Pneumatic lift pad

Description

[0001] This invention generally relates to fluid pressure devices and more particularly to a flexible, elastomeric, cord-fabric reinforced inflatable container that functions as an extremely powerful and efficient pneumatic lift pad or jack. The invention concerns in particular a high pressure lift pad comprised of two substantially rectangularly-shaped covers enclosing an expansion chamber and having valve means for connection to a source of high pressure fluid wherein each cover comprises at least two parallel cord reinforcement fabrics, the cords of one fabric being oriented orthogonally with respect to the other and pass through the peripheral edges of the pad and are oriented orthogonally with respect to parallel cord fabric embedded laterally within the edges of said pad. Such a lift pad is known from FR-A-2305381.

[0002] Further lift pads of the type alluded to are known and used in the art, there being various types and configurations available which attempt to meet the needs and requirements demanded of this type device. Exemplary of these are lift pads described and illustrated in US―A―3982731, US―A―4036472, US―A―4067544 and US―A―4143854.

[0003] Furthermore GB-A-1169023 discloses an inflatable high pressure load supporting bag composed of two substantially rectangularly shaped cord reinforced elastomeric covers enclosing an expansion chamber and having valve means for connecting to a source of high pressure fluid. The known bag comprises

a) a first reinforcement fabric comprised of a plurality of parallel cords, each of said covers being continuous from one cover through two opposite peripheral edges with the ends overlapping.

b) a second reinforcement fabric comprised of a plurality of parallel cords, each of said cords being continuous from one cover through the remaining two opposite peripheral edges with the ends overlapping the cords of the second reinforcement fabric being orthogonally oriented with respect to the cords of the first reinforcement fabric and the lapped ends of each of the reinforcement fabrics being embedded in elastomer. This known device is termed a load supporting device.

[0004] The object of the present invention is the provision of a pneumatic lift pad structure which . results in a very low profiled pre-inflation device that may be positioned in confined spaces and inflated to perform a powerful lifting function. The object is solved by the means described in the characterizing portion of claim 1.

Brief Description of the Drawings

[0005] Various aspects and advantages of the invention will be better understood from a consideration of the following detailed description and accompanying drawings in the several figures in which like parts bear like reference numerals and in which:

Figure 1 is a plan view of the topside or the bottom side, both sides being identical, of the pneumatic lift pad comprising the invention;

Figure 2 is an elevational view, in section as may be taken on line 2-2 of Figure 1, with the various plys separated for ease in illustrating the pre-cured ply orientation of the laminated pad structure;

Figure 3 is an elevational view similar to Figure 2, in section and as may be taken on line 3-3 of Figure 1, illustrating the pre-cured ply orientation of the structure;

Figure 4 is a partial elevational view, in section, of the structural components shown in Fig. 2 upon being press vulcanized partially inflated;

Figure 5 diagramatically illustrates the arrangement of the reinforcement cord fabric plys;

Figure 6 is a perspective view, partially broken away and partially in section, illustrating the valve mounting within the structure of the pad; and

Figure 7 is a diagramatic plan view of the corner valve mounting illustrated in Fig. 6 showing the reinforcement cord orientation relative to the valve.

Detailed Description of the Invention

[0006] Referring to the drawings, a pneumatic pad in accordance with this invention is generally indicated by reference numeral 10, which pad 10 is a multi-ply integrally laminated construction in a substantially square or rectangular configuration. While it will be recognized that other geometric shapes may be applied to the pad 10 and these are considered within the scope of the invention a square or rectangular shape is more conducive to the manufacturing process and therefore this description will be specifically directed to pneumatic pads of a square or rectangular configuration.

[0007] With particular reference to Figs. 2, 3, 4 and 5, the structural components comprising the pad are clearly illustrated. Basically the pad structure comprises an inner fluid (liquid or air) impervious liner or envolope 12, first and second cord fabric plys 20 and 30, an outer envelope 14, and a valve 16 (shown in Figs. 1 and 6) for pressurizing the pad 10. The elements of liner 12, cord fabric plys 20 and 30 and outer envelope 14 are all common to two integrally laminated covers 11 and 13 as illustrated in Fig. 4.

