[0001] The present invention relates to a device for feeding yarn with a constant adjustable
tension, for use in weaving looms and in other weaving machines, wherein important
structural improvements have been introduced with the object of preventing the settlement
of dust into undesired spots of the device itself.
[0002] It is known that a lot of yarns being weaved in weaving machines have the characteristic
of leaving filaments and dust along their path, which settle on all the surfaces where
they can find a rest. Small projections on said surfaces are enough to allow the scattered
filaments, and then dust, to cling thereon. As can easily be understood, dust forms
a great problem for the yarn feeding devices in that, when it heaps to a certain extent,
it can drop onto the yarn as the latter comes out of the feeder, adhering thereto
and often forming around it deposits in the form of large knots, which are seriously
prejudicial to the feeding and working of the machine being fed. It is hence necessary
to prevent the forming, in said devices, of dangerous heaps of dust, particularly
in those spots where they could disturb the yarn as it comes out, as well as in the
spots where they could compromise the functionality of the feeders or of their parts.
[0003] The object of the present invention is to solve this problem, - which has so far
been fairly neglected in the planning and construction of devices for feeding yarns
to weaving machines - by introducing some structural modifications in such feeding
devices, apt to prevent the settlement of dust in those spots which are fundamental
for the working of said devices.
[0004] For this purpose, the present invention provides a yarn feeding device for weaving
machines, of the type comprising a yarn winding drum, held stationary, a rotary winding
arm coaxial to the drum, means for leading forward on the drum the wound yarn, means
for detecting the yarn wound around the drum and for controlling the rotation of the
winding arm, and means for braking the outcoming yarn, cooperating with an end cap
of the winding drum, characterized in that - in order to limit the dust settlements
within the device - said drum is shaped like a closed body from whose end, opposite
to the cap end, project a plurality of peripheral bars extending the winding surface
- of the drum; in that said means for leading forward the yarn wound on the drum consist
of a frustoconical disc coaxial to the drum, close thereto and engaging said bars
with its periphery; and in that the winding arm rotates, close to said disc and coaxial
thereto and to the winding drum, between the disc itself and a wall of separation
from the other members of the feeder, in order to produce an air stream apt to prevent
the settlement of dust.
[0005] The invention will now be illustrated in detail, with reference to the accompanying
drawing, which shows a practical embodiment thereof and in which:
Fig. 1 is an axial section view of the yarn feeding device according to the invention;
and
Fig. 2 is a front view of the disc leading forward the yarn wound on the drum of the
device according to figure 1.
[0006] The yarn feeding device according to the invention comprises, in a manner known per
se, a casing 1 housing an electric driving motor and an electronic control circuit,
not shown, and moreover - in part externally to said casing 1 - a winding arm 2, a
disc 3 leading the yarn forward, a yarn winding drum 4, means 5 for detecting the
wound yarn, and means 6 for braking the out coming yarn.
[0007] The winding arm 2 of the device is driven into rotation by the electric motor housed
in the casing 1, onto the shaft 1' of which are mounted, by means of bearings, both
the disc 3 and the drum 4. The drum 4 is prevented from rotating by a pair of permanent
magnets 7, one fixedly connected to the drum itself and the other fixed to the casing
1, while the disc 3 is not apt to rotate in that its periphery is engaged with the
drum, as explained hereinafter. A rod 8, fixed to the casing 1, carries the detection
means 5 and an adjustable arm 9 for the support of the braking means 6. Said arm 9
also carries a ceramic eyelet 10 for the outlet of the yarn.
[0008] According to the invention, the drum 4 is shaped like a closed body, formed of a
plurality of bars 11 arranged like the generating lines of a cylinder and embodied,
practically throughout their whole length, into the outer cylindrical wall of a completely
closed box 12 of synthetic plastic material, said box 12 having, in addition to said
outer wall, a headwall 12' forming the end cap of the drum 4, a flat disc wall 12"
opposite to the wall 12f , and an inner cylindrical wall carrying the seats for the
bearings 13, by means of which the drum is mounted on the motor shaft 1'. The bars
11 project from the disc wall 12" of the box 12 along the whole periphery thereof
and they engage into the peripheral holes 14 of the disc 3, which has a frustoconical
shape and is widely slotted, as shown by reference 15 in figure 2. The magnet 7 of
the drum 4 is also embodied, or anyhow inserted into the outer wall of the box 12
which embodies the bars 11. The winding arm 2 is hollow, to allow the passage of the
yarn, and it carries a balancing counterweight 16.
