[0001] This invention relates to a machine for automatically packaging articles such as
fruit within separate compartments in larger containers for damage free handling during
shipping.
[0002] By packaging in this manner the fruit can be shipped great distances without damage.
In the particular embodiment to be described and illustrated the machine will be employed
in the packaging of grapefruit but it is obvious that this is but one of the various
types of items that can be packaged by using the novel machine disclosed and covered
herein.
[0003] As is obvious when packaging fruit it would be desirable to maintain the fruit out
of contact with each other so that during shipping they will not be abraded and seriously
damaged by virtue of constant rubbing against each other. When fruit is shipped over
large distances the fruit are rubbed against each other literally thousands of times
which has resulted in substantial losses.
[0004] Typical packaging operations currently being employed pack fruits at random in a
container after which the container is sealed and transported from where it is grown
to the consumer. Whatever the distance travelled from orchard to consumer, whether
it be dozens of miles or thousands of miles, the fruit does become damaged to some
extent and in some instances the loss rate ran as high as 10, 20 and even 30 percent
which is obviously very disadvantageous from a cost standpoint.
[0005] Fruit has been packaged in trays which of course is better than loose packing but
tray packaging does not avoid the rubbing occurring between adjacent layers which
causes significant damage.
[0006] It is obvious that any method and apparatus capable of economically, efficiently
and automatically packaging fruit while maintaining the fruit completely separate
from each other would be very desirable. Such an arrangement prevents the substantial
damage that inevitably occurs when boxes of fruit are subjected to the abrading they
receive when the boxes are shaken during transport.
[0007] It has long been recognized that if fruit were packaged in a manner such that they
are totally separated from adjacent fruit by the utilization of honeycomb material
that it would be highly advantageous. Honeycomb has been used for packaging but the
use of such material has essentially been as part of a manual operation and this has
been a slow and very costly procedure. Essentially this type of packing has been accomplished
by manually expanding the honeycomb material and holding the honeycomb in an expanded
position while the fruit is manually inserted. The industry has long been looking
for a fully automatic, damage preventing, packaging system that is low in cost, operates
at a high speed, and is relatively simple in design. The desired aim is to provide
total internal protection for the product being packaged. That is to say, the article
must be protected from pressures that would act to bruise or crush the product. A
machine that can automatically package products in honeycomb capsules at low cost,
high speed and efficient manner would be the answer to the industry's needs.
[0008] The advantage of using honeycomb material is that it provides a very strong configuration
and has a very high strength to weight ratio compared to other products on the market.
The high column strength of honeycomb results in the loads carried by the honeycomb
material being distributed over a series of braced columns. It is this inherent structural
geometry that makes honeycombs such desired material for use in packaging. The cells
of the honeycomb material act to isolate the articles disposed therein from adjacent
articles. In the instant application the honeycomb material is made up of a relatively
high density Kraft paper, but it can, of course, be made of recycled paper, plastic,
or other suitable materials.
[0009] Illustrative of the prior art that discloses a packaging machine capable of automatically
packaging articles into an expanded honeycomb and into a container is that shown in
the specification of GB-A-2,014,532 published on 30.08.79. In the foregoing machine,
articles are moved from an article supply mechanism wherein the articles are nested
into a tray containing expanded honeycomb. Located in the tray is a separator sheet
on which the expanded honeycomb is located. The honeycomb encapsulated articles are
subsequently located on the separator sheet. Thereafter, the expanded honeycomb containing
the articles and the separator sheet is placed into a container. After a series of
layers are placed in the container, the container is closed.
[0010] It may be appreciated that with a mechanism such as is disclosed in the aforementioned
specification of GB-A-2,014,532, an operation wherein the honeycomb encapsulated articles
could be handled separately from a separator sheet would make for a more economical
and efficient operation.
[0011] The machine and method as claimed in claims 1 and 7 respectively allow such an operation
to be achieved.
[0012] Various embodiments of the invention will now be seen by referring to the attached
drawings, in which
Figure 1 is a perspective view illustrating the . various components of the novel
packaging machine;
Figure 2 is a plan view of the machine in Fig. 1 with sections partially broken away
of the machine illustrating the relationship between the conveyor, housing assembly
and other mechanisms of the machine;
Figure 3 is a side elevation taken along line 3-3 of Figure 2;
Figure 4 is a partial perspective view of the fruit infeed conveyor mechanism showing
the fruit in spaced rows;
Figure 5 is a view similar to Figure 4 but showing the spacing plates located between
the rows removed;
Figure 6 is a plan view in perspective similar to Figure 5 but showing the fruit being
compressed into a nested position after which it is to be picked up from the conveyor
by the housing assembly;
Figure 7 is a side elevational view showing the housing assembly in gripping contact
with the fruit prior to removal of the fruit from the conveyor;
Figure 8 is a view similar to Figure 7 and shows the fruit being removed from the
conveyor by the housing assembly;
Figure 9 is a perspective view showing the housing assembly disposing the fruit in
expanded honeycomb located in an expander tray;
Figure 10 is a side elevation view, partially broken away showing the expander tray
with the expanded honeycomb therein in position below the housing assembly just prior
to the fruit being inserted;
Figure 11 is similar to Fig. 10 and illustrates the fruit being disposed in the expander
tray within the honeycomb sections;
Figure 12 is a side elevation view illustrating the housing being moved vertically
to remove the fruit and honeycomb material from the expander tray;
Figure 13 shows a guillotine assembly for cutting sections of compressed honeycomb
from a stack thereof to be expanded in the expander tray;
Figure 14 is a perspective plan view partially broken away showing the various mechanisms
employed in expanding the honeycomb in the expander tray;
Figure 15 shows the expander tray that has just received the compressed honeycomb
prior to the expanding of the honeycomb;
Figure 16 is a view similar to Figure 15 showing the honeycomb in the expanded condition;
Figure 17 is a perspective view showing the mechanism for controlling the flow of
air relative to the vacuum housing assembly;
Figures 18 and 19 are views showing two positions of the valve mechanism for controlling
the flow of air to the vacuum housing assembly;
Figure 20 is a side elevational view showing the housing assembly about to deposit
a row of fruit in the expanded honeycomb within a container;
Figure 21 is a view similar to Figure 20 showing the layer of fruit disposed within
the container;
Figure 22 is a schematic perspective view showing the container in position to receive
a separator sheet from a stack disposed adjacent the container;
Figure 23 shows a container wherein the separator sheet is being placed into position
above a layer of fruit;
Figure 24 is a view showing the frame for the container being removed therefrom after
the container has been loaded to permit the container to be removed;
Figure 25 is a view showing a holder mechanism for the fruit;
Figure 26 is a view showing a fruit being disposed in position in the container within
its holder; and
Figure 27 illustrates a circuit diagram illustrating in schematic form the operation
and timing sequence of various components of the machine.
