[0001] The present invention relates to ink jet printers and, more particularly, to an ink
supply system and method, including an arrangement by which ink is maintained within
the print head during periods of time in which the printer is shut down.
[0002] A number of different types of ink supply systems have been utilized in the past
for supplying ink under pressure to the print head of an ink jet printer. Typically,
the print head defines a fluid reservoir to which ink is supplied under pressure and
at least one orifice communicating with the reservoir. Ink flows through the orifice
and forms a fluid filament. Mechanical disturbances are applied to the fluid filament,
as for example by means of a piezoelectric transducer, to stimulate the filament to
break up into a jet drop stream. As drops are formed from the fluid fil.ament, the
drops are selectively charged and, thereafter, are deflected by an electrostatic field
such that they are separated into print and catch trajectories. The drops in the print
trajectories strike a print receiving medium, such as a paper web, while the drops
in the catch trajectories are directed to a drop catcher, which ingests the drops
and returns them to the ink supply system for reuse. One such prior art printer is
shown in U.S. Patent No. 3,701,998, issued October 31, 1972, to Mathis.
[0003] One type of ink jet printer fluid supply system is shown in U.S. Patent No. 3,761,953,
issued September 25, 1973, to Helgeson. The Helgeson system includes a fluid recirculation
path from a fluid pump to a pressure regulation tank and back to the pump. Fluid is
withdrawn from the pressure regulation tank and supplied to the print head. Ink in
the recirculation path is replenished from a supply tank. While providing fluid to
the print head at a desired pressure, the flow rate of ink is not controlled. Additionally,
the supply system of Helgeson is relatively complicated and requires a substantial
number of components.
[0004] A significant problem encountered with ink jet printers is the difficulty of providing
a start up of the printer in which the jet drop streams are formed without wetting
other printer components. As the flow of ink through the print head orifices begins,
the jet drop streams initially established tend to be somewhat unstable, both in trajectory
and in drop size. This instability may also reappear at shut down of the printer as
the fluid flow through the orifices is terminated.
[0005] U.S. Patent No. 3,661,304, issued May 9, 1972, to Martinez et al, discloses an ink
supply system including an arrangement for providing a fluid pressure pulse to the
print head to initiate fluid filament formation. The pressure pulse, in one embodiment,
is provided by establishing fluid flow through a supply line from a supply tank to
a collection tank with the supply line also being connected to the print head. After
the fluid flow is established, a valve adjacent the collection tank is abruptly closed,
producing a pressure pulse within the supply line which is transmitted to the print
head.
[0006] U.S. Patent No. 4,042,937, issued August 16, 1975, to Perry et al, discloses an ink
supply system in which sequencing of purging, start up, print operation, and shut
down of the printer are controlled by a pair of solenoid-actuated valves connected
in the inlet and outlet lines of the print head. The inlet valve is connected between
a pump and the print head, while the outlet valve is connected between the print head
and the supply tank which provides ink to the pump. Start up is accomplished by filling
the print head with ink, closing the inlet valve to permit pressure to build behind
the inlet valve to a level significantly greater than that required for operation
and, thereafter, opening the inlet valve. At shut down, the inlet valve is closed
while the outlet valve is held open, thus creating a negative pressure in the head.
The pump is then turned off. The Perry et al supply system does not include a provision
for controlling the fluid flow rate to the print head but, rather, simply operates
with the pump providing whatever flow of ink to the print head may result from the
opening and closing sequences of the valves.
[0007] Ink is maintained within the print head during the period of time in which the printer
is shut down. Perry et al suggests that it may be desirable to purge the print head
of air bubbles subsequent to shut down to prevent drying of ink inside the print head.
Nevertheless, drying of ink and precipitation of particulate contaminants may occur
within the print head during protracted shut down periods, with the result that the
print head nozzles or orifices may become clogged. Additionally, there is the possibility
that ink may weep through the nozzles during periods of shut down, producing undesirable
wetting of various printer elements.
[0008] Other types of ink jet printers have included a provision for removing all ink from
the print head reservoir during periods of printer shut down in order to minimize
clogging of the print head orifices. This necessarily complicates start up and shut
down of the printer, however. U.S. Patent No. 3,970,222, issued July 20, 1976, to
- Duffield, discloses an ink jet printer start up method in which ink is supplied
under pressure to the initially dry print head reservoir to compress the air in the
reservoir. This, in turn, raises the pressure of the ink. Compression of the air continues
until the ink reaches the first orifice in a row of orifices, at which time the pressure
within the print head is in excess of the required start up pressure. Ink flows through
the first orifice and, in succession, through each of the other orifices of the print
head.