[0009] Still according to the invention, a generally frustoconical wall or cover 17 separates
the members described so far, and in particular the winding arm 2, from the other
members of the feeding device, as the driving motor and the electronic control circuit,
said wall or cover 17 being radiused to the wall of the casing 1, and a wide port
18 being thus left open between the periphery of the casing wall and the drum 4, through
said port appearing the winding arm 2 and the disc 3.
[0010] The operation of the feeding device takes place in known manner for what concerns
the feeding of the yarn, which gets wound by the arm 2 into several turns (to an extent
being controlled by the detection means 5) around the drum 4, where said turns are
led forward by the disc 3, the yarn being then drawn by the eyelet 10, after having
been braked on the cap of the drum 4 by the braking means 6.
[0011] It can easily be seen that the structure adopted in the device according to the invention
allows to prevent any settlements of dust within the whole inner area of the drum,
which has been constructed around the closed box 12. But also the particular configuration
of the parts housed between the casing 1 and the box 12 of the drum 4 allows to prevent
the settlement of dust: in fact, when the device is working, the winding arm 2 rotates
at speeds varying between 200 and 2800 revolutions per minute and anyhow behaves -
together with the counterweight 16 - like a centrifugal pump, which sucks air from
the space surrounding the shaft 1' of the device, between the frustoconical disc 3
and the drum wall 12", and blowing said air through the slots 15 of the disc itself,
drives it outwardly through the peripheral port 18.
[0012] This air stream, which is clearly indicated by the arrow F in figure 1, prevents
the forming and heaping of dust settlements in the areas where the arm 2 and the disc
3 operate, on these members, and between the bars 11 of the drum and the disc 3.
[0013] The object of the invention has thus been reached to a very satisfactory extent.
[0014] It is understood that the invention has been described and illustrated in detail
by mere way of example, and that its objects may hence be reached even through other
embodiments or variants differing from that described, which will of course fully
fall within the scope of the invention itself.
1) Device for feeding yarn with a constant adjustable tension, particularly for weaving
machines, of the type comprising a yarn winding drum, held stationary, a rotary winding
arm coaxial to the drum, means for leading forward on the drum the wound yarn, means
for detecting the amount of yarn wound around the drum and for controlling the rotation
of the winding arm, and means for braking, the outcoming yarn, cooperating with an
end cap of the winding drum, characterized in that - in order to limit the dust settlements
within the device - said drum is made as a closed box-like body from whose end, opposite
to the cap end, project a plurality of peripheral bars extending the winding surface
of the drum; in that said means for leading forward the yarn wound on the drum consist
of a frustoconical disc coaxial to the drum, close thereto and engaging said bars
with its periphery; and in that the winding arm rotates, close to said disc and coaxial
thereto and to the winding drum, between the disc itself and a wall of separation
from the other members of the feeder.
2) Yarn feeding device as in claim 1, wherein the closed box--like body making up
the winding drum with said bars is in the form of a plastic material box, into the
outer wall of which are embodied the bars and the inner wall of which carries the
bearings onto which the drum is mounted.
3) Yarn feeding device as in claims 1 and 2, wherein the disc leading the yarn forward
comprises a plurality of peripheral holes into which engage the ends of the bars projecting
from the drum, and a plurality of internal slots for the passage of an air stream.
4) Yarn feeding device as in claims 1 to 3, wherein the winding arm comprises a balancing
counterweight.
5) Yarn feeding device as in claims 1 to 4, wherein the wall separating the winding
arm from the other members of the feeder is a frustoconical wall applied on the part
of the casing from which the drum emerges, and is apt to create a wide peripheral
port between the opposing parts of the casing and of the drum.