[0013] Before describing the apparatus in any substantial detail, it is felt that it would
be desirable to describe the series of steps that take place in the operation of the
novel packaging machine in conjunction with the general description of the major components
contained in the machine. With this understanding, the later description of the specific
mechanisms of the machine will be better understood.
[0014] Figure 1 is an overall perspective of the packaging machine 50 illustrating the direction
of movement of the boxes or containers 52 to be filled on a conveyor assembly 54 passing
through the machine. The fruit loading conveyor assembly 56 moves fruit F into a prescribed
nested position to be picked up by the article controlling vacuum housing assembly
60 which is part of the transversely movable major frame assemblage 62. Within the
major frame assemblage 62 housing assembly 60 is vertically movable to effectuate
pick-up and deposition of the fruit into expanded honeycomb and subsequently into
a container 52. In the position shown in Figure 1 the housing assembly 60 is disposed
transversely spaced from the conveyor 56 on which the fruit is disposed and is shown
mounted on guide rails 66 to facilitate movement into position above the fruit loading
conveyor 56 and back to the position shown in Figure 1. After fruit is picked up from
the fruit conveyor assembly 56 and returned to the loading station 70 above the container
52 the fruit is placed into an expanded honeycomb material located in an expander
tray 74 (see Fig. 2). The fruit and honeycomb material is lifted from the expander
tray assembly 74, the tray is removed and the layer of fruit is placed into the container
52. After the first row of fruit is placed in the container 52 and the housing assembly
60 raised, the frame assemblage 62 is moved to enable the housing assembly to pick
up another layer of fruit. When this occurs a separator sheet assembly 76 removes
a separator sheet 78 from a stack of sheets 80 and placed on top of the layer of fruit
that has been deposited in the container. With honeycomb material having a greater
height than the fruit being received the fruit is fully encapsulated. Subsequent layers
of fruit are placed in the container until it is full.
[0015] The schematic plan view shown in Figure 2 illustrates the orientation of the fruit
conveyor assembly 56, the article controlling vacuum housing assembly 60, the separator
sheet assembly 76, the supply of unexpanded honeycomb 84 and the expander tray 74
which is shown located in position with an expanded section of honeycomb.
[0016] In Figure 3 there is shown a side elevation showing the orientation of the expander
tray assembly 74 guillotine mechanism 86, housing assembly 60, container 52 and container
control mechanism 90 for retaining the container in position during the loading operation.
We will now turn to a description of the specific components of the various assemblies.
Intake Fruit Conveyor Assembly
[0017] Figs. 4-9 illustrate in schematic and side elevation views the apparatus and sequencing
of the fruit conveyor assembly 56 for orienting and nesting the fruit thereon so they
can be picked up therefrom and properly located in expanded honeycomb material for
subsequent deposition into a container.
[0018] As previously briefly referred to in Figure 2 fruit is directed by the conveyor 94
(operated in a conventional manner) in rows 96a, 96b, and 96c between stationary plates
98 into an end section 100 of the conveyor where it is located to the side of the
loading station 70. The three rows of fruit move forwardly until the end ones thereof
hit staggered stop mechanisms 102 which are combination switch and stop mechanisms.
Contact with the stop mechanisms acts to stop the conveyor 94. These stops 102 are
fixed in position relative to the main frame 103 supporting the conveyor (see Fig.
7). When this occurs the fruit is in the position shown in Figure 4 wherein the fruit
in the rows are staggered relative to each other with the intermediate row 96b being
located between the fruit disposed in the rows 96a, 96c disposed outward therefrom.
By way of example only the rows are staggered 4-3-4. When the end fruit in the rows
contact the stop mechanisms the pivotally mounted cup arrangements 106 which are similarly
oriented engage the end fruit in the rows leading to the end conveyor section 100
to hold back the fruit within the rows on the main portion of the conveyor. The cups
106 of the cup arrangement are mounted on a rod 110 and are moved between the positions
shown in Fig. 4 and Fig. 9 at the proper timing sequence by suitably provided mechanisms,
not shown. As shown in Fig. 4 the rod 110 is mounted in supports 111 affixed to the
frame 103 and the operation thereof is effected through a piston rod 112 of a cylinder
assembly (not shown) and a link 113 connected to the rod 110.
[0019] Located on the end section 100 of the conveyor are separating plates 114 which are
mounted on a retractable frame structure 116 so that it can be moved out of the way
as shown in Fig. 5. Suitable operating mechanism including a piston assembly connected
to the main frame 103 moves the plates 114 between the positions shown in Figs. 4
and 5. When the plates 114 are retracted in the manner shown in Figure 5 the fruit
are now in condition to be moved into the nested position shown in Figure 6. The nesting
of the fruit is accomplished by moving the side plates 120 inwardly by the actuation
of cylinders 122 located on opposite sides of the conveyor 94 which are suitably fixed
in position relative to a bell crank mechanism 126 which are in turn secured to a
frame structure (see Fig. 5). What is shown on one side of Fig. 5 is duplicated on
the other side. The piston rods 124 extending therefrom are connected through bell
crank mechanisms 126 to the side plates 120 which bell cranks when moved move the
plates 120 toward each other to place the fruit into the nested position shown in
Figure 6. In this prescribed nested position the fruit are accurately positioned relative
to the honeycomb cells when they are subsequently deposited into the expanded honeycomb.
[0020] As shown in Figure 6 the article controlling vacuum housing assembly 60 that is subsequently
to be used to pick up the fruit is spaced from the fruit but is later moved to a position
above the fruit as shown in dotted line and then dropped down thereto to the position
shown in Figure 7. The housing assembly 60 is secured to the frame assemblage 62 which
is transversely movable on guide rails 66 secured to frame 130 by the action of a
suitably controlled piston assembly 132 (see Fig. 22). The housing assembly 60 is
vertically movable on rods 136 and is raised and lowered by the action of piston assembly
140 (see Fig. 1). The housing assembly 60 contains a vacuum housing 142 which is energized
by an air control mechanism to be described later to provide a vacuum in the housing
with the result that the fruit will be retained in position in the suction cups 144
and will be carried with the housing assembly 60 when it is retracted. As will be
discussed in greater detail hereinafter the cups 144 are arranged to pick up the fruit
in their nested position and deposit them in the honeycomb cells.
[0021] Referring now to Figure 8 it is seen that the housing assembly 60 has been lifted
and carries therewith the fruit off of the conveyor 94 in the prescribed nested position.
