[0001] The present invention relates to a method for controlling the automatic rolling of
pipes in a reeling mill. More particularly, the invention relates to a method for
automatically controlling the screwing-down of rolls in the process of reeling in
the production of seamless steel pipes by the Mannesmann plug mill method.
[0002] The reeling mill (reeler) is layed between the plug mill and sizing mill in the process
for manufacture of seamless steel pipes. In this mill, the pipe is "reeled" by reducing
its wall thickness for various purposes among which are the correction of the thickness
deviation that has developed in the previous rolling mills (i.e. piercer, elongator
and plug mill), elimination of the flaws developed by abrasion with the plug in the
plug mill rolling, and ensuring a suitable amount of pipe expansion for the sizing
mill in the subsequent step. It is the most important feature of the reeling mill
that the greater part of the amount of reduction in wall thickness changes into the
expansion of the outside diameter of the pipe, so if a variation occurs in the amount
of reduction of the wall thickness during reeling, the outside diameter of the reeled
pipe also changes in its longitudinal direction and the following disadvantages result:
if the amount of reduction in wall thickness during reeling is small, the degree of
increase in the outside diameter is small and the desired outside diameter of the
pipe cannot be achieved, and vice versa. If the outside diameter of the reeled pipe
is smaller than a predetermined value, not all part of the pipe is rolled in the subsequent
sizing mill, which has a very adverse effect on the outside diameter of the final
product. If the outside diameter of the reeled pipe is larger than the predetermined
value, a flaw such as one due to the roll edges develops during rolling in the sizing
mill, which is also detrimental to the quality of the final product. So, the operation
in the reeling mill has great effect on the accuracy of the dimensions of the final
product, hence its yield, and it is mandatory in the reeling mill to roll the pipe
to have the desired outside diameter.
[0003] -Several methods are known for controlling the operation of reeling mills. One of
them is described in JP-A-37568/78, and to provide a pipe of constant outside diameter
on the leaving side of the mill, in this method the electric power for rolling is
kept constant for each lot and for the entire length of each pipe to be rolled. Another
method is described in JP-A-86663/78, and to provide a pipe of constant wall thickness
on the leaving side, the pattern of electrical power outputs is determined for each
pipe on the basis of information of the cross section and temperature of the pipe
on the entry side so that the cross section of the pipe on the leaving side is kept
constant for each lot and for the entire length of each pipe, and the electric power
for rolling is changed after this pattern.
[0004] The method of JP-A-37568/78 disregards the change in the temperature of each pipe
to be rolled as well as the change in the temperature in the longitudinal direction
of the pipe. So, if the reeling operation is performed with the electric power held
constant, the reduction in the wall thickness at the low temperature portion of pipe
where occurs the larger resistance to deformation is so small that the pipe on the
leaving side cannot be expanded to the predetermined value of outside diameter. What
is more, the outside diameter of the pipe on the entry side of the mill is alsovaried
in longitudinal direction by the rolling force and by the set of roll gap in the plug
mill rolling, so this adds to the variation in the outside diameter of the pipe that
is leaving the reeling mill under the control of constant electric power.
[0005] The method of JP-A-8666378 achieves its object by changing the desired electric power
according to a predetermined pattern by taking into account the change in the temperature
of the pipe in its longitudinal direction, but as in the first method, it disregards
the change in the outside diameter of the pipe on the entry side in defining the target
value for the electric power that provides a pipe of constant cross-sectional area
on the leaving side of the mill. As a result, there occurs a variation in the outside
diameter of the reeled pipe both in the longitudinal direction and with respect to
the average outside diameter of the pipes for each lot. The second method has another
defect: the pipe to be fed into the plug mill generally has such a temperature distribution
