[0001] This invention relates to rolling machines and in particular to a drive mechanism
for a machine for rolling metal plate into cylindrical form.
[0002] Conventional rolling machines comprise three rolls located, in section, on the apices
of an imaginary triangle. The upper roll is free to rotate, while one or both of the
lower rolls are driven.
[0003] Machines are known in which the distances between the centres of the lower rolls
can be varied, but the need for the synchronisation of the rolls means that the drive
mechanism for the roll in such machines is elaborate. This problem has been solved
by driving only one of the rolls and having the remaining lower roll movable, or by
supplying each of the lower roll with an integral motor. Austrian Patent No. 321 680
to VOEST, describes the use of swing arms carrying a drive shaft with a gear which
meshes with a gear on the ends of the roll shafts . Adjustment is vertical only and
synchronisation is automatic but a motor integral with the drive shaft is still required
to allow adjustment. US Patent No. 2 215 111 to Tucker goes further and uses blocks
which slide horizontally to move the rolls in an arc, the radius of which corresponds
to the radius of the driving gear thereby allowing adjustment along both the vertical
and the horizontal axes.
[0004] It is an object of this invention to provide a simplified solution to this problem
by the provision of a worm drive. Such drive mechanisms are known and used in profiling
machines where, however, only one driven and one dead roll, or two opposed driven
rolls are involved.
[0005] German Patent No. 1 259 824 to Hirz and the patent of addition thereto, German Patent
No. 1 266 268 describe a worm drive for such.a profiling machine.
[0006] According to the invention a rolling machine is provided with at least one pair of
driven rolls which are positionally adjustable with respect to the remaining roll,
a drive mechanism comprising a worm wheel mounted on each of the driven roll and a
worm driven by means of an external power source, the worm being mounted to remain
in mesh with the worm wheels irrespective of the position of the worm wheels within
the range of movement of the rolls.
[0007] The worm wheel is preferably maintained in mesh with the worm by the mounting of
the worm with the axis of rotation thereof parallel to the adjustment travel of the
part of the roll, preferably an end thereof, on which the worm wheel is mounted.
[0008] In one form of the invention the machine comprises three rolls,two driven rolls located
on a plane and one dead roll located thereabove the lower roll being driven by means
of a single worm mounted with the axis of rotation thereof parallel to the plane in
which the rolls are mounted, and the rolls being movable along the mounting plane
for the positional adjustment thereof with respect to the upper roll.
[0009] In a further form of the invention the two lower rolls are adjustable along inclined
planes and each lower roll is provided with a worm mounted with the axis of rotation
thereof parallel to the plane of adjustment of the roll.
[0010] The invention is further described with reference to the accompanying drawings in
which:
Figure 1 is a diagrammatic end-on elevation of a rolling machine according to the
invention; and
Figure 2 is a diagrammatic end-on elevation of an alternative machine according to
the invention.
[0011] The rolling machine 10 shown in Figure 1 comprises a dead, or freely rotating upper
roll 12 which is movable in a vertical direction (indicated by the arrow 13), and
two worm driven lower rolls 14 which are movable in a horizontal plane (indicated
by the arrows 16). As the drawing is an end-on elevation, only the ends of the rolls
and the worm wheels 14a associated with the lower roll, can be seen. The worm wheels
14a are meshed with a worm 18 mounted with the axis of rotation thereof parallel to
the plane of movement 16 of the lower roll 14. The worm is driven by a motor 20, which
could be any kind of a motor.
[0012] It will be clear from the drawing that the roll 14 can be moved, within the range
of the worm 18, along the plane 16 so that the position of the lower roll 14 with
respect to the upper roll 12 can be changed. The upper roll 12 can, of course, be
moved up and down to produce the required bending moment. The motor 20 is reversible
so that the lower rolls 14, both moving in the same direction on the worm 18, can
be reversed.
[0013] The machine 100 shown in Figure 2 differs from the machine 10 only in the fact that
the adjustment travel of the lower rolls 102 ,is not horizontal but inclined upwardly
towards the upper roll 103. The lower rolls 102-are movable towards or away from the
upper roll 103 on inclined planes (indicated by the arrows 104). The worm wheels 105
associated with the rolls 102 are each provided with a separate motor 106 driving
an inclined worm 108, each worm 108 meshing with a worm wheel 105.
[0014] It is evident that, particularly in machines such as the machine 100 in Figure 2
where each lower roll 102 is provided with a separate drive unit 106, that the substitution
of a worm drive for a hydraulic motor or the like, will provide a great reduction
in the cost of the machine.
1. A rolling machine is provided with at least one pair of driven rolls which are
positionally adjustable with respect'to the remaining rolls and a drive mechanism
comprising a worm wheel mounted on each of the driven rolls and a worm driven by means
of an external power source, the worms being mounted to remain in mesh with the worm
wheels irrespective of the position of the worm wheels within the range of movement
of the rolls and the two driven rolls being located on a plane,characterised in that
the driven rolls are driven by means of a single worm mounted with the axis of rotation
thereof parallel to the plane in which the rolls are mounted, and the rolls being
movable along the plane for the positional adjustment thereof with respect to the
upper roll.
2. A rolling machine according to claim 1 characterised by the provision of three
rolls, two driven rolls located on a plane and one dead roll located thereabove the
lower rolls being driven by means of a single worm mounted with the axis of rotation
thereof parallel to the plane in which the rolls are mounted, and the rolls being
movable along the plane for the positional adjustment thereof with respect to the
upper roll.
3. A rolling machine is provided with at least one pair of driven rolls which are
positionally adjustable with respect to the remaining rolls, and a drive mechanism
comprising a worm wheel mounted on each of the driven rolls and a worm driven by means
of an external power source, the worms being mounted to remain in mesh with the worm
wheels irrespective of the position of the worm wheels within the range of movement
of the rolls characterised in that the two driven rolls are adjustable along inclined
planes and each driven roll is provided with a worm mounted with the axis of rotation
thereof parallel to the plane of adjustment of the roll.