[0001] The invention relates to a safety device to ensure that the operational range of
working-platform elevators is not exceeded beyond safe limits. The inventive object
may be used also to lower the platform.
[0002] More precisely,, the invention concerns a safety device intended to be used in working-platform
elevators of the kind comprising an upper boom and a lower boom which booms are pivotally
interconnected at one of their ends by a common mounting shaft, the opposite lower
end of the lower boom being pivotally mounted to a chassis--mounted stand and the
opposite, upper free end of the upper boom is pivotally mounted to the working platform
or personnel carrier, which is maintained in its working position by means of two
parallel arms, one upper and one lower. The lower parallel arm is secured at its lower
end to the stand whereas the opposite end of this arm is secured to the lower part
of a link. The link is mounted on the same mounting shaft that interconnects the two
booms for turning movement about said shaft. The upper parallel arm is mounted at
its one end to the upper part of the link and at its opposite end to the working platform
or personnel carrier. The movements of the upper boom relative to the lower boom are
controlled by a hydraulic piston-and-cylinder unit.
[0003] Prior-art safety devices for use in working-platform elevators of this kind consist
of so called limit switches, that is an electric position sensor which is positioned
on the platform and which is arranged, when the platform of the elevator assumes a
predetermined position relative to the upper boom, to actuate the elevator controls
via an electric wire to prevent the elevator from assuming a position beyond the intended
operational range of the machine. Devices of this kind suffer from certain drawbacks.
Interruption of the power supply caused s.g, by breaks on the electric wires included
in the system or faults in the battsry supplying electric energy to the lifting mechanism
renders the device inoperative. In addition, battery faults makes it impossible to
lower the lift to ground level.
[0004] To solve the problems outlined above the device in accordance with the invention
comprises a mechanic position sensing means capable of sensing the position of the
working platform and positioned at the articulation joint between the booms. The device
operates independently of the controls operating the elevator, for which reason interruption
or faults in the operation or function of the latter do not in any way render the
device unserviceable. The device has no electric components and consequently electrical
faults have no affect on its operation. In addition, the device in accordance with
the invention makes it;possible for the workmen in the personnel carrier to lower
the latter without having to use the electric system, which saves the battery of the
elevator. The safety device also functions while other controls are switched on and
consequently the servicing personnel on the carrier is able to lower the carrier at
all times. This is so also when the working platform is of the type which is controlled
either from ground or from the carrier itself. Also when the latter is temporarily
set to be controlled from ground it is still possible to lower the carrier. According
to one characteristic of the invention a spring-biased bolt is positioned adjacent
the hydraulic valve so as to be accessible from below in the majority of positions
of the working platform. Consequently, the personnel on ground may lower the platform
through a simple operation, also when the elevator is temporarily controlled from
the platform.
[0005] More precisely, the invention is characterised by a linkage system which is connected
to a valve in the hydraulic piston-and-cylinder unit controlling the movements of
the upper boom relative to the lower boom, said linkage system having one point of
articulation on the lower boom and one point of articulation on the lower parallel
arm, and by an abutment member on the upper boom, said abutment member arranged, upon
upwards pivotal movement of the upper boom past an upper allowable limit position,
to abut against a first segment which forms a part of the link arm system, to urge
the segment to open the valve in the hydraulic piston-and-cylinder unit via the linkage
system to allow said unit to lower the upper boom.
[0006] The inventicn will be described in closer detail in the following with reference
to the acoompanying drawings, wherein
Fig. 1 is a lateral view of a working-platform elevator shown in four different operational
positions,
Fig. 2 is a lateral view of a folded working--platform elevator incorporating a safety
device in accordance with the invention,
Fig. 3 is a lateral view of the same elevator but showing it in a different position,
Fig. 4 is a view on an enlarged scale of the main portion of the safety device in
accordance with the invention,
Fig. 5 is a view of the same part of the elevator as Fig. 4 but showing the situation
upon lowering of the working platform or carrier,
Fig. 6 is a view on an enlarged scale of the construction of the articulation joint
between the two booms, and
Fig. 7 is a view as seen from the left in Fig. 6.