[0009] U.S. Patent No. 3,891,121, issued June 24, 1975, to Stoneburner, discloses a start
up method in which the print head manifold, initially dry, is pre-pressurized with
air and a flushing liquid before supplying ink to the manifold. At shut down of the
printer, the flow of ink to the print head manifold is replaced with a flow of flushing
fluid. The flow of flushing fluid is then terminated and, simultaneously, an evacuation
line leading to a low pressure source is opened, removing fluid from the manifold.
The manifold is thereafter maintained in a dry condition until start up of the printer
is subsequently initiated.
[0010] In order to avoid the difficulties encountered in start up of a print head of the
type from which ink is removed during shut down periods, while at the same time eliminating
the possibility of ink drying in the print head nozzles and clogging the nozzles;
as may occur with printers of the type in which ink is maintained within the print
head during shut down periods, U.S. Patent No. 3,839,721, issued October 1, 1974,
to Chen et al discloses a printer arrangement having a liquid filled container which
is movable with respect to the jet nozzles. The container, filled with water or water
containing detergent, submerges the print head nozzles during shut down periods and
prevent drying of ink within the nozzles. This permits ink to be maintained within
the print head manifold during periods of printer shut' down. In an alternative embodiment,
the nozzles are submerged in a mist or vapor which prevents ink drying. The liquid
filled container for submerging the nozzles and the mechanical arrangement for moving
the container add significantly to the size and cost of the printer. Additionally,
contaminants in the ink within the print head may settle during periods of printer
shut down, causing the nozzles to become clogged.
[0011] Accordingly, it is seen that there is a need for an ink jet printer of simple, reliable
design, capable of maintaining ink within the printer print head during shut down
periods without the ink drying or weeping through the orifices and without particle
deposition which could cause the print head orifices to become clogged. Such a printer
should also be configured to prevent weeping of ink through the print head orifices
during shut down periods.
[0012] According to one aspect of the present invention, an ink jet printer has a print
head including a fluid receiving reservoir, and an orifice plate defining at least
one orifice communicating with the reservoir for providing ink flow through the orifice
to form a jet drop stream for printing. A fluid supply means includes an ink supply
tank and pump means connected to the ink supply tank. A print head supply line means
provides flow of ink from the fluid supply means to the fluid receiving reservoir
of the print head. A print head return line means returns ink from the fluid receiving
reservoir of the print head to the fluid supply means. A control means controls the
flow of ink supplied to the print head by the fluid supply means to provide a flow
of ink at a predetermined flow rate during printing, and to provide a substantially
reduced continuous flow of ink from the print head supply line means to the print
head return line means through the reservoir at a substantially reduced fluid pressure
during periods in which the printer is shut down and a jet drop stream is not produced
by the print head. Ink is continuously circulated through the print head reservoir
without weeping of ink through the orifice, drying of ink adjacent the orifice, or
deposit of contaminants within the reservoir.
[0013] The control means includes a plurality of ink return lines for returning ink from
the pump outlet to the pump inlet. Each of the ink return lines includes flow restriction
means in each line providing a fluid flow impedance therethrough which differs from
the fluid flow impedance provided by the flow restriction means in the others of the
ink return lines.
[0014] A controllable valve means selectively directs ink from the pump means to a selected
one of the ink return lines. A print head supply means provides a flow of ink from
the pump means to the print head. Solenoid means are provided for controllably actuating
the controllable valve means such that a portion of the ink from the pump outlet is
returned to the pump inlet through a selected one of the ink return lines, while the
remainder of the ink from the pump means is supplied to the print head through the
print head supply line means. The fluid flow rate of ink supplied to the print head
means is thereby controlled by returning ink from the pump outlet to the pump inlet
through a selected flow restriction means.
[0015] The ink recirculation means may include three ink return lines. A first of the ink
return lines includes a start up flow restriction, a second of the ink return lines
includes a print flow restriction means, and a third of the ink return lines includes
a circulate flow restriction means. The start up flow restriction means provides a
fluid flow impedance therethrough greater than that of the print flow restriction
means, while the circulate flow restriction means provides a fluid flow impedance
therethrough less than that of the print flow restriction means.
