TECHNICAL FIELD
[0001] This invention relates to aseptic filling of containers used to package flowable
material such as orange juice, apple juice, applesauce and the like. Such containers
ordinarily are formed in a cuplike configuration of plastic, paperboard, metal, glass
or other material and are closed in a sealed condition by a suitable lid.
BACKGROUND ART
[0002] Known container filler mechanisms include nozzle means which is disposed above a
container to be filled so that flow of material into the container frequently is accompanied
by undesirable splashing and spraying or misting and closure means for such nozzles
is sometimes not entirely effective and permits dripping of the flowable material
following the completion of a container filing operation. Such splashing and dripping
is highly undesirable because it affects the accuracy of fill and also interferes
with the sealing of the container by a sealing lid and may result in a defective seal
which leads to contamination of the contents of the container. Known arrangements
include reciprocating mechanisms in which a piston rod is exposed to atmosphere during
some portion of the cycle with obvious potential for contamination. Other known devices
simply utilize a continuous flow of product which introduce product directly to the
container and which may thus interfere with sealing. Other known arrangements utilize
a nozzle which is lowered into a container to be filled and is raised during filling
to minimize splashing. It is also known to raise the container during filling to prevent
splashing. European patent application Ser. No. 79301525.6 published under No. O 008
870 and owned by the applicant of this application discloses a sealing mechanism for
applying a cover to a container in an aseptic environment which is isolated from atmosphere.
DISCLOSURE OF INVENTION
[0003] According to this invention in one broad aspect, sterile flowable material in a sterile
reservoir under sterile inert gas pressure is supplied through check valve means into
a static measuring cylinder which is isolated from atmosphere by a rolling seal between
the interior of the cylinder and a part of the movable piston therein and inert gas
at a pressure above atmospheric pressure is supplied to the interior of the measuring
cylinder between the rolling seal and the piston. Discharge of flowable material is
effected from the measuring cylinder to a transfer cavity defined by an outer fixed
housing and an inner movable nozzle. A rolling seal forms a fluid tight junction between
the housing and nozzle. In order to prevent contaminant from atmosphere from entering
the transfer cavity, sterile inert gas under slight pressure above atmospheric pressure
is supplied to the transfer cavity which is in communication with the interior of
the nozzle. An operating rod is reciprocable within the nozzle and controls a nozzle
valve. A diaphragm seal is interconnected between the operating rod exterior and the
interior of the nozzle so that sterile inert gas under pressure in the transfer cavity
is sealed against atmosphere and the interior of the nozzle is maintained under aseptic
conditions whereby flowable material may be dispensed from the nozzle into a container
to be filled which itself is disposed in an aseptic environment as disclosed in European
Patent Application Ser. No. 79301525.6.
[0004] Means are provided for elevating the nozzle after the nozzle is opened during a filling
operation thereby to inhibit any tendency to splash and the undesirable results of
splashing. In order to prevent dripping following a filling operating and closure
of the nozzle valve, the nozzle is constructed so that the inner surface of its lower
end is outwardly bevelled and the closure member at its upper part is of cone shaped
configuration complimentary to the outwardly bevelled part of the nozzle. The lower
part of the closure element is provided with a groove in which a suitable sealing
element of resilient material such as an O-ring is mounted thereby to provide means
for preventing leakage following engagement of the O-ring with the inner outwardly
bevelled surface of the lower end of the nozzle. The area below the O-ring groove
is straight sided and is inside the tapered seat thereby leaving an annular cavity
or annular opening to restrain drops of liquid by capillary action.
[0005] The nozzle is supplied with a charge of material to be dispensed into the container
by means including a transfer cavity disposed about a part of the nozzle together
with a measuring cylinder arranged to communicate with the transfer cavity and provided
with a measuring piston coupled mechanically with the nozzle so that during a nozzle
charging operation by the measuring cylinbr, the nozzle is mechanically moved upwardly
until its lower end occupies a position slightly above the container to be filled.