When this occurs the switch portions of the stop-switch mechanisms are released with
the result that the side plates 120 are retracted, the retractable frame structure
116 is returned to the space above the conveyor end section 100, the pivotally mounted
cup arrangements 106 are raised and the conveyor 94 is restarted and fruit is again
directed into position against the stops 102 so that the mechanisms are as illustrated
in Fig. 9.
[0022] Up to this juncture we have discussed the mechanism for taking the prescribed number
of nested fruits and removing them from a conveyor and holding them in a position
from where they can be subsequently deposited into an expanded honeycomb and thereafter
placed in a container.
[0023] After lifting the fruit from the conveyor 94 the housing assembly is moved transversely
by the piston assembly 132 into a position where it can deposit the fruit into an
expanded honeycomb material located on an expander tray assembly 74.
[0024] In order to provide an expanded honeycomb material in position to receive the fruit
contained on the housing assembly we will now turn to Figs. 13-16.
Honeycomb Supply
[0025] In Figure 13 there is shown a tray 150 holding sections of compressed honeycomb 84.
A precut section 154 of the honeycomb is forced out of the tray 150 by a guillotine
knife 156 secured to a bracket 158 that is slidably mounted in a slot 160 of a frame
plate 162. A cylinder assembly 164 also secured to the frame plate 162 includes an
extending piston rod 166 that is connected to the bracket 1 58. In the proper sequence,
which will be discussed later when describing the electrical circuitry; the rod 166
is lowered to move the knife 156 downwardly to force a section of compressed honeycomb
154 into the expander tray assembly 74. The compressed honeycomb section 1 54 has
been performed and cut to pro
- vide the desired configuration.
Expander Tray Assembly
[0026] The expander tray assembly 74 is designed to receive a section of compressed honeycomb
154 which honeycomb 170 is expanded in the expander tray assembly to provide the open
cells for receiving grapefruit.
[0027] Details of the expander tray assembly are best seen by referring to Figures 14, 15,
16 in which Figure 14 shows the position of the various components of the expander
tray when the components thereof are moved to expand a honeycomb section minus a honeycomb
section. Figure 15 shows the compressed honeycomb section 154 located in position
in the expander tray 174 and Figure 16 shows the compressed honeycomb in the expanded
position.
[0028] The expander tray 174 is suitably connected to a piston rod 176 on a cylinder assembly
178 which piston rod 176 when extended moves the expander tray from the position adjacent
the loading station 70 where it expands a section of honeycomb into position beneath
the housing assembly 60 for receiving fruit therefrom. The expander tray is slidably
mounted on guide rods 179.
[0029] The compressed honeycomb 154 is initially located in the expander tray 174 as shown
in Figure 15 and is maintained in the position shown in Figure 15 by a plurality of
suction cup assemblies 180, 182. These assemblies consist of a fixed plate 183 and
rod 184 having located thereon two suction cups 186, 188 which extend through a slot
189 in plate 183 which in Figs. 15 and 16 abuts the right-hand end of the compressed
honeycomb section 154 and a longitudinally movable plate 191 and rod 190 having two
suction cup assemblies 192, 194, including suction cups 196, 198 which extend through
slot 200 in plate 191 and engages the left-hand side of the honeycomb (Figs. 15 and
16). Essentially, the left-hand rod 190 and plate 191 assembly is moved to the left
to the position shown in Figure 16 to effectuate expansion of the compressed honeycomb
into the open cell position.
[0030] A pure linear movement of the suction cups will not attain the desired result, since,
as can be appreciated, when the honeycomb is expanded (see Fig. 16), its width is
reduced and compensation must be made during this expansion process. To this end it
is necessary that suction cups 186, 196 mounted opposite each other on the rods 184,
190, respectively, must be capable of inward movement during the expansion process.
It remains to note before describing this mechanism that suction is provided and released
from the the cups in a conventional manner and the details of this are not important
to an understanding of the present invention. Also, the movement of the rod 190 to
the left is accomplished in the illustrated embodiment by connecting the plate 191
to a piston rod 202 that is part of the cylinder assembly 204 (see Fig. 14). In the
compressed condition of the honeycomb, the piston rod 202 is retracted to the left
by the cylinder assembly 204 and in the expanded condition of the honeycomb as shown
in Fig. 16, it is extended outwardly to the right and has moved the plate 191 and
rod 190 to the right (these directions relate to the perspective illustrated in Fig.
14).
[0031] The particular illustrated mechanism for effecting the proper movement of the movable
cups 186, 196 located on the rods 184, 190, is shown in Figure 15. The cups 186, 196
are biased to their outermost position through the action of tension springs 205 that
are connected between the fixed members 1 92a, 180a of the assemblies 192 and 180
respectively and the movable sections 192b and 180b respectively. In this manner the
assemblies are biased to be positions shown in Fig. 15. When the honeycomb is expanded
as shown in Fig. 16 the movement of honeycomb will carry with it the cups 186, 196
against the action of these relatively light springs. It is to be noted that light
springs 206 are provided to permit minor reciprocating movement of all the cup assemblies
to compensate for variations in the honeycomb.
Housing Assembly
[0032] In order to effectuate the movement of the fruit off of the article controlling housing
assembly and into the expanded honeycomb cells 170 after which the fruit and expanded
honeycomb are removed from the tray 174 and dropped into a container it is necessary
to understand the operation of and the mechanisms involved with the housing assembly
60 which is reciprocated and transversely moved to accomplish the desired results.
[0033] The housing assembly 60 includes a vacuum housing 142 that is schematically illustrated
in Figures 20, 21 and 23 and is operated through the action of a cylinder assembly
140 which is shown in the upper middle portion of Figure 1. The operation of the cylinders
to raise and lower the vacuum housing in the prescribed time sequence as well as transversely
move the frame assemblage 62 and associated vacuum housing 60 relative to the fruit
conveyor assembly will be described in detail when discussing the electrical circuitry,
but for the purposes of this present explanation its operation will be described with
reference to the switching mechanisms which bring about the prescribed vertical and
transverse movement of the article controlling housing assembly and vacuum box housing
at the prescribed times.
[0034] Located on the frame structure of the machine shown in Fig. 1 are a motor, a compressor,
blower assembly, and a vacuum pump which are not illustrated since their location
and construction are conventional. The blower assembly 210 is shown in more detail
in Figure 17 and in conjunction with the piston operated valve 212 shown in its two
operative positions in Figures 18 and 19 acts to draw air through the vacuum housing
142 to retain the fruit in the cups 144 by the differential pressure acting thereon
and to positively release the fruit from the cups by blowing air through the housing.