[0007] Fig. 1 shows a .working-platform elevator 1 of a known type. It comprises a chassis
2 on which is mounted a rotary stand 3. On the stand is pivotally mounted the lower
end 5 of a lower boom 4. On the upper end 6 of the lower boom 4 is pivotally mounted
the lower end 8 of an upper boom 7. A working platform or carrier 10 is pivotally
mounted to the upper end 9 of boom 7.
[0008] Independently of the position of the booms, the carrier or working platform 10 is
maintained in the correct working position by means of two pairs of parallel arms,
the lower pair 11 of which is pivotally mounted on the chassis-mounted stand and the
upper pair 12 on the carrier or working platform. The two pairs of parallel arms are
interconnected by means of a link 13, the latter being pivotally mounted on the mounting
shaft interconnecting the upper and lower booms. Owing to this arrangement, the platform
10 will always assume a horizontal position allowing the servicing personnel to be
standing in an upright position, irrespective of the positions of the booms.
[0009] The two booms are operated by means of two hydraulic piston-and-cylinder units, one
upper 14 and one lower 15. The lower unit is secured both to the stand and to the
lower boom while the upper unit is secured both to the lower boom and to the upper
boom. Hydraulic flow to and from the hydraulic piston-and-cylinder units is controlled
electrically. Sets of controls regulating the hydraulic flows are situated both on
the platform and on the stand. In accordance with one alternative arrangement of the
elevator only one of the sets of controls may be used at a time. In this case the
elevator is equipped with a switching mechanism enabling choice of the set of controls
that the operator wishes to be switched on. The operational range of the elevator
appears from Fig. 1.
[0010] In elevator platforms it is necessary to prevent excess tilting, e.g. that the carrier
or working platform is moved to a position beyond the operational range for which
the elevator is constructed. The method hitherto used involves placing a so called
limit switch between the platform and the upper boom in a position to ensure that
the switch is switched on as soon as the working platform is elevated to a critical
position. Via an electric system a signal is emitted to stop further elevation of
the platform.
[0011] Fig. 2 illustrates the manner in which the safety device in accordance with the invention
is mounted on a working-platform elevator. A spring-biased bolt 16 is mounted on a
valve which when actuated by the bolt, opens the blocking valve regulating the flow
to the hydraulic piston-and-cylinder unit 15 to lower the upper boom. The bolt 16
is secured to a first link arm 17 the opposite end of which is pivotally mounted on
the lower boom 4. A second link arm 18 is secured at one of its ends to the first
link arm 17 and extends along the lower boom 4. At its opposite end the second link
arm 18 is secured to a third link arm 19, the latter being pivotally mounted on the
lower parallel arm 11. To the link arm 19 is secured a fourth link arm 20, extending
in parallel with the lower parallel arm and being secured to a first segment 21 (see
Fig. 6). This segment is pivotally mounted on the link 13 on the same mounting shaft
as is the lower parallel arm 11. The construction of the linkage system and the mounting
of the segment are such that movement of the segment corresponding to a counter-clockwise
turning movement about its articulation point results in the bolt 16 being pushed
inwards with consequential lowering of the upper boom 7. This movement of the segment.21
can be achieved in two different ways. Either the segment may be actuated by an abutment
member 22 (see Fig. 6) or else by a second segment 23 which is connted to a control
system which is operated from the working platform 10.
[0012] The fourth link arm 20 is pivotally mounted on the third arm closer to the point
of articulation of the latter on the third link arm 19 than to its point of articulation
to the lower parallel arm 11. When the lower boom 4 is raised, a..-relative movement
occurs between the lower boom and the lower parallel arm. This movement causes a counter-clockwise
turning movement of the third link arm. Consequently, the fourth link arm will move
in such a way that the segment 21 is displaced away from the abutment member 22. As
a result, the position of the lower boom will affect the position of the segment 21
in relation to the abutment member 22.