During a container filling operation the measuring piston moves upwardly to a cylinder
charged position. During this operation the nozzle itself is uncoupled mechanically
from the measuring cylinder and is arranged to move downwardly. The nozzle is free
to occupy a lowermost position at the beginning of a filling operation at which time
the nozzle valve is opened. The filling operation as explained is accompanied by upward
splash free movement of the nozzle to its uppermost position
which is mechanically linked to the measuring piston.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] In the drawings FIG. 1 is an overall block diagram which represents the major components
of the invention; FIG. 2A is a side view of a mechanism constructed according to the
invention and which represents the nozzle in its uppermost position and the measuring
piston in its lowermost position upon completion of a nozzle charging operation; FIG.
2B is a view similar to FIG. 2A but which shows the parts in the positions which they
occupy with the nozzle in its lowermost position at or shortly after the beginning
of a container filling operation and with the measuring piston in its uppermost position
at the beginning of a nozzle charging operation; FIG. 3 is a cross-sectional view
of the measuring cylinder and piston which are shown in FIGS. 2A and 2B; FIG. 4 is
a cross-sectional view of the nozzle and its closure element and operating means;
and in which FIG. 4A is an enlarged view of a fragmentary portion of FIG. 4.
BEST MODE FOR CARRYING OUT THE INVENTION
[0007] In the drawings the schematic arrangement of FIG. 1 includes a reservoir R the interior
of which is isolated from atmosphere and in which flowable material is contained as
well as sterile inert gas under pressure. A conduit 7 and a check valve V interconnect
reservoir R and measuring cylinder 1 the interior of which is isolated from atmosphere
and which contains sterile inert gas under pressure. Conduit 8 interconnects the interior
of nozzle housing 2 and the interior of measuring cylinder 1 which is isolated from
atmosphere and which is maintained under pressure of sterile inert gas so that flowable
material may be supplied under aseptic conditions from reservoir R to cup C which
itself is disposed in enclosure 3 in an aseptic environment of a sterile inert gas
under slight pressure.
[0008] In the drawings the numeral 1 generally designates a measuring cylinder and its associated
structure and the numeral 2 generally designates the nozzle and associated structure
formed according to this invention. The container to be filled is designated at C..
The measuring apparatus 1 and the nozzle structure 2 are mounted on and supported
by a suitable base plate 3 to which a plurality of vertically disposed posts 4 and
5 are secured and at the upper ends of which a cover plate 6 is secured. Only two
vertical posts 4 and 5 are shown in FIGS. 2A and 2B. It will be understood that a
corner post is provided at each corner of the generally rectangular base 3 and of
cover 6, the front corner posts being omitted for clarity. Base 3 defines the upper
boundary of a sterile environment therebelow.
[0009] Generally speaking material to be dispensed into container C is supplied from a gas
tight temperature controlled sterile reservoir R through an inlet conduit 7 into the
measuring cylinder 1 as the measuring piston moves upwardly and thence through conduit
8 to nozzle structure 2 from which the flowable material is discharged into container
C.
[0010] Upward charging motion of the measuring piston 9 and downward discharging motion
of piston 9 within measuring cylinder 10 is imparted by vertically reciprocable operating
rods 11 which are driven by suitable crank means which is not shown in the drawings.
Operating rods 11 are connected by means of pin 14 to arm 12 which is oscillatable
about fixed pivot 13 as is obvious from FIGS. 2A and 2B. Set screw 15-is used to adjust
the effective length of arm 12 for purposes of adjusting the amount of fill. Turnbuckle
structure 16 is provided with threaded portion 17 and is interconnected with vertically
reciprocable arms 18 by pin 19. The vertically reciprocable elements 18 shown in FIGS.
2A and 2B are provided with a cross pin 20 which is inserted through the opening 21
in the connecting block 22 threaded securely at 23 to the piston rod 24 which is secured
at its lower end to the measuring piston 9 as is obvious from FIG. 3. As operating
rods 11 reciprocate up and down as shown in FIGS. 2A and 2B, the arm 12 swings about
its fixed center 13 and vertically reciprocates turnbuckle 16,17, rod 18, and cross
pin 20 and in turn the piston block 22, the piston rod 24, and piston 9.