[0016] The print head supply line means may include a supply-flow restriction means. The
ink supply system may further include a print head return line means for returning
ink from the print head to the ink supply tank, whereby ink flow through the print
head from the print head supply line to the print head return line is controlled by
the relative fluid impedance between the supply flow restriction means and the flow
restriction means in the ink return lines.
[0017] The supply tank may include vacuum pump means for maintaining the quantity of ink
within the tank at a subatmospheric pressure to reduce the amount of air in the ink.
[0018] The fluid pressure of the ink within the fluid receiving reservoir may be less than
approximately .036kg/cm
2 a (.5 psia) during printer shut down. The fluid flow rate of ink through the print
head may be on the order of approximately .076 litres (.02 gallons) per minute during
printer shut down.
[0019] According to another aspect of the present invention, a method of shutting down an
ink jet printer of the type having a print head including an ink receiving reservoir
and an orifice plate defining at least one orifice communicating with the reservoir,
a jet drop stream being produced by ink flow through the orifice when ink is supplied
to the reservoir at a predetermined pressure, comprises the steps of:
(a) reducing the fluid pressure in the reservoir below the predetermined pressure
such that ink does not flow through the orifice, thereby terminating formation of
the jet drop streams, and
(b) providing continuous flow of ink through the reservoir during periods of time
in which a jet drop stream is not produced by the print head, whereby contaminants
in the ink do not settle within the reservoir and ink is prevented from drying in
the region of the orifice, thereby preventing the orifice from becoming clogged.
[0020] The continuous flow of ink through the reservoir is maintained in a direction substantially
normal to the direction of fluid flow through the orifice. The step of providing a
continuous flow of ink through the reservoir may include the step of continuously
recirculating ink through the reservoir from a fluid supply means, whereby contaminants
remain entrained in the ink and do not clog the orifice. embodiment of the
[0021] Accordingly, it is an object of the/present invention hereinafter described to provide
an ink jet printer and method of ink supply in which ink is continuously circulated
through the printer print head during shut down periods to preclude deposit of contaminants
within the print head and drying of the ink therein; to provide such a printer and
method in which the flow rate of fluid supplied to the print head during shut down
periods is substantially less than the flow rate of ink supplied to the print head
during printing operations; to provide such a printer and method in which the fluid
pressure of ink within the print head during periods of shut down is substantially
less than that during printing operations; to provide such a printer and method in
which ink is continuously recirculated between the print head and an ink supply; and
to provide such a printer and method in which a plurality of ink return lines, each
including a flow restriction, are selectively connectable between a pump inlet and
a pump outlet of the pump system supplying ink to the print head.
[0022] In order that the invention may be more readily understood, reference will now be
made to the accompanying drawing, in which an ink jet printer embodying the present
invention is depicted diagrammatically. A fluid supply means provides ink to the print
head 10 of an ink jet printer for production of jet drop streams in a known manner.
Print head 10 may be any one of a number of known prior art print heads, such as shown
in U.S. Patent No. 3,701,998, issued October 31, 1972, to Mathis.. Print head 10 includes
a fluid receiving reservoir 11 and an orifice plate 12 defining orifices 13 communicating
with the reservoir 11 for providing ink flow therethrough, producing a plurality of
jet drop streams 14 of ink for deposit on a print receiving medium (now shown). Drops
which are not to be deposited upon the print receiving medium are selectively. charged
by charging electrodes (not shown) and deflected by an electrostatic field to one
or more drop catchers 15 for reuse by the fluid supply system.
[0023] A fluid supply means includes an ink supply tank 16 which stores a quantity of ink
17 therein. Supply tank '16 is connected to a vacuum means, including vacuum pump
18, which partially evacuates the air space-20 above the ink 17, so as to maintain
the ink 17 at a subatmospheric pressure. This tends to reduce foaming of the ink 17
and to remove air bubbles from the ink prior to application of the ink to the print
head 10.