[0013] An actuating lever 24 is provided on the working platform 10. Connected to the latter
is a cable 25 extending through a holder 26 on the upper parallel arm 12. The cable
is secured to the second segment 23, the latter being pivotally mounted on the shaft
articulating the upper parallel arm 12 to the link 13. Pulling of the actuating lever
24 in a direction towards the platform 10 results in tightening of the cable 25 and
in a clockwise turning movement of the segment 23 about its mounting shaft, whereby
it will actuate the segment 21 and, consequently, in the manner described above, the
latter will force the bolt 16 to bring about lowering of the upper boom 7. The actuating
lever 24 is arranged in such a manner that irrespective of the position of the upper
boom it will always assume the same position relative to the platform 10. The servicing
personnel on the platform 10 will always be able to reach the actuating lever quickly
and by operating the latter lower the platform to ground level, since irrespective
of the position of the lower boom the platform 10 will always be at ground level when
the upper boom has been lowered to its maximum. Consequently, the lower hydraulic
cylinder unit 14 need not be actuated, when the platform is lowered to ground level.
[0014] The abutment member 22 is welded to the upper boom 7. Since the point of attachment
of the abutment member is at a level above the pivot shaft of the two booms it will
perform a movement relative to the segment 21 upon raising or lowering of the upper
boom. Because of the mounting arrangement of the linkage system, according to which
the first link arm 17 is secured to the lower boom and the third link arm 19 is secured
to the lower parallel arm 11, the position of the segment 21 will change somewhat
upon raising or lowering of the lower boom 4, as described in the afore-going. The
combined result of these two measures is that the position of the abutment member
22 in relation to the segment 21 will be a direct function of the position of the
upper boom relative to the plane of the chassis 2. When the upper boom assumes its
maximum allowable angular position relative to the horizontal plane of the chassis,
the abutment member abuts against the segment 21 and causes lowering of the upper
boom 7. Consequently, excess tilting cannot occur.
[0015] Fig. 3 illustrates manual lowering of the working platform of the elevator. Pulling
of the actuating lever 24 results in a movement of the cable towards the platform
10, forcing the segment 23 to turn clockwise. In doing so, the latter will abut against
the segment 21, urging the latter to pivot counter-clockwise. In this movement, the
segment 21 brings about the fourth link arm 20 which in turn causes-the third link
arm 19 to turn about its mounting shaft to the parallel arm 11. The second link arm
18 which is mounted on the third link arm, is also brought along in the movement and
is pulled in the direction towards the link 13. The movement of the link arm 18 urges
the first link arm 17 to turn about its mounting shaft to the parallel arm 11, whereby
the bolt 16 is pushed inwards, actuating a first valve which in turn opens a blocking
valve controlling the flow to the hydraulic piston-and-cylinder unit 15 and consequently
the upper boom 7 is lowered. Automatic lowering of the platform is effected in a corresponding
manner, with the exception that the abutment member 22 affects the segment 21.
[0016] When actuation on the bolt 16 ceases, either by interruption of the`pulling force
applied on the actuating lever 24 or by cease of the signal causing the upper boom
to assume a critical position close to excess tilting, the bolt 16 springs back to
its outer position and the blocking valve 15 of the hydraulic piston-and-cylinder
unit 15 closes. Immediately, the elevator can again be operated in the usual manner.
[0017] The valve that is actuated by the bolt 16 is inserted between the hydraulic piston
rand-cylinder unit and the hydraulic lines to and from that unit, for which reason
the safety device in accordance.with the invention still is serviceable, also in case
of tube ruptures or leakage of hydraulic fluid for some other reason. Power failure
interrupting the supply of electric energy or other disturbances cannot either prevent
the device in accordance with the invention which is entirely mechanical, from functioning
in the intended manner.
[0018] Fig. 4 illustrates the positions of the parts of the device that are arranged between
the link 13 and the lower part 8 of the upper boom section 7. The abutment member
22 is placed above the mounting shaft of the booms and the link, as mentioned above.
The arm 20 is secured to the segment 21. The segment 21 is mounted on the mounting
shaft interconnecting the lower parallel arm 11 and the link 13 and is positioned
to ensure that it is actuated by the abutment member 22 or the segment 23. The arm
20 is parallel with the parallel arm 11. The arm 17 is essentially parallel with the
arm 19.
[0019] In accordance with a preferred embodiment of the invention the point of articulation
of the arm 20 to the segment 21 is positioned on a straight line extending between
the point of articulation of the lower parallel arm 11 to the link and the point of
articulation of the boom section 4 and 7 and the link 13. The link 19 extends in parallel
with this line.