[0011] As is best shown in FIG. 3, a check valve V having a housing 25 is connected with
conduit 7 and includes a cavity 25a in which a cylinder 25b is slidable. Cylinder
25b is closed at its right hand end as indicated at 25c and includes a plurality of
apertures 25d. A compression spring 25e biases the cylinder 25b toward the left as
viewed in FIG. 3. This check valve is arranged to allow flow from left to right and
to be sealed against flow in the opposite direction. Thus as piston 9 moves upwardly,
flowable material to be dispensed into container C is drawn inwardly through conduit
7 into cavity 25a and causes cylinder 25b to move to the right against the force exerted
by spring 25g. This establishes communication from cavity 25a through ports 25d with
cavity 25e and the lower portion of measuring cylinder 10 so that when piston 9 occupies
its uppermost position the portion of cylinder 10 disposed below piston 9 is filled
with material to be dispensed into container C. Housing 25 is secured in fluid tight
fashion by an O-ring 25f to base structure 27.
[0012] As is apparent from FIG. 3 measuring cylinder 10 is secured in fluid tight fashion
by sealing means such as O-ring 26 to the base structure 27 and piston rings 9a provide
a sliding seal between measuring..piston 9 and measuring cylinder 10.
[0013] The upper end of measuring cylinder 10 is provided with a flange 28 which cooperates
with the flange portion 29 of tube 30 which is clamped in place by a two part clamping
device 31 which is of conventional construction.
[0014] For the purpose of providing means for isolating the interior of measuring cylinder
10 from atmosphere, a rolling seal is provided and comprises a diaphragm membrane
32 having a central aperture through which the threaded stud 23 projects. From FIG.
3 it is apparent that the inner portions of membrane 32 are clamped between piston
rod 24 and piston block 22 which is screwed down via the threads 23a into firm contact
with the upper end of piston rod 24. The outer edge of membrane 32 is clamped between
flanges 29 and 28 in fluid tight relation. In order further to insure that the interior
of measuring cylinder 10 is free of contamination from ambient atmosphere, the interior
of the upper portion of measuring cylinder 10 above measuring piston 9 and below the
rolling seal 32 is supplied with a sterile inert gas such as sterile nitrogen through
the inlet conduit 3.3. Pressure of this gas above piston 9 and below the rolling seal
32 is maintained at a level somewhat above atmosphere so as to preclude the entry
of contaminating material from ambient atmosphere into the interior of measuring cylinder
10 above piston 9.
[0015] The stroke of measuring piston 9 and the quantity of flowable material drawn into
the measuring cylinder 10 is determined by the length adjustment of pivot arm 12 via
its threaded portions 15 so that the greater the upward travel of piston 9 the greater
the quantity of material drawn into the measuring cylinder 10 through conduit 7 and
check valve 25 as is obvious. Downward motion of measuring piston 9 forces the flowable
material disposed therebelow outwardly through conduit 8 and its associated conduit
34 which is interconnected by clamping couple 35 with conduit 8 and which is arranged
to discharge material to be dispensed into the nozzle structure 2.
[0016] As is apparent in FIGS. 2A and 2B downward movement of operating rods 11 and associated
structure including cross pin 20 is accompanied by upward movement of connecting rods
36 and the nozzle structure interconnected therewith through pin 37 due to the fact
that operating arm 38 is pivoted at 39 to fixed support means 40 and is arranged with
its left hand portion 41 underneath the cross pin 20 and with its right hand end rotatably
pinned at 42 to vertically disposed operating rods 36. While a downward movement of
cross pin 20 and of measuring piston 9 is accompanied by positive mechanically coupled
upward movement of operating rods 36, pivot 37, and of the nozzle structure associated
therewith, it is apparent that downward movement of operating rods 36 and of the nozzle
may occur which is free of the cross pin 20 and which is accompanied by clockwise
rotation of operating arm 38 about pivot 39.