in the longitudinal direction that the temperature increases from the leading end
to the trailing end, and so the wall thickness of the pipe leaving the plug mill often
increases from the leading end to the trailing end. Therefore, the pipe entering the
reeling mill generally has a cross section that decreases from the leading end to
the trailing end.
[0006] To reel the pipe having a cross-sectional area of the pattern described above and
provide a product whose cross section is uniform in the longitudinal direction, the
amount of reduction in wall thickness must be decreased from the leading to trailing
edge, but then, the resulting pipe on the leaving side has an outside diameter that
decreases from the leading to trailing end and which is not desired in the final product.
Still another defect that is common to the two methods is that in spite of the supply
of a constant electric power for rolling, a change in the speed of the rolling motor
during reeling causes a change in the rolling torque, and as a result, the desired
outside diameter is not attained.
[0007] Finally, JP-A-50,907180 discloses a method for screwing-down of reeling rolls in
a reeling mill, and its object is to provide a method for producing a sizing tube
blank to be finished into a seamless tube product with a constant outer diameter and
wall thickness being set as the aim values. In this known method the reeling mill
tube blank is reeled such that the aim value in the outer diameter of the sizing tube
blank delivered from the plug mill is not set to be constant, but the aim value of
the sizing tube blank is to be altered according to the deviation data of the wall
thickness of the reeling mill tube blank.
[0008] It is an object of the present invention to provide a control method for screwing
down the reeling rolls that is free from the above described defects of the conventional
techniques and which enables a quantitative adjustment of the roll gap so that a pipe
leaving the reeling mill has a uniform outside diameter in the longitudinal direction.
[0009] The present invention provides a method for controlling the automatic rolling pipes
in a reeling mill comprising the steps of: determining an aimed amount of reduction
in wall thickness of said pipe being reeled, continuously monitoring the voltage and
current supplied to a rolling motor of the reeling mill, generating correction signals
based upon the aimed reduction, continuously monitoring the speed of said rolling
motor, and adjusting the screwing-down of reeling rolls in response to said correction
signals, said method being characterized by calculating the torque of said rolling
motor by a predetermined mathematical relationship of the voltage, the current and
the speed of said rolling motor, measuring the temperature of said pipe on the entry
side of said reeling mill, directly measuring the outside diameter of the pipe supplied
to said reeling mill, directly measuring the wall thickness of said pipe supplied
to said reeling mill, calculating the estimated actual reduction in wall thickness
based upon a predetermined relationship of said temperatures and said torque, and
generating said correction signals based upon the relationship between the aimed reduction
and said calculated actual reduction.
[0010] Main steps of this method reside in first determining the desired amount of reduction
in wall thickness in the longitudinal direction of the pipe being reeled, then calculating
the actual amount of reduction in wall thickness from the torque of the rolling motor
and the temperature of the pipe on the entry side and finally controlling said actual
amount of reduction in wall thickness to be equal to the desired amount of reduction
in wall thickness.
[0011] Thus, in the present invention the desired amount of reduction in the wall thickness
of the pipe being reeled is determined for the longitudinal direction of the pipe
from the outside diameter and average wall thickness of the pipe on the entry side
of the reeling mill and the desired outside diameter of the pipe on the leaving side,
the actual amount of reduction in the wall thickness of the pipe being reeled is calculated
for the longitudinal direction of the pipe from the temperature of the pipe on the
entry side of the reeling mill and the rolling torque of the rolling motor, and the
degree of screwing down the reeling rolls is controlled so that the actual amount
of reduction in wall thickness is equal to said desired amount of reduction in wall
thickness.
[0012] A control apparatus for screwing down reeling rolls includes a wall thickness and
OD arithmetic means for calculating the average wall thickness and the outside diameter