[0008] The inner liner 12 is comprised of elastomeric ply sheets 12a and 12b, the sheet 12b being of a smaller dimension than the sheet 12a and thus providing a lap joint when the peripheral edges of the sheet 12a are folded over the sheet 12b. Because the pneumatic pad of this invention is a press-molded product, two sheets of a release paper 18 are inserted between the liner sheets 12a and 12b to maintain separation of the two upon vulcanization. Thus, upon being vulcanized, an enclosed envelope 12 is formed by the sheets 12a and 12b. Strips of gum elastomer 12c may also be provided and laid in along the periphery of the release paper 18 to maintain a uniform thickness of the liner 12 when a valve 16 is positioned in one of the corners as illustrated in Figs. 1 and 6.

[0009] The cord fabric plys 20 and 30 are made similarily to a tire cord fabric and these may be of monofilaments or multifilament yarns of wire, synthetic or natural textiles, or glass embedded in a suitable elastomer to maintain a parallel orientation between adjacent cords. Steel wire, nylon, polyester, or aramid are the preferred cord materials because of the rigorous type application for these pads. The cord fabrics 20 and 30 are made in flat sheets to a specific length and width for a particular pad size and these sheets are folded in a press brake such as to impart a specific radius R to the cords prior to fabrication of the pad structure. For example the fabric may be folded such that a bend radius R of 4-20 mm is effected to the cords and the ends are overlapped to at least 75% of the length of fabric between the folds. A release liner is inserted to prevent sticking together of the overlapping fabric so that it may be stored for later use. The bend radius R will thus eliminate kinking of the cords throughout assembly, and cure operations. As illustrated, the cord fabric 20 comprises individual cords 22 folded such that it surrounds the innerliner 12, the ends of the cords 22 starting and ending a short distance in from the edge of the innerliner. In this configuration, the cord fabric 20 is single ply in one cover of the pad but it is double ply in the opposite cover. Similarly, the cord fabric 30 is folded such that individual cords 32 exhibit a radius R in the area of the fold and this fabric is applied about the cord fabric 20 such that the cords 32 are orthogonal to the cords 22. The cord fabric 30 however is applied oppositely to the cord fabric 20, that is, it is applied such that the lapped ends are positioned in the opposite cover than the lapped ends of the cord fabric 20. In this manner the cord fabric 30 provides a single ply in one cover where the cord fabric 20 is double ply and provides a double ply in the opposite cover where the cord fabric 20 is single ply. The orientation of the cord fabrics 20 and 30 combine to provide at least three plys of cord fabric in each of the covers 11 and 13 of the pneumatic pad 10. More simply stated there are two substantially complete plys of cord fabric 20 and one ply of cord fabric 30 in one cover of the pad while there are two substantially complete plys of cord fabric 30 and one ply of cord fabric 20 in the opposite cover of the pad and the cords 22 are oriented orthogonally to the cords 32.

[0010] While at least three cord fabric plys are in evidence in what whould comprise the top cover 11 and bottom cover 13 of the pad 10, only a single ply of cord fabric would be provided in the edge walls of the pad. In this circumstance, cord fabric inserts 24 are positioned lengthwise along the lateral edges between the innerliner envelope 12 and the cord fabric plys 20 and 30. Thus, and because the cords 22 and 32 are oriented vertically in the edge areas of the pad, the cord fabric inserts 24 provide orthogonal and lateral reinforcement cords in the edges of the pad.