[0017] Nozzle structure 2 is shown in cross section in FIG. 4 in a discharging condition
during which upward movement of the nozzle takes place in order to prevent splashing
of the material dispensed into the container C. The lost motion relationship between
the left hand end of operating arm 38 and cross pin 20 permits upward movement of
the nozzle structure 2 which is independent of but coupled with the movement of measuring
piston 9 as is apparent from FIGS. 2A and 2B.
[0018] As is apparent from FIG. 4, housing structure 45 is provided with a lower flange
46 which is secured by bolts 47 to base 3. Housing 45 thus is fixed in position while
the nozzle structure is slidable vertically inside housing structure 45.
[0019] In order to provide for various seals and to provide mechanism for operating the
closure element of the nozzle, the structure generally described as nozzle structure
is a composite assembly made up of a number of parts. For example lower nozzle element
48 is provided with an outwardly bevelled outlet indicated at 49 and a cone shaped
upper portion 50 of closure element generally designated at 51. A peripheral groove
53 is formed in a cylindrical lower portion 52 of the closure element 51 and a yieldable
sealing element such as an O-ring 54 is mounted in groove 53 and during closed condition
engages the outwardly bevelled inner surface 49 of the hollow tube 48. When the valve
is closed the O-ring is compressed somewhat which creates capillary action so that
any drop is retained in the annular cavity. Closure element 51 is secured to vertically
reciprocable rod 55 so that when the closure element is in its down position as represented
in FIG. 4 material may be dispensed into container C. When the closure element 51
is in its up position with the O-ring 54 in engagement with the lower portion of the
bevelled surface 49 the lower end of the nozzle is closed in a leak proof fashion
because of the engagement of the O-ring with the lower portion of the bevelled surface
49 which provides an annular cavity immediately below the O-ring for accumulation
of any excess flowable material by capillary action thereby to prevent dripping. Surface
50a slidably engages surface 48a to shear any solid pulp or other material which might
tend to foster dripping of liquid or to cause opening of the valve.
[0020] Flowable material fed into conduit 34 enters transfer cavity 56 formed about the
portion 48 of the nozzle and defined by the somewhat enlarged inner surface of housing
45. Apertures 57 and 58 are provided in the nozzle tube 48 and allow the passage of
flowable material from the transfer cavity 56 to the inside of tube 48 and about the
operating rod 55. When the valve is open this material flows into container C in the
direction indicated by the arrows 59. Ribs 60 and 61 are formed along the upper surface
of the cone shaped portion 50 so as not to form an umbrella as the material flows
outwardly in the direction of the arrows 59. Such an umbrella causes the capture of
gas which could agitate and possibly splash the flowable material.
[0021] At the beginning of a filling operation, the nozzle tube 48 occupies its lowermost
position and the closure element 51 is open as shown in FIG. 4. As the filling operation
begins, nozzle tube 48 is elevated while the closure element 51 remains open. Pressure
fluid disposed above the piston of the fluid motor 63 drives the nozzle tube 48 and
the closure element 51 downwardly in unison. Elevating motion is imparted to the nozzle
48 by the down stroke of the piston 9 and of rods 18, cross pin 20 and element 38.
[0022] Since the closure element 51 and its operating rod 55 are movable independently relative
to nozzle tube 48, any suitable actuating means may be provided for effecting such
motion. Valve opening motion is effected by valve opening piston 65 which is secured
to the rod 55 and which is vertically slidable within valve opening cavity 66 formed
within tube 67 which is threadedly secured at 68 within the upper portion of nozzle
tube 48. Pressure fluid for valve opening piston 65 is introduced into opening cavity
66 through a conduit 69 and the hollow interior portion 70 of valve rod 55 through
ports 71 and 72 to the upper working face of piston 65. O-ring 73 facilitates the
seal between the periphery of valve opening piston 65 and the interior surface of
valve opening cavity 66.
[0023] For the purpose of isolating the valve opening cavity 66 from the transfer cavity
56 and the interior of the lower portion of nozzle tube 48, a flexible diaphragm having
a central aperture 75 is provided with a central opening clamped between lower part
55a of rod 55 and upper part 55b of rod 55 while the outer periphery of flexible seal
or membrane 75 is securely gripped between the shoulder 76 of tube 48 and the lower
end of tube 67 due to the threaded relationship as indicated at 68 whereby tube 67
is screwed firmly into contact with the periphery of membrane 75.