The flow arrows in Figure 17 show the sucking action by the blower 210. The vacuum
pump is for providing suction to the various suction cup assemblies used in conjunction
with the separator sheets and expander tray and the compressor is for providing air
under pressure for operating the various cylinders.
[0035] The vacuum housing 142 has secured to its lower end the plurality of cups 144 equal
to the number of grapefruit to be raised, which cups contact the grapefruit and lift
them up to a raised position (see Figure 8). In this condition the valve 212 is in
the position shown in Figure 18 in which the inlet 214 to the blower 210 is connected
to the housing 142 to suck air through the housing and hold the fruit in place while
the outlet 216 of the blower is connected to atmosphere. The fruit holding action
results from the venturi effect created by the air flow around the fruit and through
the cups 144 into the vacuum housing, which results in a positive differential pressure
acting against the fruit to hold them in their respective cups while the vacuum housing
is being raised. Also depending from the vacuum housing are sensors 220 for reasons
which will be discussed hereinafter.
[0036] Attention is now directed to Figs. 10-12 which show the operation of the vacuum housing
to (1) deposit fruit in the honeycomb and (2) raise the fruit and honeycomb.
[0037] After the fruit has been raised from the fruit conveyor assembly 54 it is moved over
to the expander tray 174 at which time it is placed into the expanded honeycomb cells
in the expander tray 174. When the sensor 220 hits the bottom of the tray the suction
cup assemblies are actuated to release the honeycomb and the filled honeycomb is lifted
up. The expander tray is then retracted and the fruit and associated honeycomb material
is moved downwardly into the box container. When it reaches the proper location in
the container, the sensor 220 is actuated which results in the valves 212 being moved
to the position shown in Figure 19 in which the inlet to the blower in connected to
atmosphere and the outlet is connected to the housing 142 which positively directs
atmospheric air into the housing, thus eliminating the pressure differential across
the cups 144 tending to hold the fruit therein and direct a positive air pressure
against the fruit to release them from the vacuum housing.
[0038] Figures 20 and 21 show the positioning of the vacuum housing 142 relative to the
container 52 after the expander tray has been removed but before the housing is moved
downwardly into the container. Figure 21 shows the cylinder being extended to position
the vacuum housing into the container at which time the sensor 220 hits the bottom
of the container and results in the action previously mentioned with air being directed
against the fruit to leave the fruit and expander fruit and honeycomb material disposed
in the container. The actuation of the sensor 220 further results in reactivation
of the cylinder 140 which retracts the vacuum housing to the full upright position.
[0039] When the housing has been returned to the upright position the major frame assemblage
62 is moved to the left to pick up more fruit as shown in Figure 22 at which time
a separator sheet 78 is introduced into the container in the following manner.
Separator Sheet Assembly
[0040] The separator sheets 78 that are provided separate the layers of filled expanded
honeycomb. The sheets are located in a stack 80 disposed above the box conveyor assembly
54. As illustrated in Figs. 2 and 22 the separator sheets are individually raised
by four suction cups 224 that are connected to a platen 226. The platen is connected
to the end of arms slidably supported by the main frame assemblage 62. The rods are
operated by cylinders not illustrated. Suction is provided to the cups in a conventional
manner, not shown. The cylinders are operated in the desired sequence so that the
cups 224 act to grip the top separator sheet 78 and lift it into the raised position
so that when the vacuum housing is moved transversely to pick up another group of
fruit the sheet is moved into position over the open container and at that time the
platen is moved to drop into the container and when it is located in position a suitably
disposed sensing mechanism 228 (Fig. 23) will act to release the suction so that the
separator sheet will be located within the container when the housing withdraws.
[0041] There remains to discuss the mechanism for retaining the box in position at the loading
station in the manner shown in Figures 1-3.
[0042] Referring to the lower portion of Figure 3, there is shown a bracket mechanism 230
that has a funnel-shaped frame section 232 which has depending therefrom a plurality
of contacting members 234. The bracket assembly 230 has end portions 236 that are
slidably disposed on a fixed rod member 238. A piston assembly 240 is operable to
move the assembly 230 up and down between the positions shown in Figures 3 and 24.
Accordingly when the box has been placed in position at the loading station the mechanism
is lowered into contact with the box to retain it is position during the loading operation.
[0043] For illustrative purposes, Figures 25 and 26 show the construction of the cup assemblies
144 secured to the vacuum housing 142. These cups are mounted on tubular member 145
and are spring-biased by spring 146 against a depending flange portion 147. It can
be seen by referring to Figure 26 that when a fruit is in place on the cup, the cup
144 is partially extended and is moved upwardly against the action of the spring 146.
[0044] Referring now to Figure 27, the electrical control system will now be explained in
greater detail. Figure 27 shows part of the electrical control system of the instant
invention. Each of the lines is referenced by a line number shown in the right-hand
margin of the Figure.
[0045] The relays and limit switches (LSs), are shown in their normal switching or operating
condition when the carriage (previously referred to as frame assemblage) is in its
extreme rear position. In this discussion the term "rear position" is when the housing
assembly 60 is located in the loading station over the box to be filled. The "front
position" is when the housing assembly is over the fruit conveyor. Limit switch 4
in line 1 is a fruit platen (previously referred to as article controlling vacuum
housing assembly 60) safety switch, normally closed, but which opens when the fruit
platen is in a lower position, to disallow the carriage to move between front and
rear positions when the fruit platen is lowered. Limit switch 8 in line 1 is a separator
platen safety switch, normally closed, which disallows the carriage to move transversely
when the separator platen is in the lower position, and operates similarly to limit
switch 4.
[0046] The cross-over relay contacts shown in lines 1, 2, 4, 6, 7, 8 and 10 are shown in
the position, i.e., either normally open or normally closed, that they assume when
the carriage has reached the extreme rear starting position. These contacts remain
in this position until the carriage reaches the extreme forward position, whereupon
all of the relay contacts are reversed, in response to a cross-over relay sensitive
to carriage front and rearward movement, which is not shown in Figure 27. This cross-over
relay arrangement allows certain operations to occur or not occur depending upon whether
the carriage is about to move in a forward position or about to move in a rearward
position.
[0047] As shown, the cross-over relay contacts in line 1, line 4, line 7 and line 10 are
shown in the normally closed position which allow the valves connected in those lines
to operate in response to other control signals or relay contacts, but since the cross-over
relay contacts in lines 2, 6 and 8 are open, the valve switching functions in these
respective lines will not occur since these relay contacts will continue to remain
open until the carriage reaches the frontmost position and reverses the condition
of these contacts.