of a pipe being fed into the reeling rolls, an AGC means which receives information
on said average wall thickness and outside diameter of the pipe on the entry side
of the reeling mill, the temperature of the pipe on the entry side of the reeling
mill; the voltage and current applied to the armature of a rolling motor, the speed
of rotation of the motor, and the desired outside diameter of the pipe on the leaving
side of the mill, and calculates the desired amount of reduction in wall thickness
and the actual amount of reduction in the wall thickness of the pipe being rolled
to thereby deliver a signal indicative of the difference between the desired amount
of reduction in wall thickness and the actual amount of reduction in wall thickness,
and a screw down motor control means that delivers a screw down signal to a screw
down motor in rsponse to a difference signal. The AGC means as used herein means an
"automatic roll gap control means" which delivers a signal indicative of the difference
between the desired amount of reduction in wall thickness and the actual amount of
reduction in wall thickness to the screw down motor control means for driving the
motor.
[0013] The invention will be more fully understood from the following description when taken
in conjunction with the drawings, in which:
Figure 1 is a block diagram showing the control system as used in a reeling mill;
Figure 2 shows schematically a cross section of a pipe being rolled in the reeling
mill; and
Figure 3 shows schematically a cross section of a pipe being rolled in a plug mill
prior to the reeling mill.
[0014] One preferred embodiment of this invention is now described specifically by reference
to the accompanying drawings. Figure 1 is a block diagram showing the control system
as used in a reeling mill. Figure 2 is a schematic representation of a cross section
of a pipe being rolled in the reeling mill. As shown, a pipe 3 is rolled by a pair
of barrel-shaped reeling rolls 6, 6 (the longitudinal axes of which cross each other)
and a reeling plug 7. As the rolls and plug rotate to the directions indicated by
the arrows, the reduction in the wall thickness is performed. As a result, the thickness
deviation and flaws such as abrasions caused by the plug in the preceding rolling
are eliminated. In the Figures are shown a guide shoe 1 that regulates the vertical
position of the pipe 3, a plug bar 8 of the plug 7, a screw 9 attached to the shafts
of the rolls 6, 6 for controlling the roll gap, a screw down motor 10 for operating
the screw 9, and a rolling motor 12 that rotates the rolls 6, 6. In the reeling step,
the greater part of the amount of reduction in wall thickness is converted into the
expansion of the outside diameter of the pipe, so it is necessary to control the amount
of reduction in wall thickness for the purpose of controlling the outside diameter
of the pipe that leaves the reeling mill.
[0015] To know the relation between the amount of reduction in wall thickness and the expansion
of the outside diameter of the pipe, we have analyzed many data that were obtained
by our reeling operations, and have found that the desired amount of reduction in
wall thickness (Δtq) can be determined by the following formula (1):
Δto: the desired amount of reduction in wall thickness;
DR: the desired outside diameter of the reeled pipe (constant in longitudinal direction);
Dp: the actual outside diameter of pipe leaving the plug mill (OD pattern in longitudinal
direction); and
tp: the average wall thickness of the pipe leaving the plug mill.
[0016] In the formula, the value of a is determined for the dimensions of a specific pipe
and the kind of the steel. By using this formula one can determine optimum amount
of screwing down the reeling rolls for attaining the desired outside diameter of the
leaving pipe (D
R) even if the outside diameter of the incoming pipe (Dp) varies in the longitudinal
direction of the pipe.
[0017] The method of determining the outside diameter of the pipe leaving the plug mill
(Dp) and its average wall thickness (tp) is described below.
Outside diameter of the pipe leaving the plug mill (Dp);
[0018] The outside diameter at various points in the longitudinal direction of the pipe
leaving the plug mill is calculated by the following formula (2) from the shape of
the caliber formed by upper and lower rolls in the plug mill (as indicated by 2 and
5 in Figure 3), the roll gap G, and the rolling load P for the operation of the plug
mill. The formula (3) can be easily obtained from Figure 3 wherein a rolling plug
is indicated by 4.

