[0001] The invention relates to an injectionmoulded plastics crate or tray having upstanding
walls and a bottom,particularly for transporting hard fruit.
[0002] Such a crate or tray has to meet the requirements that the bottom is sufficiently
rigid thus preventing the so-called "trampoline"effect" during transporting of fruit;the
bottom is not allowed to sag under.the load of the contents of the crate or tray when
its underside is unsupported even not after a long period of time; the bottom should
be so flat so that it cannot form impressions on the contents of the crate or tray
and the underside of the crate or tray should have such a configuration that no dirt
can gather at that location, whilst an incidental contact between subjacent fruit
and said bottom should not cause an impression of the bottom in said fruit.
[0003] In order to meet these requirements, a thick, solid bottom could be used, but this
presents the disadvantages, that the crate or tray becomes heavy, that much plastics
material has to be used and that the production of said crate or tray with respect
to the required period of cooling of the latter, is very timeconsuming.
[0004] The use of reinforcing ribs under the bottom of the plastics crate or tray present
the disadvantage that on stacking the respectives crates or trays containing fruit,
impressions of said ribs migth occur in said fruit, so that also this measure does
not offer a benificial solution.
[0005] The present invention now aims to overcome these disadvantages and this is attained
according to the invention in that such a plastics crate or tray is characterized
in that the bottom of the crate or tray is reinforced by means of at least one case,
the upper wall of said case being integral with the bottom.
[0006] The plastics crate or tray in accordance with the invention presents the advantage
that a proper reinforcement of the bottom is obtained, whilst the case or cases can
be given such a shape that fruit resting thereupon, will not be damaged or impressed
by said case or cases.
[0007] The case or cases are formed simultaneously with injection moulding the tray or crate
by using male moulding cores. In order to retract the cores easily and without damaging
the inner walls of the case or cases opposite walls of a case preferably converge
towards the centre of a case.
[0008] So as to permit an optimum and effective injection moulding operation, the case or
cases and at least the lower wall thereof, comprises at least one case aperture through
which the core can be supported during the injection moulding operation. In order
to reinforce the area around said case aperture this area is preferably reinforced
by reinforcing ribs.
[0009] The bottom of the crate or tray preferably inclines from at least one of the upper
walls of a case towards the side regions of the bottom, running parallel therewith.
The provision of vent apertures in the lower portions of the bottom, simultaneously
effects an outlet for liquid, such as washing liquid and of dirt, if any.
[0010] Preferably the shape of the bottom of the plastics crate or tray is chosen in such
a manner that said crate or tray may at least rest upon a floor through parts differing
from a cas6 or cases according to the invention. The latter measure is very convenient,
as damage of fruit due to the presence of case according to the invention, need not
necessarily be taken into account when entirely filling a plastics crate or tray and
subsequently stacking a second filled crate or tray thereupon.
[0011] In order to improve a more even positioning of the plastics crate or tray upon the
floor, the lower side of the circumference of the bottom comprises a bottom edge into
which the case or cases open. The height of said bottom edge is preferably such that
a case or cases cannot contact the floor at the location where a crate or tray rests
upon said floor, so that the case or cases are unable to distort the bottom of the
crate or tray, thus causing a damage of its contents. By locally providing the latter
bottom edge with edge apertures an outlet for liquid, such as washing or leakage liquid
and of dirt, is provided, Should the height of two opposite parts of the above- described
bottom edge be, at least locally, greater than that of two other opposite parts of
the edge and the case or cases a plate can be inserted between the higher bottom edge
parts of the crate or tray and the floor, for conveying purposes.
[0012] The present invention will be illustrated, by means of an embodiment as shown in
the accompanying drawings, wherein:
Figure 1 shows a perspective view of a plastics crate or tray according to the invention;
Figure 2 shows a cross-section of the plastics crate or tray according to line II-II
in figure 1;
Figure 3 shows a cross-section of part of the plastics crate or tray according to
line III-III in figure 1;
Figure 4 shows a lower view of part of the bottom of a plastics crate or tray in accordance
with the invention.
[0013] The plastics crate or tray of fig. 1 consists of two longitudinal side walls 1 and
two transverse side walls 2 being interconnected, by means of preferably hollow corner
parts 3 for supporting superposed trays or crates; the plastics crate or tray further
comprises a bottom 4 connected with the longitudinal side walls 1 and the transverse
side walls 2. Underneath the bottom 4 two hollow cases 5 are provided, which preferably
open into a circumferential bottom edge 6 of the bottom 4 so that each case 5 has
two open ends.
[0014] The plastics crate or tray according to the invention comprises venting apertures,
reinforcement ribs, handles and so on as known per se and which will not be described.