[0048] The separator vacuum relay contacts in lines 1 and 8 are shown in the normally closed
position, and are reponsive to the carriage being in the loading position, so that
the separator vacuum valve 14 in line 8 can be turned off only at the proper time.
[0049] Momentary contact switches 5 in line 2 and 9 in line 1 are closed when the fruit
platen and separator platen respectively are in the extreme raised position, so that
the carriage trasverse system will allow the carriage to move frontward and rearward
only when the fruit and separator platens are so raised.
[0050] Limit switch 1 in line 3 closes in response to the carriage transverse system being
positioned the loading position.
[0051] Limit switch 20 has contacts in lines 1 and 6 which are normally closed and contacts
in line 10 which are normally open and remain in that normal position until the expander
tray is beneath the fruit platen, whereupon their respective contacts reverse, thereby
disallowing certain functions to occur, such as the carriage to move frontward or
rearward, or the separator platen to go downward, or the fruit suction valves to go
off.
[0052] Proximity relays contacts on line 9 are normally open when the fruit platen is in
the upward position, but close when the fruit platen is in the extreme lower position,
in response to the sensing mechanism 220 sensing that the fruit platen should cease
its downward movement.
[0053] Proceeding now is a description of the sequence of the carriage, respective platens,
and the suction operations. As described above, the cross-over relay contacts in lines
1, 4, 7 and 10 are normally closed when the carriage is in the rearwardmost position.
When the fruit platen is in the extreme up position, momentary switch 9 closes in
line 1 and the carriage traverse system moves to the extreme forward position.
[0054] Fruit is received in rows being moved by a conveyor with the retractable row separation
plates in place to align the fruit into rows. When the desired quantity of fruit is
received beneath the fruit platen, a limit switch, not shown in Figure 27, closes
and the fruit conveyor stops. Also in response to this limit switch, staggered stop
mechanisms 102 restrict the movement of additional fruit from the fruit supply from
reaching the end section of the conveyor beneath the fruit platen.
[0055] The fruit is now ready to be nested, and also in response to this same limit switch
associated with the staggered stop mechanisms 102, row separation plates 114 are retracted
so that there is no separation between the rows of fruit. Side plates 120 then move
inward to nest the fruit into an arrangement described above.
[0056] Referring now to line 4 in Figure 27, the contacts of limit switch 3 will normally
be closed at this time in response to the carriage being in the frontmost position.
However if the limit switch contacts 3 have yet failed to close, the contacts of limit
switch 13 (line 5) will close in response to the fruit being properly nested and being
ready to be picked up. Thus, the switching of valve 2 (line 4) will cause the fruit
platen to start its downward movement. At the same time valve member 4 in line 5 will
be energized and the fruit suction cups will be supplied with vacuum.
[0057] When the fruit platen reaches a low position on its downward movement, so that the
cups fully receive the fruit, sensing mechanism 220 will cause the proximity relay
contacts in line 9 to close. The timer relay contacts in line 9 will be closed and
after a certain time delay (provided by the delay timer in line 9), the fruit platen
will begin its upward movement, since at that time valve 2 (line 9) will be switched.
The delay timer provides for complete reception and vacuum holding of the fruit in
each respective associated cup before the fruit platen begins its upward movement.
Otherwise, an immediate upward movement of the fruit platen might result in some of
the fruit not being fully received and held in the associated cup. At this time, the
suction remains, i.e., suction-off valve switch 4 (line 10) is not energized because
limit switch 20 contacts in line 10 are not closed. As described above, these contacts
close only when the fruit platen is positioned to deposit the fruit.
[0058] When the fruit platen obtains its uppermost raised position, limit switch 4 (line
1) closes and limit switch 9 (line 1) also closes. Also at this time, cross-over relay
causes all of its associated contacts to reverse, so that the contacts in lines 2,
6 and 8 are connected to closed but the contacts in lines 1, 4, 7 and 10 assume an
open position. Since the cross-over relay contacts in line 2 are connected, valve
3 (line 2) is energized and the carriage proceeds to move traversely to the rear position.
Upon reaching the rear position, limit switch 1 contacts (line 3) close and the expander
tray 74 is provided a honeycomb section immediately beneath the fruit platen. When
the honeycomb is expanded and positioned to receive the fruit, valve 2 (line 4) is
switched so that the fruit platen moves downward.
[0059] When the fruit platen reaches a lower position, sensing mechanism 220 causes the
proximate relay contacts (line 9) to close. The delay timer will then cause the fruit
platen to remain in this lower position for a specified time to insure that the honeycomb
is fully received by the fruit. After this specified time delay period, valve 2 (line
9) switches so that the fruit platen will then begin its upward movement with the
honeycomb attached.
[0060] When the fruit platen reaches its upward- most raised position, limit switch 5 (line
2) closes. The expander tray valve (line 3) switches and the expander tray returns
to its retracted position out from beneath the fruit platen.
[0061] The fruit platen then begins a downward movement, and lowers the fruit and attached
honeycomb into the shipping box displaced beneath the carriage assembly. When the
fruit platen reaches a position so that the fruit is fully received in the box, sensing
mechanism 220 causes the proximate relay contacts (line 9) to close. Limit switch
20 contacts (line 10) close and valve 4 (line 10) opens so that the suction on the
fruit terminates, allowing the fruit and honeycomb to remain in the box.
[0062] The delay timer (line 9) prevents valve 2 (line 9) from raising the fruit platen
until the specified time period dictated by the delay timer elapses. At that time,
the fruit platen begins its upward movement until it reaches an uppermost raised position,
whereupon momentary switch 9 (line 1) closes. The cross-over relay contacts are again
reversed to their normal closed position, and the carriage then moves forward to the
fruit supply station.
[0063] Concurrently with the operation just described wherein the fruit is picked up by
the fruit platen and deposited in the box, a separator platen receives separator sheets
78 from a sheet stack 80 by suction cup assemblies 223 and deposits them in the box.
The downward movement of the separator platen is controlled by switching of valve
5 (line 6) and the upward moveemnt of the separator platen is controlled by reverse
switching of valve 5 (line 7).
[0064] The separator platen experiences upward and downward movement concurrently with the
fruit platen. However, when the fruit platen is being loaded with fruit, the separator
platen is depositing a separator sheet, and when the fruit platen is depositing fruit
in the box, a separator platen is being supplied with a separator sheet. The separator
platen has a separator vacuum controlled by a valve switch in line 14 and another
switch not shown in Fig. 27 and works similarly to the fruit platen suction valve
in lines 5 and 10. The aforementioned sequence of steps occurs until the requisite
layers of fruit are placed in the box, after which the box guide means is withdrawn
from the box and the box is moved by the conveyor out of the loading station and another
box is moved therein.
