[0001] The invention relates to a method of driving a device for filling bottles or the
like comprising a plurality of filling members that can be closed and through each
of which a separate bottle is filled during operation, whilst the bottle and the filling
member concerned are moving from a feeding station of bottles to a delivery station
of the bottles.
[0002] For filling bottles or the like, for example, in a brewery, refreshing and alcoholoc
beverage industries they are filled during their movement through the device concerned
with the aid of filling members usuht ally comprising a filling pipe and a sealing
sleeve. The product to be introduced into the bottles is pressed in at a relatively
high pressure of about 2 to 7 kgs/cm
2. Inter alia due to this high pressure it often occurs that a bottle engaged at the
feeding station by a filling member breaks down during the displacement across the
device. Glass fragments will often stick to the filling member, for example, the filling
pipe or the sealing sleeve. These small glass fragments may get into the next following
bottle filled by means of the same filling member, since the glas particles are carried
along with the liquid to be introduced into the bottle. Even four or five bottles
filled in order of succession by means of the same filling member may thus be contaminated
by glass particles. It is almost impossible to detect such glass particles so that
such bottles containing glass particles are likely to be handed over to the consumer.
[0003] The invention has for its object to provide a method in which the disadvantage of
contamination of filled bottles by glass involved in the use of the filling devices
hitherto known can be eliminated.
[0004] According to the invention this can be achieved by watching the bottles connected
with a given filling member near the feeding station and near the delivery station
and when it is detected that a given filling member is connected with a bottle near
the feeding station and arrives without said bottle at the delivery station, by actuating
means for signalling the bottle next connected with the filling member concerned.
[0005] By suitably signalling a bottle filled by a filling member previously connected with
a bottle thas has broken down it is easy to remove such a bottle which may be contaminated
by glass particles in order to prevent said bottle from being passed to the consumer.
[0006] According to the invention a bottle filling device comprising a bottle feeding station,
a bottle delivery station and means for displacing the bottle through the device whilst
the bottles are filled with the aid of filling members travelling with the bottles,
can be readily adapted to carry out the method according to the invention by arranging
a detector near the feeding station for assessing the presence or absence of a bottle
at a filling member, by arranging a detector near the delivery station for assessing
the presence or absence of a bottle at a filling member and by providing a counter
for cheoking the displacement of the bottles, said two detectors and the counter being
coupled with a signalling mechanism for signalling a bottle in a manner such that
the signalling mechanism is actuated for a bottle connected with a filling member
that is recognized as having previously been connected with a bottle near the feeding
station and as having arrived without said bottle at the delivery station.
[0007] . The invention will be described more fully hereinafter with reference to an embodiment
of a device according to the invention shown schematically in the accompanying drawing.
[0008] A conventional device for filling bottles 1 or the like with a liquid or the like
comprises a transport mechanism with the aid of which the bottles to be filled can
be conveyed along a given path from a bottle feeding station 2 to a bottle delivery
station 3. Whilst the bottles 1 are displaced along a given path, in the accompanying
drawing a substantially circular path, through the device, each bottle is connected
with a filling member that can be closed and that moves with the bottle concerned
along at least part of the path covered by the bottle in the device. Usually such
a filling member comprises a filling pipe and a sealing sleeve and the bottles are
arranged on lifting plates disposed in the filling direction for presssing the bottles
upwards against the sealing sleeves so that the filling pipes get into the bottles.
In normal operation the product is introduced into the bottle through the filling
pipe for a given period of time, after which the supply of the product is stopped
at the instant at which the bottle or the like is filled to the desired height.
[0009] According to the invention a detector 4 is arranged near the point where the bottles
arrive at the feeding station 2. With the aid of said detector it can be perceived
whether a bottle to be filled is present or is not for a given filling member. In
a similar manner a detector 5 is arranged near the exit point of the bottle i.e. near
the delivery station 3 in or - der to check whether a bottle is present at each filling
member. These detectors may be of conventional structure and may be formed by a source
of light and a photo-electric cell, the light ray from the source to the photocell
being or not being interrupted, when a given filling member is passing by the detector,
in accordancd with the presenae or absence of a bottle for said filling member.
[0010] At a suitable spot along the path covered by the bottles to be filled across the
device a counter 6 is arranged for counting the number of filling members passing
by.