[0024] The fluid supply means further includes pump means 22, having a pump inlet 24 and
a pump outlet 26, which receives ink from the ink supply tank 16 at the pump inlet
24 and provides ink under pressure at the pump outlet 26. The pump means 22 includes
a pump 28 powered by an electric motor 30. The pump means 22 further includes a filter
32 which is connected to the output of the pump 28 and which filters the ink supplied
to pump outlet 26. In order to remove any air which may accumulate within the filter
32, a bleed line 34, including a bleed restriction 36, returns to the supply tank
16 a small portion of the ink supplied to the filter 32, as well as any air which
may be trapped within the filter 32.
[0025] Ink recirculation means 38 includes a plurality of ink return lines 40, 42, and 44
for returning ink from the pump outlet 26 to the pump inlet 24, and each of the ink
return lines includes a flow restriction means. The first ink return line includes
a start up flow restriction means 46, the second ink return line 42 includes a print
flow restriction means 48, and the third ink return line 44 includes a circulate flow
restriction means 50. Flow restriction means 46, 48, and 50, each include a manually
adjustable valve which provides a fluid flow impedance therethrough. The start up
flow restriction means 46 provides a fluid flow impedance therethrough which is greater
than that of the print flow restriction means 48, while the circulate flow restriction
means 50 provides a fluid flow impedance therethrough less than that of the print
flow restriction means 48.
[0026] A control means, including valves 52 and 54 selectively directs ink from the pump
means 22 to selected ones of the ink return lines 40, 42, and 44. A print head supply
line means 56, acting as a delivery line and including supply flow restriction means
58 and print head inlet valve 60, supplies ink from the pump means 22 to the print
head 10. A filter 62 may also be provided in the print head supply line means 56.
[0027] Solenoid control means 64 and 66 are provided for controllably actuating associated
valves 52 and 54, respectively, such that a portion of the ink from the pump outlet
26 is returned to the pump inlet 24 through a selected one of the ink return lines
40, 42, and 44. The remainder of the ink from the pump means 22 is supplied to the
print head 10 through the print head supply line means 56. As a consequence, the flow
rate of ink supplied to the print head is controlled by selecting an appropriate one
of the flow restriction means 46, 48, and 50 through which a portion of the output
of the pump means 22 is recirculated to the pump inlet 24. The balance of the ink
from the pump outlet 26 is applied to the print head 10. It will be appreciated that
when an ink return line having a flow restriction therein which provides a substantial
fluid flow impedance is selected, a greater portion of the ink output from the pump
means 22 is supplied through the supply line means 56 to the print head than is the
case when an ink return line having a lesser impedance flow restriction means is selected.
[0028] The 'supply system further includes a print head return line means 68 for returning
ink from the print head 10 to the ink supply tank 16. Additionally, drops of ink which
are caught by catchers 15 are returned to the supply tank 16 via lines 70. The print
head return line means 68 includes a print head outlet valve 72 which permits ink
flow therethrough or, alternatively, terminates ink flow from the print head 10 through
the print head return line means 68.
[0029] Bleed valve means, including solenoid actuated valves 74 and 76, are provided for
supplying ink from the pump means 22 to the side of the print head outlet valve 72
opposite the print head 10 prior to a bleeding operation, described below, in which
the outlet valve 72 is opened to permit fluid flow through the print head.
[0030] An operational cycle for the ink supply system embodying the present invention is
described in the following Table:

[0031] A "1" in the Table indicates that the solenoid associated with the valve is actuated,
while a "0" indicates that the solenoid is not actuated.
[0032] Initially, as indicated at Step No. 1, the system is in a circulate mode of operation
during periods of printer shut down. Print head inlet valve 60 and print head outlet
valve 72 are not actuated, thereby producing fluid flow at a relatively low flow rate
through the print head from the pump means 22, with the fluid being returned to the
tank 16 via the print head return line 68.
Ink is circulated through the reservoir 11 at a flow rate of approximately .076 litres
(.02 gallons) per minute and a fluid pressure is maintained within the reservoir of
approximately .036kg/cm
2a (.5 psia) or less. This flow rate, in a direction perpendicular to orifices, is
sufficient to prevent contaminants in the ink from settling in the reservoir 11 and
clogging the orifices 13. Additionally, by maintaining a fluid flow across the orifices,
the ink in reservoir 11 does not tend to dry adjacent the orifices and blockage of
the orifices by dried ink is prevented. Finally, by maintaining the fluid pressure
within the print head very close to atmospheric pressure, the pressure differential
across the orifice plate 12 is not sufficient to cause fluid flow through the orifices
13. As a consequence, weeping of ink from the orifices does not occur. It will be
understood that such weeping would be highly undesirable in that electrical components
could become wetted and short out. Additionally, quantities of ink would tend to collect
on the bottom of the orifice plate 12 and would interfere with production of the jet
drop streams 14.
