[0001] The present invention relates to a dehydration filter for use in domestic refrigerators
employing an evacuation system in the high pressure part.
[0002] More particularly, the invention concerns a dehydration filter to be inserted in
the refrigerant circuit between the condenser and the capillary tube of the evaporator
and connected to the service conduit employed for creating a vacuum within the refrigerant
circuit prior to introducing thereinto the refrigerant fluid.
[0003] The dehumidifying filters of the above defined kind and the associated inlet and/or
outlet conduits are usually made of copper, it being generally known that considerable
difficulties are encountered in connecting the filter with the respective conduits
by brazing. These brazed or soldered connections are relatively fragile and expensive
due to the employ of noble metal brazing alloys, and have to be made unter suitable
conditions in order to avoid refrigerant losses due to imperfect, porous and/or irregular
seams.
[0004] The main object of the present invention is therefore the provision of a filter which
is connected to the respective refrigerant circuit by a reduced number of soldered
connections and presents maximum safety, structural simplicity, ruggedness and reliable
sealing function.
[0005] According to the invention, this object is attained by a filtering and dehydrating
unit adapted to be inserted in a refrigerant circuit between the condenser and the
capillary tube of the evaporator thereof, and connected to a service vacuum conduit,
said filter unit being characterized by the fact that the capillary is intimately
associated with the service vacuum conduit, and that the connection of the capillary
and the service conduit to the body of the filter unit is established by a single
solder joint.
[0006] In a first embodiment of the invention, the connection between the end of the capillary
tube and the service conduit is established by partially compressing the latter to
form a seat for the end of the capillary, so as to facilitate the insertion of the
two conduits together into the respective port of the filter unit and to reduce the
section to be filled with the solder material.
[0007] In a second embodiment of the invention, the end of the capillary is partially inserted
into an opening formed in the service conduit, the latter being formed as an extension
of the filter body.
[0008] The characteristics and advantages of the invention will be better understood upon
reading of the following description of exemplary and non-limitative embodiments with
reference to the accompanying drawings, wherein:
fig. 1 shows a diagrammatic longitudinal sectional view of a dehydration filter according
to prior art,
fig. 2 and 3 show diagrammatic longitudinal sectional views of two embodiments of
a filter unit according to the invention.
[0009] As shown in fig. 1, the cylindrical body 1 of a known filter has one of its ends
formed with a port for connection to a capillary 2, while its other end portion is
laterally compressed to form two tubular ports for receiving therein a condensed conduit
3 and a vacuum service conduit 4, respectively.
[0010] In this system the gaseous refrigerant, after having been compressed and subsequently
cooled in condenser conduit 3, flows through the filter in the liquid state, the main
function of said filter being to retain any humidity so as to avoid the formation
of ice in capillary 2 with consequent blocking of the flow within the refrigerant
circuit.
[0011] In order to meet these requirements, the filter body 1 contains an absorbent material
7 such as silica gel or the like acting as a chemical filter, and mechanical filters
5, 6 disposed adjacent the inlet and the outlet of body 1, respectively, for retaining
any solid contaminants and for preventing absorbent material 7 from being carried
out of filter body 1 by the refrigerant fluid.
[0012] After passing through the filter, the refrigerant enters capillary 2 which funstions
to control the amount of the fluid flowing towards the evaporator, wherein it develops
its refrigerating effect due to evaporation and expansion in the gaseous phase.
[0013] During evacuation of the refrigerant circuit preparatory to introducing the refrigerant
thereinto, the air aspirated through service conduit 4 may enter thereinto directly
from condenser conduit 3 without passing through filter body 1, thus avoiding any
contamination or moistening of absorbent material 7.
[0014] Fig. 2 shows a first embodiment of the filter unit according to the invention adapted
to achieve the advantages described above.
[0015] The filter unit shown comprises a tubular body 1 having two outwardly procecting
hemispherical end portions for connection to an end portion of a condenser conduit
3 and the end portions of a service conduit 4 and a capillary 2, respectively.
[0016] The latter connection is preferably formed by locating the end portion of capillary
2 in a seat 8 formed in vacuum service conduit 4 by partially compressing its end
portion. In this manner it is possible to connect both conduits together to the fikter
body with minimum consumption of solder material by a single solder joint 12, so as
to achieve maximum safety and reliability of the connection.
[0017] Diagrammatically shown in fig. 3 is a second embodiment of the invention further
simplified with respect to the one shown in fig. 2 and comprising a cylindrical filter
body 1 having two end portions for connection to condenser conduit 3 and the combination
of service conduit als capillary, respectively.
[0018] In this embodiment the service tube 10 is formed as an integral extension of cylindrical
body 1, the end portion of capillary 2 being inserted in to a port 11 formed in service
conduit 10 and affixed thereto by a single solder joint 13.
[0019] In both embodiments of the invention, the refrigerant circuit functions in the well-known
classical manner, i.e. the liquid refrigerant provenient from the condenser flows
through the absorbent material 7 contained within filter body 1, and enters capillary
2 on its way towards the evaporator. The above described construction results in a
difference, however, with regard to the flow path of the air aspirated from the circuit
during evacuation thereof. In both embodiments of the invention, the aspirated air
passes through the absorbent filter material, in contrast to what happens in the case
of prior art constructions. This feature could be disadvantageous, if the air originally
contained in the circuit containes a certain degree of humidity sufficient to partially
saturate the filter material.
[0020] Extensive and repeated tests have shown, however, that this inconvenient phenomenon
occurs very rarely indeed, and scarcely to such a degree as to impair the efficiency
of the filter. Any inconveniencey of this kind are fully compensated by the technical
and economical advantages obtained by having only a single solder connection of reduced
dimensions for the outlet conduits of the filter, i.e. the capillary and the vacuum
service conduit.
[0021] The filter unit according to the invention may obviously be modified in various manners.
Thus the diameters and wall thicknesses of the filter body and the various conduits
as well as the materials employed may be selected in accordance with the characteristics
of the refrigerant circuit.
1. A filtering and dehydrating unit adapted to be inserted in the refrigerant circuit
of a domestic refrigerator between the condenser and the capillary of the evaporator
thereof, and connected to a service vacuum conduit, characterized in that said capillary
(2) is intimately associated with the service vacuum conduit (4), and in that the
connection of the capillary and the service vacuum conduit to the body (1) of the
filter is established by a single solder joint (12,13).
2. A unit according to claim 1, characterized in that the end portion of said capillary
(2) is located in a seat (8) formed on said service conduit (4) so as to facilitate
the assembly and insertion thereof into a single port of the filter.
3. A unit according to claim 1, characterized in that said service conduit (10) is
integrally formed with said body (1) as an extension thereof, an end portion of said
capillary (2) being inserted into an opening (11) formed in said extension.
4. A unit for a refrigerant circuit, substantially as described with reference to
the accompanying drawings and for the purpose indicated.