[0001] This invention relates to a thin-walled container for pressurized fluid products.
[0002] A new development in the packaging of beverages is a high demand for larger containers
of a size on the order of two liters and larger. It has been proposed to form such
containers of two container halves, preferably made of thin metal such as steel or
aluminum, although plastic is also contemplated, which may be readily formed and wherein
the two container halves are joined by a single peripheral seam disposed generally
mid-height of the container. Such peripheral seam is most easily formed by merely
telescoping preformed interfitting free ends of the container halves and bonding the
overlapped container half portions together preferably by adhesives such as disclosed
in U.S. Patent No. 4,034,132. The resultant seam is more than adequate to maintain
the internal pressure. However, it will be apparent that when such a container is
struck or is dropped so as to strike some surface under abnormal conditions, there.could
be a failure of the container in the peripheral seam area so that a leak would develop
or the two halves would separate.
[0003] The object of the present invention is to provide means for minimizing failure when
such containers are dropped.
[0004] Accordingly, the present invention provides a thin-walled container for pressurized
fluid products, said container comprising a body and upper and lower end portions,
said lower end portion having a pressure-resistant configuration, a thin resilient
plastic film sleeve tightly encircling said container, a flexible support base for
the container having a universal-tiltable slidable fit with said lower end portion
and having normal position in axial alignment with the container, said sleeve extending
under at least a portion of the base and securing said base to said container and
being stretchable to accommodate limited tilting movement of said base with respect
to said container.
[0005] When a container is dropped the sleeve will expand under pressure and effect a controlled
venting of the interior of the container and in the event of seam failure and will
controllably resist endwise separation of the two halves and will also hold the base
in place.
[0006] The sleeve has other advantageous functions in that the sleeve may be in the form
of a label, thereby eliminating either the provision of a separate label or decoration
of the container and being resilient flexes with the container.
[0007] In the drawings:
Figure 1 is a perspective view of a container formed in accordance with this invention;
Figure 2 is an enlarged fragmentary vertical sectional view taken along the line 2-2
of Figure 1, and shows the details of the container peripheral seam and the security
label overlying the same, and attachment of the support base;
Figure 3 is a top end view taken substantially on line 3-3 of Fig.l;
Figure 4 is a bottom end view taken substantially on line 4-4 of Fig. 1, and
Figure 5 is a reduced cross-sectional view taken substantially on line 5-5 of Fig.
2.
[0008] Referring now to the drawings in detail, it will be seen that there is illustrated
in Figure 1 a container formed in accordance with this invention, the container being
generally identified by the numeral 5. The container is simply formed of two container
halves 6 and 7, each of which is of a cup-shaped configuration and may be readily
formed. The container upper half 6 is disposed uppermost and is provided with a suitable
dispensing fitting and closure 8. The container lower half 7 has a bottom construction
9 which is of a configuration to resist the internal pressure within the container
5 and still provide an adequate supporting base and comprises a bottom wall 7a outwardly
convexed somewhat of spherical section on the bottom portion 7b. The bottom portion
7b comprises an inset annulus or side wall portion 7c which merges at its lower edge
with the periphery of the bottom wall 7a and at its upper edge merges into the lower
edge of shoulder 7d which flares outwardly into the lower edge of the cylindrical
side wall 7c of the bottom half 7 of the container.
[0009] Referring now to Figure 2, it will be seen that the container half 6 is joined to
the container half 7 by a peripheral seam 10. The peripheral seam 10 is of a simple
construction and includes an upper end portion 11 of the side wall 7c of container
half 7 telescoped within the lower end portion 12 of the side wall 6a of container
half 6. A suitable bonding material 13 seals the container portions 11 and 12 against
leakage and separation due to high internal pressures.
[0010] It is to be understood that the container halves 6, 7 may be formed of suitable materials
which, if not metal, cannot be secured together in a conventional manner such as by
welding or by soldering, and accordingly the bonding material could be suitable adhesives
as hereinbefore noted.
[0011] It is to be understood that in the peripheral seam 10 the bonding material is loaded
in shear and is more than adequate to prevent separation of the container halves 6,
7 due to internal pressures within the container 5, it being the intended use of the
container 5 to package liquids, preferably beverages, under high internal pressures.
The internal pressures under certain conditions may exceed 100 p.s.i. Further, the
peripheral seam 10 is of a construction normally to be shock resistant in the event
of droppage of the container or other rough handling and will within limits resist
collapse when the container is momentarily subjected to vacuum preparatory to filling.
On the other hand, it will be apparent that should the container 5 be unduly abused,
there could be failure. Normally the failure will be by way of rupture of the seam
10 only sufficient to effect leakage or rapid expulsion of the packaged product. On
the other hand, the failure of the seam 10 could be effected to the extent that the
two container halves 6, 7 would separate.