Method of Operation
[0065] Before starting the loading operation, a container 52 is moved into position in a
loading station by the conveyor 54 to receive separate layers of fruit. When the box
is in the loading station, the bracket mechanism is lowered to retain the box in the
proper position.
[0066] The method of operation of this novel packaging machine is as follows. The fruit
F is disposed in rows 96A, B and C, and is moved by the conveyor 56 into position
against the staggered stop mechanisms 102. When this occurs, the conveyor is stopped
and the cup assemblies 106 are engaged to restrict the movement of additional fruit
into the end section 100 of the conveyor. The retractable frame structure 116 is retracted
carrying with it the separating plates 114, so that there is no separation between
the rows of fruit. Since the rows are staggered after the retractable frame is removed
inward movement of the side plates 120 moves the fruit into a nested position to be
picked up and disposed in the expanded honeycomb. The article controlling vacuum housing
assembly 60 is then moved into position above the fruit and dropped downwardly thereon
to grip the fruit and remove it from the conveyor end section. Gripping occurs by
the action of introducing a vacuum into the housing, with the result that the fruit
will be disposed in the cups connected to the vacuum housing and retained therein.
Following this, the housing is raised to remove the fruit from the conveyor and the
major frame assemblage 62 on which the housing is located is moved transversely to
move the housing into the loading station where the container is to be loaded.
[0067] Adjacent to the loading station a section of honeycomb is cut from the honeycomb
supply and directed into the expander tray assembly 74. With the compressed honeycomb
in the expander tray, suction cup assemblies 180, 182, 192, 194 are energized to grip
the compressed honeycomb and thereafter the cup assemblies 192, 194 are moved to expand
the honeycomb into a condution to receive the fruit. After this occurs, the expander
tray is moved into the loading station beneath the housing assembly for receiving
the fruit therefrom.
[0068] With the expander tray disposed below the housing containing the fruit, the housing
and fruit are lowered into the expander tray until the fruit are deposited in the
cells of the honeycomb. When a sensing mechanism engages the bottom of the expander
tray the vacuum housing is retracted to withdraw the fruit and expanded honeycomb
out of the expander tray. The expander tray is then moved out of the loading station
and the housing is moved downwardly to deposit the fruit and honeycomb into the box
52. After the fruit has been deposited therein, the vacuum housing is retracted. With
the vacuum housing in the upward position, the major frame assemblage 62 is moved
transversely to pick up another quantity of fruit. When the assembly is moved in this
fashion, a separator sheet 78 is picked up from the sheet stack 80 by suction cup
assemblies 224. When the housing 60 is disposed over the fruit conveyor to pick up
another quantity thereof, a piston is actuated to place the separator sheet on top
of the layer of fruit in the box and then withdrawn therefrom. The aforementioned
sequence of steps occurs until the requisite layers of fruit are placed in the box,
after which the box guide means is withdrawn from the box and the box is moved by
the conveyor out of the loading station and another box is moved therein.
[0069] It is, of course, intended to cover by the appended claims all such modifications
and embodiments that fall within the true spirit and scope of the invention.
1. Machine (50) for automatically packaging articles (F) into an expanded honeycomb
(170) and into a container (52) comprising means for locating a container (52) at
a loading station (70) of the packaging machine (50) to be filled and moving the container
(52) out of the loading station (70) after it has been filled, means for disposing
a prescribed number of articles (F) to be packaged in a nested relationship in position
adjacent said loading station (70), an article controlling housing assembly (60),
an expander tray (174) containing unexpanded honeycomb material, means associated
with said expander tray (174) to expand said honeycomb (154), means (178) for automatically
moving the honeycomb expander tray (174) provided with an open honeycomb section (170)
for receiving articles (F) to said loading station (70) below said housing assembly
(60) and for removing the tray (174) after the loaded honeycomb section (170) has
been removed therefrom, an automatic separator sheet assembly (76) adjacent the loading
station (70), characterized in that means is provided for moving the housing assembly
(60) in and out of the loading station (70) and for lifting the prescribed nested
articles (F) from their position adjacent the loading station (70), depositing them
in said open honeycomb (170) in the expander tray (174), together lifting the honeycomb
(170) and articles (F) out of the expander tray (174) and- together depositing the
articles (F) and honeycomb (170) in a container, and in that the automatic separator
sheet assembly (76) is separate from the expander tray (174) for separately disposing
a separator sheet (78) on top of a layer of articles (F) disposed in said container
(52).
2. Machine in accordance with claim 1 characterized in that the articles (F) are placed
in rows (96a, 96b, 96c) in a staggered relationship by initially providing means (114)
for separating said rows (96a, 96b, 96c) and adjustable side plates (120) and means
for removing the row separators (114) and move said side plates (120) to move the
articles (F) into a nested relationship.
3. Machine in accordance with claim 2 characterized in that the means for maintaining
the articles (F) in staggered rows include pivotally mounted cups (106) disposed adjacent
one end of the group of articles (F) to be retained on and picked up from the conveyor
(94) and stop and switching mechanism (102) adjacent the other end of the group of
articles (F) to be picked up from the conveyor (94).
4. Machine as set forth in claim 4 characterized in that the means for providing a
separator sheet (78) is disposed on the side of said housing assembly (60) opposite
to the position that the articles (F) to be packaged are located and guide means (126)
for the housing assembly (60) to provide for movement of said separator sheet assembly
(76) into position relative to the container (52) when the housing assembly (60) is
moved into position to pick up a nested quantity of articles (F).
5. Machine as set forth in claim 4 characterized in that the means for providing a
separator sheet (78) into said container (52) includes a suction cup assembly (224)
located adjacent the loading station (70), and means for operating said suction cup
assembly (224) to contact the upper sheet (78) of a stack (76) of separator sheets
and subsequently dropping a sheet into said container (52) on top of the layer of
articles (F) and honeycomb (170).
6. Machine in accordance with claim 1 characterized in that the honeycomb expander
tray (174) includes honeycomb gripping assemblies that include a pair of rods (184,
190) disposed on opposite sides of the compressed honeycomb (154) on which are located
a plurality of suction cup assemblies (186, 188, 196, 198), and means for resiliently
biasing at least one of the suction cup assemblies (186, 188, 196, 198) located on
each of said rods (184, 190) at an acute angle relative to the rods (184, 190) but
permitting them to be moved toward a normal position relative to the rods (184, 190)
during the expansion of the honeycomb (154) to accommodate the reduction and width
of the honeycomb (154) during expansion thereof.