[0011] The outer envelope 14 comprises a cover ply sheet 14a and a cover ply sheet 14b which are lap joined about their peripheral edges. The outer envelope 14 is comprised of an elastomer such as neoprene that provides excellent weather and abrasion resistance and in addition is resistant to a wide range of chemicals. The envelope is further characterized by a texture illustrated in Fig. 1 that provides a very high friction surface. While there are many texture configurations that may be applied, applicants have found that a small basketweave pattern 26 provides an excellent slip resistant friction surface to the pneumatic pad. This is of course important for the maintenance of the pad in its intended orientation in heavy lifting applications. Because the lift pad of this invention is a press-molded product, the texture may be imparted to the pad exterior covers by means of a suitable textured mold liner. Further, and to provide an aid in positioning of the pad, there is provided a high visibility locator embedded in each cover of the pad. Fig. 1 illustrates the use of an X-pattern locator 28 but others such as concentric circles or a bullseye pattern may also be applied. The locator pattern is preferably comprised of an elastomer in a high contrast color such as for example yellow or the like that is integrally vulcanized into the cover elastomer of the pad. It will be appreciated from the foregoing that the locator 28 is advantageous in placing of the pad in confined spaces.

[0012] Figures 6 and 7 illustrates the valve mounting within the pad structure and as shown the valve assembly 16 is a solid metal fitting of brass or the like having a tapered butt end 16a that is embedded in the corner elastomer of the pad structure. The valve comprises a substantially triangular shaped butt end 16a having a nipple end 16b that protrudes from the corner of the pad. Integral with the nipple is a hex 16c having internal threads that facilitate connection to a supply of high pressure air for inflation of the pad. The valve unit 16 is firmly seated with the base end 16a tapering to its larger extent toward the center of the pad and in this configuration may not be easily pulled out of the pad elastomer by reason of the crossed cords 22, 32 as illustrated diagramatically in Fig. 7. In order to further embed the valve 16 in elastomer, wedge strips 40 may be positioned along either side of the butt end 16a. As indicated by the ghost line showing of the corner portion of the innerliner sheet 12b the valve 16 is positioned between the innerliner sheets 12a and 12b prior to vulcanization.

[0013] In addition to the structural components named above, applicants envision that in some applications additional cord fabric plys may be desired. In this circumstance, additional flat sheets may be applied to the covers 11 and 13 prior to application of the cover plys 14a and 14b. Further, and to provide increased strengthening of the innerliner 12, square woven fabric inserts 34 may be inserted laterally to cover the edge areas as illustrated by the dash-dotted line showing in Fig. 4. The purpose of the square woven cloth is to contain the liner elastomer 12 upon being inflated under high pressures and to limit splitting of the innerliner elastomer and possible loss of pad integrity by migration of the inflation fluid into the laminated structure.

[0014] Thus, it will be appreciated by those knowledgeable in the lift pad art that applicants have provided an improved pad capable of handling various heavy lifting applications and while certain representative embodiments and details have been shown for the purpose of illustrating the invention, it will be apparent to those skilled in the art that various changes and modifications may be made therein without departing from the spirit or scope of the invention.

Claims

1. A high pressure lift pad comprised of two substantially rectangularly-shaped covers (11, 13) enclosing an expansion chamber and having valve means (16) for connection to a source of high pressure fluid wherein each cover comprises at least two parallel cord reinforcement fabrics (20,30), the cords of one fabric (22) being oriented orthogonally with respect to the other (32) and pass through the peripheral edges of the pad and are oriented orthogonally with respect to parallel cord fabric (24) embedded laterally within the edges, said pad being characterized in that

each of said parallel cords (22) of the first reinforcement fabric (20) is continuous along one cover (13) and around two opposite peripheral edges with the ends terminating in the opposite cover (11) and overlapping at least 75% of the length of the cover (11) from one edge to the other;

each of said parallel cords (32) of the second reinforcement fabric (30) is continuous along one cover (11) and around the remaining two opposite peripheral edges with the ends terminating in the opposite cover (13) and overlapping at least 75% of the length of the cover (13) from one edge to the other and the lapped ends of each of the reinforcement fabrics (20, 30) being embedded in elastomer of the opposite cover such that each cover (13, 11) is comprised of at least three reinforcement cord plies (13=30, 30, 20 and 11 =₂₀, 20, 30).