[0033] No jet drop streams are produced by the print head 10 during this mode of operation.
Valves 64 and 66 are not actuated at this time and, as a consequence, ink is recirculated
through the third ink return line 44 and the circulate flow restriction 50. Since
flow restriction 50 offers relatively little impedance to fluid flow through line
44, a substantial portion of the ink from the pump outlet 26 is returned through the
ink recirculation means 38 to the pump inlet 24, and the flow rate of ink passing
through the print head 10 is therefore relatively low. Thus, the printer may be maintained
in the shut down mode for long periods of time without weeping of the ink through
the print head orifices because of the relatively low flow rate to the print head
10, and the resulting low fluid pressure of the ink within the print head.
[0034] When operation of the printer is to be initiated, it is necessary to establish the
flow of fluid filaments from the print head orifices to produce the jet drop streams.
As seen in Step No. 2, valve 52 is actuated by solenoid means 64 such that ink is
diverted to the second ink return line 42. Shortly thereafter, as seen in Step No.
3, valve 54 is actuated. This results in diverting ink from the pump means 22 through
the ink return line 40 and the greater impedance provided by start up flow restriction
means 46. The net effect of Step Nos. 2 and 3 is to reduce the flow rate of ink returned
to the pump inlet 24 through the ink recirculation means 38, while simultaneously
increasing the flow rate of ink supplied to the print head 10 by the print head supply
line means 56. The flow rate of the ink through the print head 10 depends in part
upon the ratio of the fluid flow impedance between supply flow restriction means 58
and other restrictions in line 56, and the flow restriction means 46, 48, and 50.
[0035] After this relatively high flow rate of ink has been established through the print
head 10, valve 72 is actuated, as indicated in Step No. 4, thus rapidly terminating
the ink flow through the print head. As a consequence, a sudden pressure impulse is
imparted to the ink in print head 10, producing a rapid flow of ink through the print
head orifices and establishment of the desired jet drop streams.
[0036] Once the jet drop streams are established, the flow rate of ink supplied to the print
head 10 through the supply line 56 is reduced by deactuating valve 54 as seen in Step
No. 5. Valve 72 remains actuated and, therefore, there is no flow out of the print
head 10 through the print head return line 68. Further, bleed valves 74 and 76 are
actuated such that ink is supplied from the pump outlet 26 to the side of the print
head outlet valve 72 opposite the print head 10 through valves 74 and 76 and bleed
restriction 80. Actuation of valves 74 and 76 fills a portion of the print head return
line 68 which extends between valves 72 and 74. It should be appreciated that previously
the entire return line 68 has been drained of ink upon actuation of valve 72 in Step
No. 4, since the print head return line 68 terminates above the surface of the ink
17 in supply tank 16.
[0037] Next, as seen in Step No. 6, valve 72 is deactuated. No fluid flow through the outlet
of the print head 10 occurs at this point, however, since ink from the pump-means
22 is supplied to both sides of the print head 10. Subsequently, as shown in Step
No.-7, valve 76 is deactuated with the result that a cross-flow of fluid through the
print head 10 occurs, with ink from the print head supply line means 56 passing through
the print head 10, valve 72, valve 74, bleed restriction 80, and ultimately being
returned to the supply tank 16. The flow rate of ink passing through print head 10
is further limited by bleed restriction 80. The bleeding operation eliminates any
air from the print head 10 which may have accumulated therein.
[0038] It is desirable that at least a portion of the print head return line means 68 be
filled with ink prior to deactuating valve 72 before the bleed cycle begins in order
to limit the amount by which the fluid pressure within the print head 10 drops upon
reopening valve 72. Since the flow rate of the ink leaving the print head 10 is limited
by bleed restriction 80 and, further, since the print head return line means 68 is
filled with ink between the print head 10 and the restriction 80, the drop in pressure
within the print head 10 which does occur upon deactuating valve 72 is not sufficiently
severe to interfere with the flow of the jet drop streams from the print head 10.