7. Method of automatically packaging articles in a shipping container including the
steps of disposing a predetermined number of articles in a nested condition at a first
location, providing an expanded honeycomb section in a tray, moving an article controlling
housing to pick up the articles from the first location, to place the articles in
the expanded honeycomb on the tray, to pick up together the articles and expanded
honeycomb, and to deposit them as a unit into a container, and separately picking
up an individual separator sheet from a stack of sheets characterized by placing said
sheet into the container over said unit separate and apart from the adjacent units.
1. Machine (50) pour emballer automatiquement des articles (F) dans une structure
en nid d'abeilles expansée (170) et dans un récipient (52), comprenant un moyen pour
positionner un récipient (52) à remplir dans un poste de chargement (70) de la machine
d'emballage (50) et pour faire sortir le récipient (52) du poste de chargement (70)
après qu'il a été rempli, un moyen pour disposer un nombre prescrit d'articles (F)
à emballer dans une relation de rangement dans une position adjacente audit poste
de chargement (70), un carter de commande d'articles (60), un plateau expanseur (174)
contenant de la matière en nid d'abeilles non expansée, un moyen associé audit plateau
expanseur (174) pour assurer l'expansion de ladite matière en nid d'abeilles (154),
un moyen (178) pour déplacer automatiquement le plateau expanseur de matière en nid
d'abeilles (174) pourvu d'une partie en nid d'abeilles ouverte (170) pour recevoir
des articles (F) jusque dans ledit poste de chargement (170) en dessous dudit carter
(60), et pour enlever le plateau (174) après que la partie en nid d'abeilles chargée
(170) a été enlevée de celui- ci, un ensemble d'amenée automatique de feuille séparatrice
(76) adjacent au poste de chargement (70), caractérisée en ce qu'il est prévu un moyen
pour faire déplacer le carter (60) jusque dans et au bord du poste de chargement (70)
et pour soulever les articles rangés prescrits (F) à partir de leur position adjacente
au poste de chargement (70), pour les déposer dans la partie en nid d'abeilles ouverte
(170) se trouvant dans le plateau expanseur (174), pour soulever ensemble la partie
en nid d'abeilles (170) et les articles (F) hors du plateau expanseur (174) et pour
déposer ensemble les articles (F) et la partie en nid d'abeilles (170) dans un récipient,
et en ce que l'ensemble d'amenée automatique de feuilles séparatrices (76) est séparé
du plateau expanseur (174) pour disposer séparément une feuille préparatrice (70)
sur le haut d'une couche d'articles (F) disposés dans ledit récipient (52).
2. Machine selon la revendication 1, caractérisée en ce que les articles (F) sont
placés en rangées (96a, 96b, 96c) dans une relation quin- concée en faisant intervenir
initialement un moyen (114) pour séparer lesdites rangées 96a, 96b, 96c, ainsi que
des plaques latérales réglables (120) et un moyen pour enlever les feuilles séparatrices
de rangées (114) et pour déplacer lesdites plaques latérales (120) afin d'amener les
articles (F) dans une relation de rangement.
3. Machine selon la revendication 2, caractérisée en ce que les moyens pour maintenir
les articles (F) dans des'rangées quinconcées comprennent des ventouses (106) montées
de façon pivotante et placées dans des positions adjacentes à une extrémité du groupe
d'articles (F) à retenir sur et à enlever du convoyeur (94) ainsi qu'un mécanisme
d'arrêt et de commutation (102) qui est adjacent à l'autre extrémité du groupe d'articles
(F) à enlever du convoyeur (94).
4. Machine selon la revendication 4, caractérisée en ce que le moyen d'amenée d'une
feuille séparatrice (78) est disposé sur le côté du carter (60) qui est opposé à la
position dans laquelle les articles (F) à emballer sont placés, et en ce qu'il est
prévu un moyen de guidage (126) du carter (60) pour faire déplacer ledit ensemble
d'amenée de feuilles séparatrices (76) en position par rapport au récipient (52) quand
le carter (60) est amené dans une position permettant l'enlèvement d'une quantité
d'articles rangés (F).
5. Machine selon la revendication 4, caractérisée en ce que le moyen d'amenée d'une
feuille séparatrice (78) dans ledit récipient (52) comprend un ensemble de ventouses
(224) placé dans une position adjacente au poste de chargement (70) et un moyen pour
actionner ledit ensemble de ventouses (224) afin qu'il entre en contact avec la feuille
supérieure (78) d'une pile (76) de feuilles séparatrices et qu'il fasse ensuite tomber
une feuille dans ledit récipient (52) sur le haut d'une couche d'articles (F) et une
partie en nid d'abeilles (170).
6. Machine selon la revendication 1, caractérisée en ce que le plateau expanseur de
structure en nid d'abeilles (174) comprend des ensembles d'accrochage de structure
en nid d'abeilles qui comprennent une paire de tiges (184, 190) placés sur des côtés
opposés de la structure en nid d'abeilles comprimée (154) et sur laquelle sont disposés
plusieurs ensembles de ventouses (186, 188, 196, 198), ainsi qu'un moyen pour pousser
élastiquement au moins un des ensembles de ventouses (186, 188, 196, 198) placé sur
chacune desdites tiges (184, 190) en faisant un angle aigu par rapport aux tiges (184,
190) tout en leur permettant d'être déplacées vers une position normale par rapport
aux tiges (184, 190) pendant l'expansion de la structure en nid d'abeilles (154) afin
de s'adapter à la réduction de largeur de la structure en nid d'abeilles (154) pendant
son expansion.
7. Procédé d'emballage automatique d'articles dans un récipient d'expédition, comprenant
les étapes consistant à disposer un nombre prédéterminé d'articles dans une condition
de rangement en un premier endroit, à placer une partie de structure en nid d'abeilles
expansée dans un plateau, à faire déplacer un carter de commande d'articles pour enlever
les articles du premier endroit, pour placer les articles dans la structure en nid
d'abeilles expansée se trouvant sur le plateau, pour enlever ensemble les articles
et la structure en nid d'abeilles expansée et pour les déposer comme un ensemble unitaire
dans un récipient, et à prélever séparément une feuille séparatrice individuelle d'une
pile de feuilles, caractérisé en ce qu'on place ladite feuille dans le récipient sur
ledit ensemble unitaire séparément et avec espacement des ensembles unitaires adjacents.