wherein Go is a reference roll gap, M is the mill rigidity of the plug mill, r, is
the radius of the bottom of the caliber, r
2 is the radius of the flange of the caliber, θ
1 is the angle of a sector having a radius r
1, and 8
2 is the angle of a sector having a radius r
2.
[0019] The rolling load P and roll gap G vary not only for each pipe but also in the longitudinal
direction of the same pipe being rolled, so they are the factors that cause a change
in the outside diameter in longitudinal direction of the pipe leaving the plug mill.
The leading and trailing low-temperature ends of the pipe being fed into the plug
mill are placed under a rolling load significantly higher than the one applied to
the middle of the pipe, so the difference between the outside diameter of the leading
and trailing ends and that of the middle portion is not negligible.
[0020] The outside diameter of the pipe leaving the plug mill can be obtained directly without
using the formula (2). In the direct method, the outside diameter of the pipe leaving
the plug mill or coming into the reeling mill is measured continuously in the longitudinal
direction by an OD measuring instrument. The average outside diameter of the pipe
leaving the plug mill (Dp) that is mentioned hereunder is determined by averaging
the respective values of the outside diameter measured at various points of the pipe
in the longitudinal direction. The data of D
P is fed into the AGC means 15 (Figure 1) as information on the outside diameter of
the pipe on the entry side of the reeling mill.
[0021] Average wall thickness of the pipe leaving the plug mill (tp);
[0022] The average wall thickness (tp) of the pipe leaving the plug mill is determined by
the following procedure. The weight of a billet is measured before it is charged into
the heating furnace, the weight of the pipe in the plug mill (W) is determined by
subtracting the scale loss in the heating furnace, etc., and the length of the pipe
(lp) that has been rolled for the final pass in the plug mill is measured directly.
The value of tp is calculated by the following formula (3) from the measurements of
W, Ip and Dp:

wherein pp is the density of the steel and depends on the temperature of the steel.
The data on the average wall thickness (tp) is fed into the AGC means 15 as information
on the wall thickness of the pipe on the entry side of the reeling mill.
[0023] On the basis of the formulas (1), (2) and (3) described above, one can determine
the optimum (desired) amount of reduction in wall thickness (Δt
o) for both a specific pipe and its longitudinal direction that is necessary to attain
the desired outside diameter D
R of the pipe on the leaving side of the reeling mill. Alternatively, the wall thickness
(t'p) may be directly determined by pipe thickness measuring instrument as in the
case of direct measurement of the outside diameter of the pipe. For this purpose,
a known hot wall thickness gauge is installed on the leaving side of the plug mill,
and the respective values of the wall thickness of the pipe leaving the plug mill
that are obtained by continuous measurements are averaged to calculate the tp.
[0024] The actual amount of reduction in wall thickness (Δt
A) is determined from the electric power of the rolling motor in the reeling mill and
the temperature of the pipe on the entry side of the reeling mill by taking into consideration
the resistance to deformation. We have discovered the following formula (4) that represents
the relation between the rolling torque of the rolling motor and the amount of reduction
in wall thickness. The formula assumes the use of a d.c. motor.
Va: the voltage on the armature of the rolling motor,
la: the current on the armature of the rolling motor,
NM: the motor speed,
K,: resistance to deformation,
DR: the desired OD of the pipe leaving the reeling mill,
(3,y: constants.
[0025] The resistance to deformation (K
f) is determined from the temperature of the pipe being rolled (T), carbon content
of steel, etc. Many formulas have been proposed for calculation of K
f and a suitable one may be selected depending upon the need. The temperature of the
pipe being is rolled the temperature of the pipe on the entry side of the reeling
mill (T) that can be directly measured in longitudinal direction with a thermometer
13. Needless to say, K
f varies in the course of rolling according to the temperature pattern in the longitudinal
direction of the pipe. The data on the factors described above are fed into the AGC
means 15 of Figure 1 which calculates the actual amount of reduction in wall thickness
At
A by the formula (4) on the basis of these data and those on l
a, V
a, N
M and T which are also fed to the AGC. The so determined actual amount of reduction
in wall thickness At
A is subtracted from the desired amount of reduction in wall thickness Δt
o, and the position to which the reeling rolls are screwed down is adjusted according
to the difference. The roll gap E is adjusted to E-2 (At,-At
A) by the screw down motor control means 11 (Figure 1): when Δt
A is smaller than Δtq, the gap is reduced to increase the At
A, and if At
A is larger than Δt
o, the roll gap is increased to decrease the Δt
A.
[0026] As described above, this invention provides a method for quantitative adjustment
of the roll gap that has been impossible in the conventional technique.
Probability of industrial utility
[0027] The prior art technique controls the screwing down of reeling rolls without taking
into consideration the change in the temperature in longitudinal direction of the
pipe on the entry side of the reeling mill, so the pipe leaving the rolls does not
have a uniform outside diameter in the longitudinal direction, but this problem is
not encountered in the method of this invention. In particular, a pipe both ends of
which have an outside diameter equal to the desired value can be produced by the method
of this invention.
[0028] Some of the prior art techniques provide a reeled pipe with a constant wall thickness
only by sacrificing the uniformity of the outside diameter of the pipe in its longitudinal
direction, but this problem is also eliminated from the method of this invention.
[0029] The prior art technique is not capable of quantitative control of the degree by which
the reeling rolls are screwed down, so depending on the dimensions of the pipe to
be rolled, hunting or delay effect frequently occurs. According to this invention,
the torque of the rolling motor is measured continuously to detect the actual amount
of reduction in the wall thickness of the pipe at particular points of time, and so,
only one value is determined for the amount of correction of the gap between the two
rolls when the actual amount of reduction in wall thickness deviates from the desired
amount of reduction in wall thickness. This achieves very reliable control operation
without hunting or delay effect.
[0030] As described in the foregoing, the method of this invention assures the production
of a seamless steel pipe of good quality whose outside diameter is equal to the desired
value and which is entirely free from any flaw such as one due to the roll edges that
develops during rolling in the sizing mill.
1. A method for controlling the automatic rolling of pipes in a reeling mill comprising
the steps of: determining an aimed amount of reduction in wall thickness of said pipe
being reeled; continuously monitoring the voltage and current supplied to a rolling
motor of the reeling mill; generating correction signals based upon the aimed reduction;
continuously monitoring the speed of said rolling motor; and
adjusting the screwing-down of reeling rolls in response to said correction signals,
characterized by calculating the torque of said rolling motor by a predetermined mathematical
relationship of the voltage, the current and the speed of said rolling motor;
measuring the temperature of said pipe on the entry side of said reeling mill;
directly measuring the outside diameter of the pipe supplied to said reeling mill;
directly measuring the wall thickness of said pipe supplied to said reeling mill;
calculating the estimated actual reduction in wall thickness based upon a predetermined
relationship of said temperatures and said torque; and
generating said correction signals based upon the relationship between the aimed reduction
and said calculated actual reduction.
2. A method according to Claim 1, characterized in that the estimated actual outside
diameter Dp of the pipe leaving the plug mill is calculated by the formula:

the average wall thickness tp of the pipe leaving the plug mill is calculated by the
formula:

and the aimed amount of reduction in wall thickness Δt
o is calculated from the values of the estimated actual outside diameter Dp and the
average wall thickness tp by the formula:

wherein
DR=the aimed outside diameter of the pipe leaving the reeling mill,
a=the value determined for the dimensions of a specific pipe and the type of steel
of which it is made,
G=roll gap,
Go=reference roll gap,
M=the mill stiffness of the plug,
r1=the radius of the bottom of caliber,
r2=the radius of the flange of caliber,
θ1=the angle of a sector having a radius r1,
82=the angle of a sector having a radius r2,
Dp=the average outside diameter of the pipe leaving the plug mill,
IP=pipe length,
W=pipe weight, and
pp=steel density.
3. A method according to Claim 1, characterized in that the estimated actual amount
of reduction in the wall thickness Δt
A of the pipe being rolled is calculated by the formula:

wherein
Trq=rolling torque,
Kf=resistance to deformation, and
β, γ=constants.
4. A method according to any one of the preceding claims, characterized in that the
amount by which the roll gap in the reeling mill must be corrected is represented
by 2(Δto-ΔtA), and if AtA is smaller than Δto, the roll gap is reduced to increase AtA, and if ΔtA is larger than Δto, the roll gap is increased to reduce ΔtA wherein Δto=aimed amount of reduction in wall thickness, and ΔtA =estimated actual amount of reduction in wall thickness.
1. Verfahren zum Steuern des automatischen Walzens von Rohren in einem Glättwalzweck,
bei dem eine Zielgröße der Wanddickenreduktion des geglätteten (oder gehaspelten)
Rohrs bestimmt wird,
kontinuierlich die Spannung und der Strom, die einem Walzmotor des Glättwalzwerks
zugeführt werden, überwacht werden,
Korrektursignale auf der Grundlage der Zielreduktion erzeugt werden,
kontinuierlich die Drehzahl des Walzmotors überwacht wird und
die Anstellung der Glättwalzen in Abhängigkeit von den Korrektursignalen eingestellt
wird, dadurch gekennzeichnet,
daß das Drehmoment des Walzmofors nach einer vorbestimmten mathematischen Beziehung
von Spannung, Strom und Drehzahl des Walzmotors berechnet wird,
die Temperatur des Rohrs an der Einlaufseite des Glättwalzwerks gemessen wird,
der Außendurchmesser des dem Glättwalzwerk zugeführten Rohrs unmittelbar gemessen
wird,
die Wanddicke des dem Glättwalzwerk zugeführten Rohrs unmittelbar gemessen wird,
die geschätzte tatsächliche oder Ist-Reduktion der Wanddicke auf der Grundlage einer
vorbestimmten Beziehung der Temperaturen und des Drehmoments berechnet wird und die
Korrektursignale auf der Grundlage der Beziehung zwischen der Zielreduktion und der
berechneten Ist-Reduktion erzeugt werden.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß der geschätzte tatsächliche
oder Ist-Außendurchmesser Dp des aus dem Stopfenwalzwerk(Glättwalzwerk) austretenden
Rohrs nach folgender Gleichung berechnet wird:

die mittlere Wanddicke tp des aus dem Stopfenwalzerk austretenden Rohrs nach folgender
Gleichung berechnet wird:

und die Zielgröße der Reduktion der Wanddicke Δt
o anhand der Größen des geschätzten Ist-Außendurchmessers Dp und d der mittleren Wanddicke
tp nach folgender Gleichung berechnet wird:

wobei (in obigen Gleichungen) bedeuten:
DR=Zeilaußendurchmesser des aus dem Glättwalzwerk austretenden Rohrs;
a=für die Abmessungen eines spezifischen Rohrs und die Sorte des Stahls, aus dem das
Rohr hergestellt ist, bestimmte Größe;
G=Walzspalt;
Go=Bezugswalzspalt;
M=Walzwerksteifheit des Stopfens;
r1=Radius des Bodens des (des unteren) Kalibers;
r2=Radius des Flansches des Kalibers;
θ1=Winkel eines Sektors (Kreisauschnitts) eines Radius r1;
θ2=Winkel eines Sektors des Radius r2;
DP=mittlerer Außendurchmesser des aus dem Stopfenwalzwerk austretenden Rohrs;
IP=Rohrlänge;
W=Rohrgewicht; und
pp=Stahldichte.
3. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die geschätzte tatsächliche
oder Ist-Reduktionsgröß der Wanddicke Δt
A des ausgewalzten Rohrs nach folgender Gleichung berechnet wird:

worin bedeuten:
R,q=(Aus-)Walzdrehmoment;
Kf=Widerstand gegen Verformung; und
β,γ=Konstanten.
4. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß
die Größe, um welche der Walzenspalt im Glättwalzwerk zu korrigieren ist, durch 2(Δto-ΔtA) repräsentiert ist, wobei dann, wenn ΔtA kleiner ist als Δto, der Walzspalt zur Vergrößerung von ΔtA verkleinert, und dann, wenn ΔtA größer ist als Δto, der Walzspalt zur Verkleinerung von ΔtA vergrößert wird, wobei bedeuten: Δto=Zielgröße der Wanddickenreduktion und ΔtA=geschätzte Ist-Größe der Wanddickenreduktion.
1. Un procédé pour commander le laminage automatique de tubes dans un laminoir lisseur,
comportant les étapes consistant à:
déterminer une quantité visée de réduction de l'épaisseur de paroi dudit tube en cours
de lissage;
surveiller en continu la tension et le courant délivré à un moteur de laminage du
laminoir lisseur;
engendrer des signaux de correction basés sur la réduction visée;
surveiller en continu la vitesse dudit moteur de laminage; et
ajuster l'abaissement des rouleaux de lissage en réponse auxdits signaux de correction,
caractérisé par
le calcul de couple dudit moteur de laminage par une relation mathématique prédéterminée
entre la tension, le courant et la vitesse dudit moteur de laminage;
la mesure de la température dudit tube du côté entrée dudit laminoir lisseur;
la mesure directe du diamètre extérieur du tube délivré audit laminoir lissieur;
la mesure directe de l'épaisseur de paroi dudit tube délivré audit laminoir lisseur;
le calcul de la réduction effective estimée de l'épaisseur de paroi basé sur une relation
prédéterminée entre lesdits températures et ledit couple; et
la génération desdits signaux de correction sur la base de la relation entre la réduction
visée et ladite réduction effective calculée.
2. Un procédé selon la revendication 1, caractérisé en ce que le diamètre extérieur
effectif estimée Dp du tube quittantle laminoire est calculé par la formule:

l'épaisseur moyenne de paroi tp du tube quittant le laminoir à tampon est calculée
par la formule:

et la quantité visée de réduction de l'épaisseur de paroi Δt
o est calculée à partir des valeurs du diamètre extérieur effectif estimé Dp et de
l'épaisseur moyenne de paroi t
P par la formule:

dans laquelle
DR=le diamètre extérieur visé du tube quittant le laminoir lisseur,
a=la valeur déterminée pour les dimensions d'un tube spécifique et le type d'acier
dont il est fait,
G=distance entre les rouleaux,
Go=distance de référence entre les rouleaux,
M=raideur du tampon,
r1=le rayon du fond du calibre,
r2=le rayon de la collerette du calibre,
θ1=l'angle d'un secteur ayant un rayon r1,
82=l'angle d'un secteur ayant un rayon r2,
Dp=le diamètre extérieur moyen du tube quittant le laminoir à tampon,
IP=longueur du tube,
W=poids du tube, et
pp=densité de l'acier.
3. Un procédé selon la revendication 1, caractérisé en ce que la quantité effective
estimée de réduction de l'épaisseur de paroi Δt
A du tube en cours de laminage est calculée par la formule:

dans laquelle:
T,q=couple de laminage,
Kf=résistance à la déformation, et
β,γ=constantes.
4. Un procédé selon l'une quelconque des revendications précédentes, caractérisé en
ce que la quantité dont l'espace entre les rouleaux dans le laminoir lisseur doit
être corrigé est représentée par 2 (Δto-ΔtA), et, si ΔtA est inférieur à Δto, l'espace entre les rouleaux est réduit pour augmenter ΔtA et, si ΔtA est supérieur à Δto, l'espace entre les rouleaux est augmenté pour réduire AtA, Δto étant la quantité visée de réduction de l'épaisseur de paroi et ΔtA étant la quantité effective estimée de réduction de l'épaisseur de paroi.