[0024] In order to impart upward closing movement to closure element 51 relative to nozzle
48, a valve closing cavity 78 is formed within tubular element 79 which is threaded
at 80 to the outer upwardly extending portion of tube 67 and fluid pressure is supplied
to valve closing cavity 78 through conduit 81. Valve closing piston 82 is threadedly
related as indicated at 83 with the upwardly extending outer hollow portion of the
valve rod 55 and is provided with a piston ring such as an 0-ring 84 so that pressure
fluid supplied through conduit 81 to valve closing cavity 78 effects upward movement
of valve closing piston 82 and of the rod 55 which in turn effects closing of the
closure element 51.
[0025] For the purpose of determining the lowermost position of the closure element 51,
an adjustable stop 85 is threaded as indicated at 86 with the exterior surface of
the upper part 82a of piston 82. Thus with adjustable stop 85 screwed upwardly relative
to the upper end 82a of piston 82, the valve closure element 51 may move downwardly
a greater distance than such element can move if the stop element 85 is lowered or
screwed downwardly relative to part 82a so as to engage the upper end 79a of tube
79 and thus to allow a lesser degree of downward opening movement of valve closure
element 51.
[0026] Due to the relationship between the stop 85 and the upper end 79a of tube 79, it
is apparent that predetermined upward motion of the nozzle structure 48 necessarily
is accompanied by upward motion of the valve rod 55 and of the closure element 51.
This upward motion of the nozzle structure 2 due to the action of piston 9 which in
its downward travel causes cross pin 20 to engage arm 38 which in turn moves counterclockwise
about pivot 39 to raise pin 42 and the nozzle 48 and associated parts.
[0027] For the purpose of isolating the transfer cavity 56 from atmosphere, a rolling seal
91 having. a central aperture disposed about the upper end 67a of tube 67 is arranged
so that the inner periphery of this rolling seal 91 is clamped between the shoulder
67b of tube 67 and the lower end of tube 79, such clamping action being effected by
the threads 80 as is obvious from FIG. 4. The outer edge portion of the rolling seal
91 is clamped between flange 45a of tube 45 and flange 95a of tube 95 by a conventional
two-part clamp device 96. Thus by means of the rolling seal 91 movement of the nozzle
tube 48 and parts associated therewith relative to the housing 45 may be effected
without contamination from the atmosphere above the rolling seal 91, pressure being
maintained within the housing 45 and below the rolling seal 91 by sterile inert gas
supplied through tube 97 to the interior of housing 45. This pressure is maintained
at a level slightly above atmosphere so as to preclude any possibility of contamination
from atmosphere. O-rings 99, 100, and 101 are provided to effect sliding seals of
telescoping elements.
[0028] Rolling seal 91 and diaphragm 75 serve to isolate the transfer cavity from atmosphere.
[0029] For the purpose of properly coordinating opening and closing of closure element 51
relative to nozzle 48 and for effecting lowering movement of the nozzle 48, suitable
control mechanism is provided and may include solenoid actuated pneumatic valves.
If desired such pneumatic valves may be mechanically actuated.
[0030] In order to effect opening movement of the closure element 51 by pressure fluid supplied
to conduit 69, an operating rod 102 shown in FIGS. 2A and 2B is pinned at 103 with
operating arm 38 and thus is reciprocated vertically through an opening formed in
top cover plate 6 so as to come into engagement with a switch element schematically
represented at 104 and mounted on suitable support structure 105 disposed atop the
cover plate 6. Thus as the operating elements 11 move upwardly, nozzle structure 48
and its operating arm 36 move downwardly and operating arm 38 is rotated in a clockwise
direction about the pivot 39 to cause upward movement of operating rod 102. When the
nozzle 48 and its operating rods 36 reach their lowermost position, the upper end
102a of operating rod 102 engages the switch mechanism 104 and thus opens the valve
supplying pressure fluid through conduit 69. As already explained, this action results
in pressure being supplied to valve opening cavity 66 and the resulting downward movement
of rod 55 and of closure element 51 relative to nozzle 48.