1. Maschine (50) zum automatischen Verpacken von Gegenständen (F) in einem expandierten
wabenartigen Einsatz (170) und in einem Behälter (52), bestehend aus Mitteln zum Anordnen
eines in einer Ladestation (70) der Verpackungsmaschine (5.0) zu füllenden Behälters
und zum Bewegen des Behälters (52) nach dem Füllen desselben aus der Ladestation (70),
Mitteln zum Anordnen einer vorgeschriebenen Anzahl von in einer verschachtelten Anordnung
zu verpackenden Gegenständen (F) nahe der Ladestation (70), einer einen Gegenstand
steuernden Gehäuseanordnung (60), einem das nicht expandierte wabenförmige Material
enthaltenden Dehnungstisch (174), mit dem Dehnungstisch (174) verbundenen Mitteln
zum Dehnen des wabenförmigen Einsatzes (154), Mitteln (178) zum automatischen Bewegen
des den wabenförmigen Einsatz dehnenden Tisches (174), der mit einem offenen wabenförmigen
Abschnitt (170) zur Aufnahme der Gegenstände (F) in der Ladestation (70) unterhalb
der Gehäuseanordnung (60) und zum Entfernen des Tisches (174) versehen ist, nachdem
der beladene wabenförmige Einsatz (170) von jenem entfernt worden ist, und einer automatischen
Trennlagenanordnung (76) nahe der Ladestation (70), dadurch gekennzeichnet, daß Mittel
vorgesehen sind zum Bewegen der Gehäuseanordnung (60) in die und aus der Ladestation
(70) und zum Anheben der in der vorgeschriebenen Weise verschachtelten Gegenstände
(F) aus ihrer Stellung in der Nähe der Ladestation (70), zum Ablegen derselben in
dem offenen wabenförmigen Einsatz (170) auf dem Dehnungstisch (174), und zum gemeinsamen
Anheben des wabenförmigen Einsatzes (70) und der Gegenstände (F) von dem Dehnungstisch
(174) und zum gemeinsamen Absetzen der Gegenstände (F) und des wabenförmigen Einsatzes
(170) in einem Behälter, sowie dadurch, daß die automatische Trennlagenanordnung (76)
von dem Dehnungstisch (174) für die getrennte Anordnung einer Trennlage (78) auf der
Oberseite einer in den Behälter (52) angeordneten Schicht der Gegenstände (F) getrennt
ist.
2. Maschine nach Anspruch 1, dadurch gekennzeichnet, daß die Gegenstände (F) in gegeneinander
versetzten Reihen (96a, 96b, 96c) angeordnet werden durch zunächst vorgesehene Mittel
(114) zum Trennen der Reihen (96a, 96b, 96c) sowie durch einstellbare Seitenplatten
(120) und Mittel zum Entfernen der Reihenseparatoren (114) und zum Bewegen der Seitenplatten
(120), um die Gegenstände (F) in eine versetzte Lage zu bewegen.
3. Maschine nach Anspruch 2, dadurch gekennzeichnet, daß die Mittel zum Halten der
Gegenstände (F) in zueinander versetzten Reihen schwenkbar angeordnete Kappen (106)
umfassen, die in der Nähe eines Endes derjenigen Gruppe von Gegenständen (F) angeordnet
sind, die auf dem Förderer (94) festgehalten und von diesem weg abgehoben werden soll
und daß eine Anschlag- und Schaltanordnung (102) in der Nähe des anderen Endes der
Gruppe von Gegenständen (F) vorgesehen ist, die von dem Förderer (94) aufgenommen
werden soll.
4. Maschine nach Anspruch 1, dadurch gekennzeichnet, daß die Vorrichtung zum Anordnen
einer Trennlage (78) auf derjenigen Seite der Gehäuseanordnung (60) angeordnet ist,
die derjenigen Position gegenüberliegt, welche die zu verpackenden Gegenstände (F)
einnehmen, und daß Führungsmittel (126) für die Gehäuseanordnung (60) für eine Bewegung
der Trennlagenanordnung (76) in eine zu dem Behälter (52) relative Stellung vorgesehen
sind, wenn die Gehäuseanordnung (60) in eine Position zum Anheben einer verschachtelten
Menge von Gegenständen (F) bewegt wird.
5. Maschine nach Anspruch 4, dadurch gekennzeichnet, daß die Mittel zur Anordnung
einer Trennlage (78) in dem Behälter (52) eine Saugkappenanordnung (224) umfassen,
die in der Nähe der Ladestation (70) angeordnet ist und daß Mittel zur Betätigung
der Saugkappenanordnung (224) zum Erfassen der oberen Lagen (78) eines Stapels (76)
von Trennlagen und zum nachfolgenden Fallenlassen einer Lage in den Behälter (52)
auf die Oberseite einer Schicht von Gegenständen (F) und dem wabenförmigen Einsatz
(170) vorgesehen sind.
6. Maschine nach Anspruch 1, dadurch gekennzeichnet, daß der wabenförmige Dehnungstisch
(174) Greifeinheiten für den wabenförmigen Einsatz umfaßt, die ein Paar Stangen (184,
190) aufweisen, die an gegenüberliegenden Seiten des zusammengepreßten wabenförmigen
Einsatzes (154) angeordnet sind, auf welchen eine Mehrzahl von Saugkappeneinheiten
(186, 188, 196, 198) angeordnet sind, und daß Mittel für eine elastische Vorspannung
mindestens einer der Saugkappeneinheiten (186, 188, 196, 198) vorgesehen sind, die
an jeder der Stangen (184, 190) in einem spitzen Winkel zu den Stangen (184, 190)
angeordnet sind, aber ihre Bewegung in Richtung einer normalen Stellung gegenüber
den Stangen (184, 190) während der Dehnung des wabenförmigen Einsatzes (154) ermöglichen,
um die Verkleinerung und die Breite des wabenförmigen Einsatzes (154) während der
Ausdehnung desselben aufeinander abzustimmen.
7. Verfahren zum automatischen Verpacken von Gegenständen in einem Versandbehälter,
umfassend die-Schritte der Anordnung einer bestimmten Anzahl von Gegenständen in einem
verschachtelten Zustand an einer ersten Stelle, Anordnen eines gedehnten wabenförmigen
Einsatzes auf einem Tisch, Bewegen eines den Gegenstand steuernden Gehäuses zum Anheben
der Gegenstände von der ersten Stelle, zum Plazieren der Gegenstände in dem gedehnten
Einsatz auf dem Tisch, zum gemeinsamen Anheben der Gegenstände und des gedehnten wabenförmigen
Einsatzes und zu ihrem Absetzen als eine Einheit in einem Behälter sowie zum getrennten
Abheben einer einzelnen Trennlage von einem Lagenstapel, gekennzeichnet durch das
Anordnen der Lage in dem Behälter über der Einheit getrennt und gesondert von den
benachbarten Einheiten.