[0020] Fig. 5 illustrates the system when the platform or carrier is elevated and a pulling
force is applied on the cable 25 from the platform. The bolt 16 is pushed inwards
in the manner described in the afore-going and the upper boom is lowered.
[0021] Fig. 6 gives a clearer picture of the positions of the various parts in the area
of the mounting shaft of the booms.
[0022] Fig. 7 illustrates the relative positions of the various parts in a view from behind.
[0023] The safety device in accordance with the invention presents a number of advantages.
It preuents operation of the platform or carrier (upper boom) beyond the intended
operational range of the elevator and thus prevents excess tilting. The platform or
carrier 10 cannot assume an incorrect position in case of ruptures of the hydraulic
lines or leakage in the lower hydraulic piston-and-cylinder unit, in other words,
if the lower boom should start moving downwards, excess tilting cannot occur. Interruption
of the supply of electric energy will not affect the position-limiting function of
the device, nor will it prevent lowering of the platform manually. The system will
function also in case of failure of a hydraulic valve or other component. Hydraulic
lines or electric cables that are incorrectly connected cannot either affect the function
of the safety device.
[0024] In addition,the safety device in accordance with the invention can be used to lower
the carrier or platform manually, whereby the electric system need not be used and
the battery of the working platform be relieved.
[0025] The embodiment described above is to be regarded as an example only and a variety
of modifications are possible within the scope of the appended claims. The cable 25
could for instance be pulled into the upper boom 7 where it will be well protected.
The parallel arms 11 and 12 may be single arms instead of arm pairs. Instead of a
cable 25 a long stay or similar means could be used.
1. A safety device in hydraulically operated working-platform elevators, comprising
an upper boom and a lower boom, which booms are pivotally interconnected at one of
their ends by a common mounting shaft, the opposite lower end of the lower boom being
pivotally mounted to a chassis-mounted stand, whereas on the opposite, upper free
end of the upper boom is pivotally mounted the working platform or personnel carrier,
said working platform or carrier being maintained in its working position by means
of one lower and one upper parallel arm, the lower one of which is secured at its
lower end to the stand whereas the opposite end of this arm is secured to the lower
part of a link, said link being mounted on said pivotal shaft common to the two booms
for turning movement about said shaft, one end of the upper parallel arm mounted to
the upper part of said link and at its opposite end to the working platform or carrier,
the movements of the upper boom relative to the lower boom being controlled by a hydraulic
piston-and-cylinder unit, characterised by
a linkage system which is connected to a valve in said hydraulic piston-and-cylinder
unit, said linkage system having one point of articulation on the lower boom and one
point of articulation on the lower parallel arm, and
by an abutment member on the upper boom, said abutment member arranged, upon pivotal
movement upwards of the upper boom past an upper allowable limit position, to abut
against a first segment which forms a part of the linkage system, to urge the segment
to open the valve in the hydraulic piston-and-cylinder unit via the linkage system
to allow said unit to lower the upper boom.
2. A safety device as claimed in claim 1, characterised in that said linkage system
comprises a first arm which is pivotally mounted on the lower boom, a second arm which
is pivotally mounted on the first arm and to a third arm, said third arm in turn being
pivotally mounted to the lower parallel arm, and a fourth arm which is pivotally mounted
both on the third arm between the points of articulation of the latter to the second
arm and the lower parallel arm, and on the first segment, the latter being pivotally
mounted on the link.
3. A safety device as claimed in any one of the preceding claims, characterised in
that the first arm of the linkage system is arranged to actuate the valve of the hydraulic
piston-and-cylinder unit and is coupled to said valve via a spring-biased bolt.
4. A safety device as claimed in any one of the preceding claims, characterised in
that an actuating lever is provided on or adjacent the working platform, a wire, cable
or the like connecting said actuating lever with a second segment, said second segment
being pivotally mounted adjacent the first segment and arranged, upon actuation of
said actuating lever, to move into abutment against the first segment, bringing the
latter to open said valve of the hydraulic piston-and-cylinder unit via the linkage
system.