[0031] With the closure element 51 in the open position flow of material into container
C is initiated while the nozzle 48 is in its lowermost position. Upward movement accompanied
by filling of container C results when operating rods 11 move downwardly causing the
cross pin 20 to move downwardly thereby to swing the operating arm 38 in a counterclockwise
direction about fixed pivot 39 which in turn moves the nozzle 48 upwardly. This downward
movement of cross pin 20 and of rods 18 causes operator element 107 to move downwardly
into engagement with switch actuating element 108. Operation of this element occurs
as the operating rods 18 and the measuring piston 9 arrive at their lowermost positions
and as the nozzle 48 and parts associated therewith arrive at their uppermost position.
Actuation of device 108 actuates an electric solenoid or other suitable device such
as a pneumatic valve so as to allow pressure fluid to enter through the conduit 81
into the valve closing cavity 78 so that pressure on the lower surface of piston 82
imparts upward valve closing movement to valve rod 55 and to closure element 51 relative
to nozzle tube 48 so that this element closes the outlet end of the nozzle as the
nozzle reaches its uppermost position.
[0032] Following the completion of upward movement of nozzle tube 48 and downward movement
of operating rods 11 and measuring piston 9, operating elements 11 begin their upward
travel accompanied by downward movement of nozzle element 48 and parts associated
therewith. When the operating rods 18 arrive at their uppermost positions the operating
element 107 engages the switch operator 110 which in turn by solenoid or pneumatic
means admits fluid pressure to the upper portion of the cylinder comprising a part
of fluid motor 63. Such pressure drives the operating arms 36, the pivot 37, and the
nozzle tube 48 and parts associated therewith toward their down positions. When the
down position is reached, measuring pistcn9 is in its uppermost position following
which operating arms 11, 18, and cross pin 20 begin their downward movement which
in turn by the mechanical interlock through bar 38 and pivot 42 initiates upward movement
of nozzle 48 and the cycle is repeated.
[0033] The apparatus is self draining since liquid material in cylinder 10 may flow through
conduit 8, transfer cavity 56, parts 57 and 58 and outwardly through tube 48 when
the closure element 51 is open.
[0034] Thus with the apparatus in assembled condition the device may be sterilized with
steam, hot water or other aqueous liquid sterilant.
[0035] There are no flexible hoses and their attendant connections for the flow of flowable
material such as orange juice so that accumulations of microorganisms are eliminated.
[0036] The fact that the flow of flowable material is by positive displacement insures that
the quantity of material supplied to container C can be maintained constant and may
then be supplied to many containers with minimum variation in amount supplied.
INDUSTRIAL APPLICABILITY
[0037] It is apparent from the above description that this invention is primarily intended
for use in filling containers such as plastic, paperboard, glass, metal or other containers
with flowable material such as orange juice, apple juice, and the like and that the
invention is particularly adapted to ensure aseptic conditions for packaging a product
due to the concept of isolation of product areas from actuating means by the sealing
arrangement 91 and 75 and in part to the isolation of the open container and its contents
from ambient atmosphere and also due to the fact that during filling, spraying, splashing
and dripping following closure of the nozzle by the valve closure means are prevented
so that a proper seal can be achieved between the open upper end of the container
and its lid.
1. Apparatus for aseptically filling a container (C) disposed within a sterile walled
enclosure structure (3) pressurized with a sterile inert gas, said apparatus comprising
a nozzle (48) movably mounted in an aperture formed in a wall of said enclosing structure
and located above said container, a housing (45) secured to said wall in fluid tight
relation and disposed about said nozzle, a rolling seal (91) secured in fluid tight
relation to the interior of said housing and to the exterior of said nozzle and forming
a fluid tight cavity therebetween, means (97) for supplying inert sterile gas under
pressure somewhat above atmospheric pressure to said cavity, and aseptic means (56-58)
for supplying sterile flowable material to the interior of said nozzle.