[0015] Fig. 2 shows a cross-section according to line II-II in fig. 1. As can be seen in
fig. 2, the case 5 converges towards the centre from both its two open ends. The tapering
embodiment of the case facilitates the removal of injection moulding cores and prevents
furthermore damages to the walls of a case 5.
[0016] Fig. 2 also shows that the centre of the case presents an aperture 7 formed during
the injection moulding process by a support (not shown) of the injection moulding
mould in order to support the extremities of cores (likewise not shown) around which
core a case 5 is injection moulded. In order to reinforce the area of each case 5
around the case aperture 7, reinforcement ribs 8 are provided in the vicinity of the
case aperture 7.
[0017] Fig. 3 shows a partial cross section of the plastics crate or tray according to line
III-III in fig.. 1. According to this preferred embodiment two cases 5 are situated
above the plane through the free ends of a circumferential bottom edge 6, whilst the
bottom 4 inclines from the case or cases 5 towards bottom edge portions running parallel
with said case or cases. At suitable points of the lower portions of bottom 4, bottom
apertures 9 are provided for an outlet of liquid and moisture and for obtaining some
ventilation. The bottom part between the two parallel cases 5 is a flat bottom part.
[0018] The provision of one or more apertures 10 in the bottom edge 6 allows a ventilation
and outlet of e.g. washing or leakage water from the port of the floor below the plastics
crate or tray.
[0019] By giving one pair of opposite portions of bottom edge 6 a greater height than the
other pair of opposite portions and the case or cases 5, a slit-shaped opening between
the floor and the crate or tray placed thereupon, is obtained. B
v pushing a plate through said opening to below the crate or tray, said crate or tray
becomes easily conveyable by means of, for example, a fork lift truck.
[0020] It should be noted that a lack of said bottom edge 6 and a direct contact of the
cases 5 with the floor, would only permit such a conveyance by shifting a single crate
or tray or a stack of said crates or trays resting upon the floor.
[0021] Fig. 4 is a bottom view of an area including and·surrounding aperture 7, of a sleeve
5. This figure also shows the reinforcing ribs 8, as previously illustrated in figures
2 and 3, each rib at least extending between two walls of a case and the converging
shape of a case 5.
[0022] In some cases it may be recommended to close the open ends of a hollow case 5 with
closing lips 13 which are hingeably connected with the bottom of case 5. The lips
13 are then provided with nocks 14 which engage depressions or apertures 15 in the
upper part of a case.
[0023] As already mentioned hereinbefore the lower side of the cases 5 present case apertures
7 formed during injection moulding due to the presence of supports for the cores as
required for forming the cases 5. These case apertures 7 may be closed by means of
covers 11 with nocks 12 engaging the bottom part of a case 5.
1. An injection moulded plastics crate or tray having upstanding walls and a bottom,particularly
for transporting hard fruit, characterized in that the bottom (4) of said plastics
crate-or tray is reinforced by means of at least one case (5), the upper wall of said
case (5) being integral with the bottom (4).
2. A plastics crate or tray according to claim 1, characterized in that a pair of
opposite walls (7,8) of a case (5) converges towards the centre of a case (5).
3. A plastics crate or tray according to claim 1 or 2, characterized in that the vicinity
of the centre of a case (5) comprises at least one case aperture (7).
4. A plastics crate or tray according to claim 3, characterized in that the area near
said case aperture (7) is reinforced by means of reinforcing ribs (8).
5. A plastics crate or tray according to one or more of the preceding claims, characterized
in that the bottom of said plastics crate or tray (4) inclines at least at one side
from the upper edge of a case (5) towards a portion of the bottom edge (6) extending
parallel with said case (5).
6. A plastics crate or tray according to one or more of the preceding claims 1 to
4, characterized in that the crate or tray comprises two parallelly extending cases(5)the
bottom (4) substantially having a horizontal plane between the two cases (5) and none
of said cases (5) projecting below the other portions of the plastics crate or tray.
7. A plastics crate or tray according to claim 5 or 6, characterized in that the lower
portions of the bottom comprise bottom apertures (9).
8. A plastics crate or tray according to claims 5 to 7, characterized in that the
cases extend into a circumferential edge (6) of the bottom (.4), preferably said edge
(6) is higher than the case or cases .
9. A plastics crate or tray according to claim 8, characterized in that the lower
side of said edge (6) is locally provided with edge apertures (10).
10. A plastics crate or tray according to claims 7 or 8, characterized in that the
dimensions of the case or cases (6) and bottom edge (6) are thus that the edge projects
locally to beyond said case or cases.