2. The pneumatic pad as set forth in Claim 1 wherein the cords of the reinforcement fabric (20, 24, 30) are of steel.

3. The pneumatic pad as set forth in Claim 1 wherein the cords of the reinforcement fabric (20, 24, 30) are composed of synthetic yarns.

4. The pneumatic pad as set forth in Claim 1 wherein the cords of the reinforcement fabric (20, 24,30) are composed of synthetic monofilaments.

5. The pneumatic pad as set forth in either Claim 3 or Claim 4 wherein the cords are of nylon.

6. The pneumatic pad as set forth in either Claim 3 or 4 wherein the cords are of polyester.

7. The pneumatic pad as set forth in either Claim 3 or Claim 4 wherein the cords are of aramid.

8. The pneumatic pad as set forth in claim 1 wherein the valve (16) is characterized by a nipple portion (16b) protruding from a corner of the pad, exteriorly of the pad and having a hex nut connector (16c) mounted thereon for connection to a source of fluid pressure, said nipple (16) terminating in a substantially flat triangular shaped based (16a) embedded in elastomer, the taper of the base being substantially parallel to the edges of the pad such that the cords (22, 32) of the fabric reinforcement fabric (20, 30) form crossed cords entrapping the triangular shaped base (16a) within the pad structure.

9. The pneumatic pad as set forth in Claim 2 wherein the cords of the reinforcement fabrics (20, 30) are characterized by a definite bend radius in the area of the pad edge.

10. The pneumatic pad as set forth in Claim 9 characterized by radii of the cords (22, 32) at the fold of at least 4 mm.

11. The pneumatic pad as set forth in Claim 1 wherein the cover elastomer (14a, 14b) is characterized by a high friction exterior surface texture.

12. The pneumatic pad as set forth in Claim 1 characterized by a high visibility, contrasting color pattern (28) embedded in the cover elastomer (14a, 14b) to provide a locator for the pad centre.

13. The pneumatic pad as set forth in Claim 12 wherein the pattern (28) is characterized by an X-pattern, the center of which coincides with the center of the pad.

14. The pneumatic'pad as set forth in Claim 12 wherein the pattern (28) is characterized by a circular pattern the center of which coincides with the center of the pad.

15. The pneumatic pad as set forth in any of the preceding claims characterized by at least one ply (18) of a release material adherred to the inside surface of one of the covers to facilitate press- molding of the pad.

Revendications

1. Coussin de levage à haute pression constitué de deux recouvrements pratiquement rectangulaires (11, 13) renfermant une chambre d'expansion et comportant une valve (16) en vue du raccordement à une source de fluide sous haute pression, chaque recouvrement comprenant au moins deux couches de tissu de câblés de renforcement parallèles (20, 30), les câblès (22) d'une couche de tissu étant orientés de manière orthogonale par rapport aux câblès (32) de l'autre couche de tissu et passant à travers les bords périphériques du coussin, tout en étant orientés de manière othogonale par rapport à des câblés de tissu parallèles (24) enrobés latéralement dans les bords, ce coussin étant caractérisé en ce que

chacun des câblés parallèles (22) du premier tissu de renforcement (20) est continu le long d'un recouvrement (13) et autour de deux bords pér4- phériques opposés avec les extrémités se terminant dans le recouvrement opposé (11) et chevauchant au moins 75% de la longueur de ce dernier d'un bord à l'autre; et

chacun des câblés parallèles (32) du second tissu de renforcement (30) est continu le long d'un recouvrement (11) et autour des deux autres bords périphériques opposés avec les extrémités se terminant dans le recouvrement opposé (13) et chevauchant au moins 75% de la longueur de ce dernier d'un bord à l'autre, les extrémités de chevauchement de chacun des tissus de renforcement (20, 30) étant enrobées dans l'élastomère du recouvrement opposé, de telle sorte que chaque recouvrement (13, 11) soit consitué d'au moins trois plis de câblés de renforcement (13=30, 30, 20 et 11 =20, 20, 30).