2. Apparatus according to claim 1 wherein said aseptic means comprises a transfer
cavity (56) within said housing and disposed about said nozzle and isolated from atmosphere
by said rolling seal (91), and at least one aperture (57) in said nozzle and forming
a passage between said transfer cavity and the interior of said nozzle.
3. Apparatus according to claim 1 or claim 2 wherein an operating rod (55a) reciprocably
is mounted in said nozzle and a closure element (51) is mounted on said rod and arranged
to open and close the lower end of said nozzle and wherein a flexible fluid tight
seal (75) is secured about said rod and to the inner surface of said nozzle.
4. Apparatus according to any of the preceding claims wherein said aseptic means includes
a measuring cylinder (10) in fluid tight communication with the interior of said nozzle
(48), a measuring piston (9) movable in said measuring cylinder, a rolling seal (32)
forming a fluid tight seal between said measuring cylinder and piston and isolating
the interior of said measuring cylinder from atmosphere, and means (33) for supplying
sterile inert gas under pressure to said interior of said measuring cylinder.
5. Apparatus according to claim 4 wherein said measuring cylinder (10) is in fluid
tight communication with an aseptic reservoir (R) of flowable material through a check
valve (V) arranged to accommodate flow of material into said measuring cylinder.
6. A container filler comprising a vertically disposed tubular nozzle (48) having
an outlet at its lower end, housing structure (45) disposed about said nozzle and
defining a transfer cavity (56) arranged to receive and to supply to the interior
of said nozzle a fluid for filling a container (C) through said outlet, valve means
including a valve rod (55a) and a closure element (51) on said valve rod and disposed
within said nozzle for controlling said outlet, and means for opening (65) and closing
(82) said valve means.
7. A container filler according to claim 6 wherein a rolling seal (91) having an inner
aperture is secured about its outer edge with said housing structure and abouts its
inner aperture with an outer surface of said nozzle thereby to establish an aseptic
seal therebetween.
8. A container filler according to claim 7 wherein said reeling seal (91) is arranged
to isolate said transfer cavity from atmosphere.
9. A container filler according to claim 7 or claim 8 wherein a resilient seal (99)
is arranged to form a seal between said housing structure (45) and the exterior of
said nozzle (48) and is disposed between said transfer cavity (56) and said rolling
seal to form a barrier cavity (97a) therebetween.
10. A container filler according to claim 9 wherein said barrier cavity (97a) is filled
with a sterile inert gas at a pressure in excess of atmospheric pressure.
11. A container filler according to any of claims 6 to lO wherein a diaphragm (75)
having an inner aperture is secured about its outer periphery to an inner surface
of said nozzle (48) and about its inner aperture with an outer surface of said valve
rod (55a) so as to establish an aseptic seal therebetween.
12. A container filler according to any of claims 6 to 11 wherein a valve closing
cavity (78) is formed within said nozzle and wherein a valve closing piston (82) is
mounted on said valve rod and reciprocable within said valve closing cavity and wherein
means (81) are provided for supplying pressure fluid to said valve closing cavity
thereby to close said closure element.
13. A container filler according to any of claims 6 to 12 wherein a valve opening
cavity (66) is formed within said nozzle and wherein a valve opening piston (65) is
mounted on said valve rod and reciprocable within said valve opening cavity and wherein
means (81) are provided for supplying pressure fluid to said valve closing cavity
thereby to close said closure element.
14. A container filler according to claim 13 wherein said means for supplying pressure
fluid to said valve opening cavity includes a hollow portion (70) of said valve rod
at a position thereof remote from said closure element (51).
15. A container filler according to any of claims 6 to 14 wherein said nozzle (48)
is slidably mounted in said housing structure (45).
16. A container filler comprising a tubular nozzle (48), valve means including a closure
element (51) mounted at one end of said nozzle, a valve rod (55) reciprocably mounted
within said tubular nozzle, valve closing piston means (82) mounted on said valve
rods and movable therewith within a valve closing cavity (78) formed within said nozzle,
and means (81).for supplying pressure fluid to said cavity thereby to effect closing
movement of said valve closing piston means, and said vale rod and of said closure
element.
