(57) A cover for an ironing board comprises a fabric layer metallised on one face and
covered over the other face by a layer of resilient foam material about 3 mm thick.
The exposed surface of the foam is covered by a hot melt adhesive. The cover is placed
with the adhesive adjacent the board and bonded to the board by the application of
heat and pressure by, for example, a hand held domestic iron, applied to the metallised
face.
[0001] The invention relates to ironing board covers and to methods of covering ironing
boards.
[0002] Ironing boards comprise rigid surfaces of wood, or metal provided with a fabric cover
to provide a clean smooth surface. Suitable covers are often inherently heat reflective
or coated with heat reflective material. The covers may also be springy to some extent
or be provided with foam backing. Covers normally have to be replaced from time to
time due to wear or damage so ironing board covers are preferably readily replaceable.
This introduces the problem of providing releasable attaching arrangements for the
cover. Because the ironing boards are usually an irregular shape and there are very
many different sizes and shapes on the market, replacement of covers has proved difficult
over many years.
[0003] According to one aspect of the invention, there is provided a cover for an ironing
board comprising a foam backed fabric and a layer of adhesive on the lower surface
of said foam, arranged such that on application of heat and pressure to said upper
surface the adhesive bonds the cover to the ironing board.
[0004] According to another aspect of the invention, there is provided a method of attaching
a cover, comprising a foam backed fabric, to an ironing board, comprising applying
an adhesive to said foam backing, placing the cover on the board, and applying heat
and pressure to bind the cover to the board.
[0005] An ironing board cover according to the invention and method of attaching a cover
to an ironing board will now be described, by way of example.
[0006] The cover comprises a foam backed fabric which is coated on its upper surface with
heat reflective material. This material may be NITEX (Trade Mark) which is a metallised
100% rayon fabric to which polyetherfoam, about 3 mm thick, is applied by a heat lamination
process. Alternatively the material may be MILIUM (Trade Mark) which is a metallised
100% cotton calico fabric to which polyester foam, also about 3 mm thick, is laminated.
An ethylene vinyl acetate base hot melt adhesive is sprayed onto the exposed surface
of the resilient foam layer. The adhesive is non-tacky at ambient temperatures but
serves to bond the cover to the ironing board on application of dry heat and pressure.
[0007] The method of covering an ironing board is as follows:
An ironing board is normally supplied initially with a tailor-made fabric cover on
top of a metal surface. Any other covers are stripped off the board leaving the tailor-made
cover in situ. If there is no tailor-made cover, the board is stripped completely
to expose its metal surface. Any metal strip surround or other similar fastening means
is removed.
[0008] A piece of the new cover is placed over the full ironing surface and its edges trimmed
to leave approximately 7 cm surplus all round the ironing surface. A dry hot iron
is applied to the new cover and pressured firmly down against the board (generally
in the manner used to press heavy gauge material). The new cover is initially held
firmly in position as the pressing starts.
[0009] The ironing board is then turned on its side and the cover moulded around the edges
of the ironing board with the iron. The board is then upturned and the new cover "ironed"
against the underside of the ironing board. Any surplus cover material not bonded
to the board may then be trimmed off. The metal strip surround or similar, if any,
is then replaced.
[0010] Apart from the simplicity of attaching the new cover by heat bonding another significant
advantage of the new cover and the method of fixing it is that new covers can be provided
which can be fitted to any size and shape of ironing board. In the past each size
and shape of board , required a specially prepared and shaped replacement cover to
be available which caused excessive varied stocks to be required and considerable
frustration by ordering or obtaining incorrect sized and shaped replacement covers.
[0011] It will be appreciated that the invention may be carried out with covers in which
the foam backing is fixed to the fabric by adhesive or by other means such as stitching.
[0012] Further, the fabric may not necessarily be provided as heat reflective material or
with a heat reflective surface.
[0013] In a laundry or for commercial ironing boards, the cover may be bonded to the top
surface of the board or its cover by a commercial iron which is pressed down firmly
over the whole surface at once, the commercial iron being in situ and used otherwise
for normal material pressing procedures.
[0014] Further, whereas as it has been mentioned that all covers are'normally removed, a
new cover according to the present invention may be added on top of a used cover if
desired and bonded to that used cover by the method described above. In this context
it has been found, for example, that four covers may be added with satisfactory results.
[0015] Whereas in the described embodiment, a metal board is used, the board may be made
of wood.
1. A cover for an ironing board comprising a foam backed fabric characterised by a
layer of adhesive on the lower surface of said foam, such that application of heat
and pressure to said upper surface causes the cover to bond to the ironing board.
2. A cover according to claim 1, characterised in that said fabric is a heat reflective
fabric or a fabric coated on its upper surface with heat reflective material.
3. A cover according to claim 1 or 2, characterised in that said foam backing is bonded
to said fabric by adhesive.
4. A method of attaching a cover, comprising a foam backed fabric, to an ironing board,
characterised by applying an adhesive to said foam backing, placing the cover on the
board, and applying heat and pressure to bond the cover to the board.
5. A method according to claim 4, characterised in that said heat and pressure are
applied by a hand held domestic iron.
6. An ironing board having a foam backed heat reflective coated fabric cover characterised
in that an adhesive on its lower surface has been bonded to the board by application
of heat and pressure.