[0011] Moreover, at a comparatively short distance from the feeding station 2 a closing
mechanism 7 is arranged near the path covered by the bottles. With the aid of said
closing mechanism a filling member-passing by can be shut for preventing further filling
of the bottle or the like with said filling member.
[0012] The two detectors 4 and 5 and the counter 6 are connected to a computer receiving
the signals from said parts. The arrangement is such that for each one of the plurality
of filling members forming part of the filling device a signal is applied to the computer
to indicate whether a bottle to be filled is present or absent at the filling member
passing by the detector 4. After a period of time this filling member will arive at
the detector 5, which, in turn, applies a signal to the computer, which is indicative
of the presence or absence of a bottle. The two signals are compared with one another
and when detector 4 has assessed the presence of a bottle for a given filling member,
whereas detector 5 ascertains the absence of a bottle, the conclusion is that the
bottle concerned has broken down. When the computer reeeives such a fracture signal,
it calculates with the aid of the counter 6 the instant at which the filling member
concerned passes by the closing mechanism 7. At the instant at which this fining member
passes by the closing mechanism a signal is applied to the closing mechanism by the
computer, the closing mechanism being thus actuated to stop the supply of material
to the bottle or the like through said filling member, for example, by closing a supply
tap forming part of the filling member. The disposition of the closing mechanism is
such that at the instant of actuation of the closing mechanism for blocking a given
gfilling member the bottle connected with Said filling member is only partly filled.
If desired, the structure may be such that after the assessment of a bottle breakdown
for a given filling member a signal is applied to the closing mechanism 7 during a
plurality of consecutive cycles, for example four or five cycles at the instants at
which the filling member concerned passes by the closing mebha- nism so that four
or five bottles connected with said filling member are filled only partly before a
bottle connected with it will be completely filled again.
[0013] The bottles only partly filled are automatically perceived by a conventional detecting
device arranged after a filling device, the partly filled bottles being then removed
by said d-etecting device. Thus it can be ensured in a simple manner that bottles
containing material likely to be contaminated by glass particles are in due time removed
from the production line so that they cannot be delivered to consumers.
[0014] Since usually a device for detecting partly filled bottles is provided anyway, it
is particularly effective to signal contaminated bottles because they are filled only
partly. As a matter of course, it is possible to signal glass-contaminated bottles
in a different way. For example, instead of providing a closing mechanism 7 there
may be provided a mechanism which applies a characteristic indication to the bottle
concerned, so that it can be selected with the aid of said indication and be removed
manually or in a suitable manner by a mechanism.
[0015] Within the spirit and scope of the invention many supplements and/or modifications
of the embodiment described are possible.
1. A method of operating a device for filling bottles or the like comprising a plurality
of filling members that can be closed, through each of which a separate bottle is
filled during operation whilst the bottle and the filling member concerned are moving
from a bottle feeding station towards a bottle delivery station, characterized in
that near the feeding station and near the delivery station it is checked whether
a bottle is connected with a given filling member and, when it is perceived that a
given filling membe is connected with a bottle near the feeding station whereas the
bottle concerned is failing near the delivery station, means are actuated for signalling
the next following bottle connected with said filling member.
2. A method as claimed in Claim 1 characterized in that after the assessement of the
absence of a bottle at a given filling member several bottles subsequently connected
with said filling member are signalled.
3. A method as dlaimed in Claim 1 or 2 characterized in that signalling is caused
by incomplete filling of the bottle concerned.
4. A device for filling bettles comprising a bottle feeding station, a bottle delivery
station and means for displacing the bottles across the device whilst the bottles
are being filled with the aid of filling members moving together with the bottles,
characterized in that a detector is provided near the feeding station for assessing
the presence or absence of a bottle at a filling member, a detector is provided near
the delivery station for assessing the presence or absence of a bottle at a filling
member and a counter is provided for checking the displacement of the bottles, the
two detectors and the counter being coupled with a signalling mechanism for signalling
a bottle, the arrangement being such that the signalling mechanism is actuated for
a bottle connected with a filling member, which is recognized as having been connected
with a bottle near the feeding station and as arriving without said bottle near the
delivery station.
5. A device as claimed in Claim 4 characterized in that the device is provided with
a closing mechanism located at a given distance from the feeding station and being
actuable by the signalling mechanism for closing a filling member.