17. A container filler according to claim 16 wherein a stop member (85) is adjustably
mounted on said valve rod (55) and engageable with a part (79a) of said nozzle to
determine the maximum limit of opening travel of said valve rod and of said closing
element.
18. A container filler according to claim 16 or claim 17 wherein said valve rod (55)
is hollow for a portion of its length and in communication with the working face of
a valve opening piston (65) mounted on said valve rod and reciprocable within a valve
opening cavity (66) defined by said nozzle, and wherein pressure fluid is supplied
to the hollow portion of said valve rod thereby to effect opening movement of said
opening piston of said valve rod and of said closure element.
19. A container filler comprising a nozzle (48) disposed above an open container (C)
to be filled, valve means (51) in said nozzle, means (63) for lowering said nozzle
into said container while said valve means is closed, means (65) for opening said
valve means at approximately the time when said nozzle reaches its lowermost position,
means (38) for elevating said nozzle while said valve means is open, and means (82)
for closing said valve means at approximately the time when said nozzle reaches its
uppermost position.
20. A container filler according to claim 19 wherein a measuring cylinder (10) and
piston (9) are in communication with said nozzle and arranged to force a predetermined
quantity of flowable substance into said nozzle during elevating movement thereof
and while said valve means is open.
21. A container filler according to claim 20 wherein said measuring cylinder (10)
is fixed inposition and said measuring piston (9) is directly coupled with said nozzle
by positively acting coupling means (38) during elevating movement of said nozzle.
22. A container filler according to claim 20 or claim 21 wherein said measuring cylinder
(10) is fixed and said measuring piston (9) is coupled with said nozzle by a lost
motion coupling means (20,38) during filling of said flowable substance into said
measuring cylinder.
23. A container filler according to any of claims 20 to 22 wherein said nozzle (48)
is lowered by operating means (63) which is independent of said measuring piston at
least during an initial portion of a nozzle lowering operation.
24. A container filler according to any of claims 20 to 23 wherein a rolling seal
(32) having a central aperture is arranged with its outer edge secured to an extension
of said measuring cylinder and with its cental aperture secured to an extension of
said measuring piston so as to form a seal therebetween whereby said measuring piston
and cylinder are isolated from ambient atmosphere.
25. A container filler according to claim 24 wherein means (33) are provided for filling
the space between said rolling seal (32) and said piston (9) with a sterile inert
gas at a pressure somewhat above atmospheric pressure thereby to preclude the entry
of atmospheric air into said measuring cylinder.
26. In a container filler, a vertically disposed tubular nozzle (48) having an outwardly
bevelled inner surface (49) at its lower end, a closure element (51) having an upper
cone shaped part (50) whose outer surface is of complementary nesting configuration
to said bevelled inner surface and having a lower cylindrical part (52), and a yieldable
sealing ring (54) disposed about said lower cylindrical part of said closure element
and engageable with said bevelled inner surface of said nozzle to close said lower
end of said nozzle and to effect capillary action.
27. A filler according to claim 26 wherein said nozzle outlet includes a bevelled
surface (49) and said closure element includes a resilient sealing ring (54) on a
cylindrical part thereof for engaging said bevelled surface.
28. A filler according to claim 26 or claim 27 wherein said closure element includes
a cone shaped part (50) about said cylindrical part and wherein at least one rib (60,61)
is formed on said cone shaped part.
29. A container filler according to any of claims 20 to 28 wherein the stroke of said
piston is adjustable to vary the quantity of material into said nozzle.
30. A method of filling a container with flowable material under aseptic conditions
which method comprises displacing by independent drive means (63) a dispensing nozzle
(48) having a dispensing aperture to bring the dispensing aperture within the container
(C) to be filled, actuating separate drive means (11,12) to cause a predetermined
volume of the flowable material to be supplied from a measuring device (10) to the
dispensing nozzle and to cause simultaneous withdrawal of the nozzle dispensing aperture
from the container, actuating valve means (51) controlling flow through the dispensing
aperture to open the aperture for dispensing said volume of the flowable material
during withdrawal movement of the nozzle, and operating the measuring device for recharging
with more of the flowable material.