2. Coussin pneumatique suivant la revendication 1, caractérisé en ce que les câblés du tissu de renforcement (20, 24, 30) sont en acier.

3. Coussin pneumatique suivant la revendication 1, caractérisé en ce que les câblés du tissu de renforcement (20, 24, 30) sont constitués de fils synthétiques.

4. Coussin pneumatique suivant la revendication 1, caractérisé en ce que les câblés du tissu de renforcement (20, 24, 30) sont constitués de monofilaments synthétiques.

5. Coussin pneumatique suivant la revendication 3 ou 4, caractérisé en ce que les câblés sont en nylon.

6. Coussin pneumatique suivant la revendication 3 ou 4, caractérisé en ce que les câblés sont en polyester.

7. Coussin pneumatique suivant la revendication 3 ou 4, caractérisé en ce que les câblés sont en aramide.

8. Coussin pneumatique suivant la revendication 1, caractérisé en ce que la valve (16) comporte une douille (16b) ressortant d'un coin du coussin, à l'extérieur de ce dernier, et sur laquelle est monté un raccord à écrou à six pans (16c) en vue d'un raccordement à une source de fluide sous pression, cette douille (16b) se terminant par une base de forme triangulaire pratiquement plate (16a) enrobée dans l'élastomère, la conicité de cette base étant pratiquement parallèle aux bords du coussin, de telle sorte que les câblés (22, 32) des tissus de renforcement (20, 30) soient des câblés enfermant la base triangulaire (16a) à l'intérieur de la structure du coussin.

9. Coussin pneumatique suivant la revendication 2, dans lequel les câbles des tissus de renforcement (20, 30) sont caractérisés par un rayon de courbure défini dans la zone du bord du coussin.

10. Coussin pneumatique suivant la revendication 9, caractérisé en ce que, à l'endroit du pliage, les câblès (22, 32) ont des rayons d'au moins 4 mm.

11. Coussin pneumatique suivant la revendication 1, dans lequel l'élastomère des recouvrements (14a, 14b) est caractérisé par une texture superficielle extérieure à haute friction.

12. Coussin pneumatique suivant la revendication 1, caractérisé en ce qu'un motif de couleur contrastante et à haute visibilité (28) est enrobé dans l'élastomère des recouvrements (14a, 14b) en vue de former un repère pour le centre du coussin.

13. Coussin pneumatique suivant la revendication 12, dans lequel le motif (28) est caractérisé par une configuration en X dont le centre coïncide avec le centre du coussin.

14. Coussin pneumatique suivant la revendication 12, dans lequel le motif (28) est caractérisé par une configuration circulaire dont le centre coïncide avec le centre du coussin.

15. Coussin pneumatique suivant l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins un pli (18) en une matière de séparation est collé à la surface intérieure d'un des recouvrements en vue de faciliter le moulage sous pression du coussin.

Ansprüche

1. Hochdruckhebekissen, bestehend aus zwei im wesentlichen rechteckigen Decken (11, 13), welche eine Expansionskammer einschließen und eine Ventileinrichtung (16) aufweisen zur Verbindung mit einer Quelle eines Hochdruckfluids, wobei jede Decke wenigstens zwei Verstärkungsgewebe (20, 30) aus parallelen Korden aufweist, wobei die Korde eines Gewebes (22) orthogonal zu dem anderen (32) ausgerichtet sind, durch die Umfangskanten des Kissens verlaufen und orthogonal zu einem parallelen Kordgewebe (24) orientiert sind, welches seitlich innerhalb des Randbereichs eingebettet ist, dadurch gekennzeichnet, daß jeder der parallelen Korde (22) des ersten Verstärkungsgewebes (20) kontinuierlich längs einer Decke (13) und um zwei gegenüberliengende Umfangsränder angeordnet ist, wobei die Enden in der gegenüberliegenden Decke (11) enden und wenigstens 75% der Länge der Decke (11) von einer Kante zu der anderen überlappen, daß jeder der parallelen Korde (32) des zweiten Verstärkungsgewebes (30) kontinuierlich längs einer Decke (11) und um die verbleibenden zwei gegenüberliegender Umfangsränder angeordnet ist, wobei die Enden in der gegenüberliegenden Decke (13) enden und wenigstens 75% der Länge der Decke (13) von einer Kante zur anderen überlappen, und daß die überlappenden Enden jedes der Verstärkungsgewebe (20, 30) im Elastomer der gegenüberliegenden Decke eingebettet sind, derart, daß jede Decke (13, 11) aus wenigstens drei verstärkenden Kordlagen (13=30, 30, 20 und 11=20, 20, 30) besteht.