[0012] In accordance with this invention, it is proposed to provide the container 5 with
a sleeve, generally identified by the numeral 14, which will have several functions.
The sleeve 14 may, of course, carry suitable indicia to serve its function as a label.
Secondly, the sleeve 14 will be formed of a heat shrinkable plastics material film
such as Polyvinyl Chloride which may be readily shrunk into place with the film having
sufficient strength to prevent rupture upon failure of the seams 10.
[0013] It is to be noted that the label sleeve 14 has an upper end portion 15 which engages
around a corresponding upper end portion 16 of the container half 6. In a like manner,
the label sleeve 14 will have a lower end portion 17 which engages peripherally around
a collar 20 of a support base 21.
[0014] The support base 21 has an inwardly stepped shoulder 22 which fits complementally
against the underside of the peripheral edge portion 7f of the bottom wall 7a of the
bottom half section 7. The lower edge of shoulder 22 merges into the upper end of
a generally vertical outer wall 23 of a cushion ring 25 which is generally of U-shape
in cross-section. The base further comprises a downwardly convened heel wall 26 which
is adapted to provide a seat at its crest 27 upon any supporting surface such as a
table top or the like. The wall 26 merges at its inner edge with the lower edge of
an inner frusto-conical wall 28 which at its upper edge is provided with an outturned
flange 29 which is cupped beneath the adjacent portion of the bottom wall 7a of the
container. A plurality of vent holes 30, 30 extend through the heel wall 26.
[0015] As best seen in Fig. 2, the plastic overwrap or sleeve 14 has a corner end portion
32 which is shrunk tightly under the shoulder 22 and, if desired, may additionally
be adhesively bonded thereto or integrated therewith. The support base may be of preferably
plastic material such as polyethylene and is distortable so that upon the container
being'dropped at an angle to the ground or floor, the base can cant slightly upon
striking the ground and thereupon will stretch the sleeve on one side and fold it
on the other. After the container comes to rest, the base will reposition itself being
urged by the bias in the stretched portion of the sleeve.
[0016] In addition, the hollow construction of the base will, upon its collapse, cushion
the fall. The collapse of the base is controlled by the resilience of the material
as well as the metering of the air from the chamber 35 through the vent or metering
holes 30.
[0017] Thus, the label 14 is both generally tightly sealed with respect to the exterior
of the container 5 and is interlocked with the upper ends of the container 5 in a
manner to resist separation of the container halves 6, 7.
[0018] In the event the pressurized container 5 is damaged to the extent that there is any
peripheral rupture of the seam 10, the label 14 will serve to prevent an immediate
venting of the contents to the atmosphere and will function as a valve to allow the
gradual venting of the container. On the other hand, should the rupture of the seam
10 be to the extent that the container halves 6, 7 begin to separate at the seam 10,
the anchoring of the opposite ends of the label 14 to the container halves 6, 7 will
prevent immediate separation of the container halves and will also function as a valve
to vent the pressure from within the container, thereby eliminating the force which
would effect separation of the container halves.
[0019] It is to be understood that the label 14 may be provided as a pre-printed sleeve
which may be readily telescoped over the container 5 and then heat shrunk in place
in a conventional manner. If added strength is desired, the sleeve may be of a seamless
construction.
1. A thin-walled container for pressurized fluid products, said container comprising
a body and upper and lower end portions, said lower end portion having a pressure-resistant
configuration, and a thin resilient plastic film sleeve tightly encircling said container,
characterized by a flexible support base for the container having a universal tiltable
slidable fit with said lower end portion and having normal position in axial alignment
with the container, said sleeve extending under at least a portion of the base and
securing said base to said container and being stretchanble to accommodate limited
tilting movement of said base with respect to said container.
2. A container according to claim 1, characterized in that said base is formed of
distortable plastic material, said lower end portion having a convex shape and said
base complementally engaging said end and upon impact said base canting by sliding
on the bottom end with respect to the container to cushion impact loads.
3. A container according to claim 1 or 2, characterized in that said base and lower
end portion of the container have abutting shoulders and said sleeve extends uner
the shoulder on said base, and the base has a support in slidable engagement with
the bottom of the container.
4. A container according to claim 1, 2 or 3 where- ini.said container is formed of
two halves joined in a peripheral seam defined by telescoped portions of said container
halves and being adhesively bonded together, characterized by said sleeve extending
completely about said body and in part about the upper end portion thereof and in
addition to providing securement means for the base to the container providing means
for controlling venting of the container in the event of a leak in the seam.
5. A container according to any of claims 1 to 4, wherein said container is formed
of adhesively joined halves which have oppositely facing end portions, characterized
in that said sleeve also engages the upper end portion and resiliently restrains said
container halves against axial separation.
6. A container according to any of claims 1 to 5, characterized in that said film
sleeve is heat shrunk in situ.