If air were to fill the print head return line 68 completely, however, the air within
the line 68 would become rapidly compressed upon deactuation of valve 72 and a pressure
drop would occur within the print head 10 which have a deleterious effect upon production
of the jet drop streams, possibly causing the streams to become unstable and various
printer elements to be wetted by the streams.
[0039] After bleeding of the print head 10 is completed, the print head outlet valve 72
is once again actuated, terminating flow of ink from the print head to the tank 16
via the print head return line means 68, as illustrated in Step No. 8. Valve 74 is
then deactuated, as shown in.Step No. 9, and the printer is now operated in a printing
mode.
[0040] When the printing operation is completed, shut down of the printer is initiated,
as seen in Step No. 10, by actuating print head inlet valve 60 and simultaneously,
deactuating print head outlet valve 72. The result is that the inlet side of the print
head 10 is momentarily vented to atmosphere, while the outlet side of the print head
is connected to the evacuated supply tank 16 via the print head return line means
68. The ink within the print head 10 undergoes an extremely rapid drop in fluid pressure
and the flow of ink through the print head orifices is quickly terminated, producing
a rapid, clean cessation of jet drop stream flow.
[0041] Next, as indicated at Step No. 11, valve 52 is deactuated causing the ink supplied
to the recirculation means 38 to be routed through the third ink return line 44 and
the circulate flow restriction means 50. Finally, print head inlet valve 60 is again
deactuated as shown in Step No. 12, resulting in a return to the circulate/shut down
mode of operation in which ink is passed through the print head 10 at a relatively
low flow rate and pressure.
[0042] It may be desired to turn off the vacuum pump 18 during extended periods of shut
down. It is preferable to vent tank 17 to atmosphere at a slow rate prior to terminating
operation of pump 18 to prevent a pressure pulse from passing through line 68 to reservoir
11. It will be appreciated that such a pressure pulse might otherwise cause weeping
of ink through orifices 13.
[0043] When the print head 10 is to be replaced with another print head, the inlet valve
60 is actuated with the other valves in their respective shut down positions, as shown
in Step No. 13. This results in fluid removal from the print head and allows the inlet
and outlet lines of the print head to be disconnected and a new print head installed
without spillage of fluid onto other printer elements.
[0044] It will be appreciated that the present invention provides a unique ink jet printer
in which the start up, bleed, print, and shut down and print head removal operations
are effectively controlled. By providing continuous circulation of ink through the
print head during periods of printer shut down at a pressure which precludes weeping
of the ink through the print head orifices, the shut down and start up operations
are simplified while preventing drying of ink or deposit of contaminants in the print
head. By providing the multiple ink return lines including flow restriction means
of varying fluid impedance, the various operations of the printer are controlled in
a simple, reliable manner.
[0045] While the method herein described, and the form of apparatus for carrying this method
into effect, constitute preferred embodiments of the invention, it is to be understood
that the invention is not limited to this precise method and form of apparatus, and
that changes may be made in either without departing from the scope of the invention,
as defined in the appended claims.
1. An ink jet printer, including a print head (10) including a fluid receiving reservoir
(11), and an orifice plate (12) defining at least one orifice (13) communicating with
said reservoir for providing ink flow through said orifice to form a jet drop stream
(14) for printing, fluid supply means, including an ink supply tank (16), and pump
means (22) connected to said ink supply tank, print head supply line means (56) for
providing flow of ink from said fluid supply means to said fluid receiving reservoir
of said print head, and print head return line means (68) for returning ink from said
fluid receiving reservoir of said print head to said fluid supply means, characterized
in that said printer further comprises
control means (38, 52, 54) for controlling the flow of ink supplied to said print
head by said fluid supply means to provide a flow of ink at a predetermined flow rate
during printing and to provide a substantially reduced continuous flow of ink from
said print head supply line means to said print head return line means through said
reservoir at substantially reduced fluid pressure during periods in which said printer
is shut down and a jet drop stream is not produced by said print head, whereby ink
is continuously circulated through said print head without weeping of ink through
said orifice, drying of ink adjacent said orifice or deposit of contaminants within
said reservoir.
2. An- ink jet printer according to claim 1, further characterized in that the fluid
pressure of the ink within said fluid receiving reservoir is less than approximately
.036kg/cm2a (.5 psia) during printer shut down.