2. Pneumatikkissen nach Anspruch 1, dadurch gekennzeichnet, daß die Korde des Verstärkungsgewebes (20, 24, 30) aus Stahl bestehen.

3. Pneumatikkissen nach Anspruch 1, dadurch gekennzeichnet, daß die Korde des Verstärkungsgewebes (20, 24, 30) aus synthetischen Garnen zusammengesetzt sind.

4. Pneumatikkissen nach Anspruch 1, dadurch gekennzeichnet, daß die Korde des Verstärkungsgewebes (20, 24, 30) aus synthetischen Monofilamenten zusammengesetzt sind.

5. Pneumatikkissen nach Anspruch 3 oder 4, dadurch gekennzeichnet, daß die Korde aus Nylon sind.

6. Pneumatikkissen nach Anspruch 3 oder 4, dadurch gekennzeichnet, daß die Korde aus Polyester sind.

7. Pneumatikkissen nach Anspruch 3 oder 4, dadurch gekennziechnet, daß die Korde aus Aramid sind.

8. Pneumatikkissen nach Anspruch 1, dadurch gekennzeichnet, daß das Ventil (16) aus einem Nippelabschnitt (16b) besteht, welcher von einer Ecke des Kissens nach außen vorsteht und eine Sechskant-Verbindungsmutter (16c) aufweist, die zum Anschluß an die Quelle des Druckfluids vorgesehen ist, daß der Nippel (16) in eine im wesentlichen flache dreieckförmige Basis (16a) ausläuft, die in Elastomer eingebettet ist, daß die Verjüngung der Basis im wesentlichen parallel zu den Kanten des Kissens verläuft, derart, daß die Korde (22, 32) des Verstärkungsgewebes (20, 30) gekreuzte Korde bilden, welche die dreieckförmige Basis (16a) innerhalb des Kissenaufbaus einschließen.

9. Pneumatikkissen nach Anspruch 2, wobei die Korde der Verstärkungsgewebe (20, 30) gekennzeichnet sind durch einen bestimmten Krümmungsradius im Bereich der Kante des Kissens.

10. Pneumatikkissen nach Anspruch 9, gekennzeichnet durch Radii der Korde (22, 32) in der Faltung von wenigstens 4 mm.

11. Pneumatikkissen nach Anspruch 1, wobei das Deckenelastomer (14a, 14b) gekennzeichnet ist durch eine äußere Oberflächentextur hoher Reibung.

12. Pneumatikkissen nach Anspruch 1, gekennzeichnet durch ein gut sichtbares kontrastreiches Farbmuster (28), das in dem Deckenelastomer (14a, 14b) eingebettet ist, um eine Bestimmung des Kissenzentrums zu schaffen.

13. Pneumatikkissen nach Anspruch 12, wobei das Muster (28) gekennzeichnet ist durch ein X-Muster, dessen Zentrum mit dem Zentrum des Kissens übereinstimmt.

14. Pneumatikkissen nach Anspruch 12, wobei das Muster (28) gekennzeichnet ist durch ein kreisförmiges Muster, dessen Zentrum mit dem Zentrum des Kissens übereinstimmt.

15. Pneumatikkissen nach einem der vorhergehenden Ansprüche, gekennzeichnet durch wenigstens eine Lage (18) aus einem Trennmaterial, das an der Innenfläche einer der Decken angeklebt ist, um die Preßformung des Kissens zu erleichtern.

Drawing