port 18 and an outlet port 19 communicate with second
chamber 13. A seal 21 cooperates with first piston portion 14 and housing 11 to seal
first chamber 12 from the outside atmosphere. A seal 22 cooperates with second piston
portion 15 to substantially seal second chamber 13 from first chamber 12. Each of
inlet ports 16 and 18 and each of outlet ports 17 and 19 are connected to a flexible
tube 20.
[0009] Referring to Fig. 2, housing 11 is shown with inlet ports 16 and 18 and outlet ports
17 and 19 connected to flexible tube 20. First piston portion 14 is movably mounted
in housing 11. A reciprocating drive (not shown) is connected to first piston portion
14.
Mode of Operation
[0010] Referring to Fig. 1, housing 11 defines first chamber 12 and second chamber 13. First
piston portion 14 and second piston portion 15 are connected to each other and to
an external drive source which may be any conventional reciprocating drive. First
piston portion 14 slides through seal 21 and second piston portion 15 slides through
seal 22. Assuming piston portion 14 and piston portion 15 are cylindrical, the volume
displaced by second piston portion 15 in second chamber 13 is the area of second piston
portion 15 (πR
152) times the length of the drive stroke (L) where R
15 is the radius of piston portion 15. The volume displaced in first chamber 12 is equal
to the difference in volume displaced by first piston portion 14 and second piston
portion 15. That is, the displaced volume is equal to πL(R
142 - R
152) where R
14 is the radius of. piston portion 14. The total volume displaced in both chambers
is πLR
142. The volume displaced in chamber 12 will equal the volume displaced in chamber 13
when R
14 equals the square root of 2 times R
15.
[0011] The diameters of pistons 14 and 15 can thus be varied to achieve any dilution ratio.
When moderate dilution ratios are desired, it is convenient to use second chamber
13 for the sample liquid and first chamber 12 for the diluent. When the dilution ratio
is large, however, the difference in diameters required are prohibitive. That is,
the diameter of the second piston portion 15 must be very small in relation to that
of first piston portion 14. This requires making piston portion 15 very small or piston
portion 14 very large. The diameter of second piston portion 15 may be so small as
to be prohibitive. In such a case, the first chamber 12 may be used for the sample
and second chamber 13 may be used for the diluent. Thus, piston portion 14 is made
slightly larger than piston portion 15 because a small difference in diameter between
first piston portion 14 and second piston portion 15 would result in the dispensing
of an extremely small sample volume.
[0012] Inlet ports 16 and 18 and outlet ports 17,and 19 are controlled by a suitable valving
and logic such that sample substances and diluent substances may be picked up from
different locations and combined at a continuous fixed ratio in a remote location.
That is, referring to Fig. 1, assuming that the pump and tubes have been primed with
the desired liquids and ports 16 and 19 are open to diluent and sample reservoirs,
respectively, then downward motion of first piston portion 14 and second piston portion
15 will draw diluent substance and calibration substance substantially filling first
chamber 12 and second chamber 13, respectively. Any air contained in the chambers
will rise to the top and be carried out through the outlet ports upon dispensing.
The volumes drawn in depend upon the diameters of first piston 14 and second piston
portion 15 as explained above. Preferably, sample liquid is drawn from a remote location
into flexible tube 20 connected to outlet port 19 by the downward motion of piston
portion 15 while calibration on other liquid is drawn into chamber 13. If inlet ports
16 and 18 are closed and outlet ports 17 and 19 are open, then upward motion of the
first piston portion 14 and second piston portion 15 will dispense diluent substance
and sample substance in a fixed ratio dependent on the diameters of piston portions.
A fixed ratio dilution is thus accomplished. Flexible tubing 20 from outlet ports
17 and 19 could also be connected to a tee portion where calibration or other substances
could be combined with diluent substance.
[0013] . The disclosed invention retains the advantages of positive displacement piston
pumps over peristaltic types and also avoids any variation in ratio due to speed,
backlash, or errors in drive source phasing encountered with prior pumps using multiple
driving sources. Because it utilizes a single drive source and piston, the pump is
simpler and more economical to construct and operate.
[0014] While particular forms of the invention have been disclosed with respect to a preferred
embodiment thereof, it is not to be so limited as changes and modifications may be
made without departing from the scope of the invention. For example, the principle
of operation may be extended to multiple chamber pumps with variations in piston portion
diameters all driven by a single driving source. Another variation would be to have
the diameter of piston portion 14 be less than that of piston portion 15. In that
case the displacement in first chamber 12 and second chamber 13 would be positively
out of phase, that is, while one chamber would be pumping the other would be aspirating.
This arrangement would allow continuous pumping. While pistons portions 14 and 15
and chambers 12 and 13 have been described as being cylindrical, it should be noted
that these chambers and piston portions could be of any suitable shape.
[0015] The foregoing description, taken together with the appended claims, constitutes a
disclosure which enables one skilled in the art and having the benefit of the teachings
contained therein to make and use the invention. Further, the structure herein described
constitutes a meritorious advance in the art which is unobvious to such skilled workers
not having the benefit of these teachings.
1. An apparatus for pumping liquids in fixed ratios comprising:
a housing including a plurality of chambers, each chamber effectively sealed from
each adjacent chamber;
at least one port communicating with each said chamber, said port connectible to a
valving system;
a single piston including a plurality of piston portions coupled to a single driving
source, each said piston portion movably mounted in a corresponding one of said plurality
of chambers, each said piston portion sized to displace a predetermined volume in
each said chamber; and
whereby said driving source moves said piston portions in said chambers thereby pumping
liquid through each said chamber and its corresponding port.
2. Apparatus according to claim 1 wherein said housing includes:
a first chamber and a second chamber adjacently mounted therein along a single axis,
said chambers including a substantially sealed portion therebetween.
3. Apparatus according to claim 2 wherein said piston includes:
a first piston portion having a predetermined cross-sectional area and connected to
a driving mechanism, said first piston portion movable into and out of said first
chamber; and
a second piston portion having a predetermined cross-sectional area, said second piston
portion connected to said first piston portion, said second piston portion movable
into and out of said first chamber and said second chamber.