3. An ink jet printer according to claim 1 or 2, further characterized in that the
fluid flow rate of ink through said print head is of the order of approximately .076 litres (.02 gallons)per
minute during printer shut down.
4. A method of shutting down an ink jet printer of 'the type having a print head (10)
including an ink receiving reservoir (11) and an orifice plate (12) defining at least
one orifice (13) communicating with said reservoir, a jet drop stream (14) being produced
by ink flow through said orifice when ink is supplied to said reservoir at a predetermined
pressure, characterized in that said method comprises the steps of
reducing the fluid pressure in said reservoir below said predetermined pressure such
that ink does not flow through said orifice, thereby terminating formation of said
jet drop stream, and
providing continuous flow of ink through said reservoir during periods of time in
which a jet drop stream is not produced by said print head, whereby contaminants in
said ink do not settle within said reservoir and ink is prevented from drying in the
region of said orifice, thereby preventing said orifice from becoming clogged.
5. A method of shutting down an ink jet printer according to claim 4, further characterized
in that said step of reducing the fluid pressure in said reservoir includes the. step
of reducing the fluid pressure in said reservoir to approximately .036kg/cm2a (.5 psia) or less.
6. A method of shutting down an ink jet printer according to claim 4 or 5, further
characterized in that the step of providing continuous flow of ink through said reservoir
includes the step of providing an ink flow through said reservoir of approximately
.076 litres (.02 gallons) per minute.
7. A method of shutting down an ink jet printer according to claim 4, 5 or 6, further
characterized in that said continuous flow of ink through said reservoir is maintained
in a direction substantially normal to the direction of fluid flow through said orifice.
8. A method of shutting, down an ink jet printer according to claim 4, 5, 6 or 7 further
characterized in that the step of providing a continuous flow of ink through said
reservoir includes the step of continuously recirculating ink through said reservoir
from a fluid supply means (16, 22), whereby contaminants remain entrained in said
ink and do not clog said orifice.
9. An ink supply system for an ink jet print head (10) comprising a delivery line
(56) for delivering ink to said print head (10), ink supply means (16, 22) for supplying
ink under pressure to said delivery line and recirculation means (38) connected to
said delivery line for recirculating a portion of said ink without passage through
said print head; characterized in that said recirculation means further comprises:
a plurality of return lines (40, 42, 44) connected to said delivery line (56),
valve means (52, 54) for selectively directing ink from said delivery line into said
return lines, and
valve control means (64, 66) for controlling said valve means to direct ink into different
ones of said return lines in accordance with the operating mode of said print head.
10. An ink supply system according to claim 91 further characterized in that said recirculation means comprises flow restriction
means (46, 48, 50) within each of said return lines.
11. An ink supply system according to claim 10, further characterized in that the
flow restriction means (46, 48, 50) in each said return line provides a fluid flow
impedance which is different from that of the flow restriction means in each of the
other of said return lines.
12. An ink supply system according to claim 11, further characterized in that said
supply means comprises a pump (28) having its outlet connected for supplying ink to
said delivery line, an ink supply tank (16) for supplying ink to the inlet side of
said pump, and vacuum means (18) for maintaining the ink in said supply tank at subatmospheric
pressure.
13. An ink supply system according to claim 12, further characterized in that said
return lines (40, 42, 44) are connected for recirculating ink into the inlet side
of said pump.
14. A method of controlling the flow of ink to an ink jet print head (10) in an ink
jet printer, said printer including an ink supply tank (16), a pump (28) receiving
ink from said tank at a pump inlet (24) and providing ink under pressure at a pump
outlet (26), and a print head supply line (56) connecting said print head and said
pump outlet, characterized by the steps of
providing a plurality of ink return lines (40, 42, 44) from said pump outlet (26)
to said pump inlet (24), each of said return lines including a flow restriction (46,
48, 50) providing an impedance to fluid flow therethrough, with the impedance of each
flow restriction differing from that of the other flow restricions, and
sequentially connecting selected ones of said ink return lines (40, 42, 44) to provide
fluid flow between said pump inlet (24) and said pump outlet (26), whereby a portion
of the ink from said pump outlet is returned to said pump inlet and the balance of
the ink from said pump outlet is supplied to said print head through said print head
supply line.