[0001] This invention relates generally to vacuum circuit interrupters and in particular
to vacuum circuit interrupters having vacuum monitoring devices which utilize internal
shields as part of a cold cathode ionization device, and a cold cathode magnetron
signal-producing ionization device.
[0002] Vacuum type circuit interrupters are well known in the art. Generally a vacuum circuit
interrupter is formed by disposing a pair of separable main contacts within a hollow
insulating casing, one of the contacts is usually fixed to an electrically conductive
end plate disposed at one end of the hollow casing. The other contact is movably disposed
relative to another conductive end plate at the other end of the insulating casing.
Since a vacuum interrupter requires that the contact region be evacuated, the movable
contact is interconnected mechanically with its end plate by way of a flexible bellows
arrangement. Typically, the internal portion of the casing is evacuated to a pressure
of 10
-4 Torr or less. Because the electric arc of interruption takes place in a vacuum, the
arc has a tendency to diffuse and the dielectric strength per unit distance of separation
tends to be relatively high when compared with other types of circuit interrupting
apparatus. The vacuum circuit interrupter then has a number of significant advantages,
one of which is relatively high speed current interruption and another of which is
short travel distance for the separating contacts. Since metal vapor is often produced
during the interruption process, metal vapor shields are often disposed coaxially
within the insulated casing to prevent the vaporous products from impinging upon the
inner walls of the casing where the vapor products can condense and render the insulating
casing conducting or they could attack the vacuum seal between the electrically conducting
end plates and the cylindrical insulating casing. Vacuum type circuit interrupters
are disclosed in the specification of U.S. Patents 2,892,921; 3,163,734; 4,224,550
and 4,002,867. The successful operation of the vacuum circuit interrupter requires
the presence of a vacuum in the region of interruption. However, if the vacuum interrupter
develops a leak so that the gas pressure within the vacuum interrupter rises to a
level above 10
3 Torr, for example, the safe operation of the vacuum circuit interrupter may be seriously
hindered if not rendered impossible. Consequently, it has always been a desire to
reliably determine whether a vacuum is in fact present in the arc interrupting region.
Voltage breakdown apparatus has been utilized as is disclosed in the specification
of U.S. Patent 3,983,345. On the other hand, an oil level measuring system is described
in the specification of U.S. Patent 3,626,125. These methods generally are relatively
expensive, space consuming and complicated. It was found that the principle of the
cold cathode ionization gauge could be utilized relatively simply and inexpensively
to detect the presence of a vacuum. Such devices are described in the specification
of U.S. Patents 4,000,457; 3,582,710 and 3,581,195. A dc cold cathode ionization gauge
is relatively well known. Simply, it relies upon the spontaneous release of electrons
from a "cold cathode" and their subsequent motion under the influence of electric
and magnetic fields. The magnetic field has the effect of maintaining the electron
in the region between electrodes for a relatively long period of time. It has been
found that a self limiting value of 10
+10 electrons per cubic centimeter plus or minus an order of magnitude or so is usually
the density of the electron cloud in a typical ion gauge. If a gas is present in the
region, the electrons will strike some of the gas molecules, thus causing other electrons
to be given off, therefore sustaining the electron cloud. Furthermore, the gas molecules
acquire electric charge when impacted by an electron. The charged molecules migrate
according to the polarity of the electrostatic field towards one of the electrodes
whereupon they each receive an electron from the electrode. As the electrons of the
electrode combine with the gas ions at the surface of the electrode to neutralize
the ions, an electrical current is sustained in an electrical circuit which includes
the electrode. If an ammeter is inserted in series circuit relationship in the aforementioned
circuit and calibrated appropriately, an electrical indication of the density of gas
present between the electrodes is attainable. This principle has been applied to d.c.
vacuum circuit interrupters. For example, the specifications of U.S. Patents 3,263,162
and 3,403,297 teach the utilization of a single shield within a vacuum circuit interrupter
utilized in conjunction with one of the main electrodes to form a cold cathode magnetron
device. This is made possible by the fact that most of the shields have an intermediate
ring which protrudes outwardly through the insulated casing, generally at the axial
midpoint of the latter mentioned casing. One disadvantage associated with this type
of arrangement lies in the fact that the electron cloud is formed near the main electrode
thus enhancing the opportunity for voltage break down between electrodes or electrodes
and shield. Another disadvantage lies in the fact that the placement of the magnet
around the insulating casing often provides insufficient flux density. Also the formation
of the electron cloud near the main contacts often jeopardize the interrupting function.
Another cold cathode measuring device is disclosed in the specification of U.S. Patent
4,163,130 in which a separate vacuum gauge is attached to an opening in one portion
of an end plate of an a.c. vacuum interrupter. This device does not require the presence
of the shields or the utilization of the main electrodes directly. However, it creates
a disadvantage in that the vacuum integrity of the system must be affected by the
mere inclusion of the detection gauge therein. Furthermore because of the geometry
of the gauge the pressure inside the device may be different from that in the vacuum
chamber. None of the above teaches the use of multiple shields within the circuit
interrupter. It has been shown to be advantageous to use multiple shields within the
circuit interrupter in the specification of U.S. Patent 3,575,656. The end shields
are spaced from the central shield to maintain the high voltage isolating characteristics.
However, the end shields do provide the additional mechanical function of more directly
protecting the sensitive end plate to insulating cylinder seal where it is most likely
that metal vapors will effect vacuum integrity by destroying the seals. However, in
the latter case the internal shield is not available for external circuit connection
as it does not protrude through the insulating casing of the circuit interrupter,
which did not require no additional penetrations of the vacuum envelope than are already
present in the vacuum circuit interrupter because of greater chance of leaks and which
use existing vacuum interrupter geometry for reduced cost.
[0003] According to the present invention, a vacuum circuit interrupter comprises enclosure
means defining a substantially evacuated volume, external voltage source means, relatively
movable contact means electrically interconnected with said voltage source means and
disposed to interrupt electrical current within said evacuated volume, first and second
spaced electrically conductive vapor deposition shields means disposed within said
enclosure means for protecting internal portions of said enclosure means from the
metal vapor products associated with the interruption of said electrical current within
said evacuated volume, said first and second spaced electrically conductive vapor
deposition shield means forming therebetween an annular sub-volume, said first of
said shield means being electrically interconnected with one potential of said external
voltage source means, said second of said shield means communicating electrically
with a region external of said enclosure means, and current measurement means disposed
outside of said enclosure means in circuit relationship with said second shield means
and another potential of said voltage source means so that an electric field of sufficient
magnitude is present in said annular sub-volume to cause electron movement from the
region of one of said first or said second shields, said electrons interacting with
gas molecules in said sub-volume to form gas ions which in turn interact with one
of said shield means to thus cause electrical current to flow through said current
measurement means to thus give an indication of the amount of gas present in said
substantially evacuated volume.
[0004] The invention also includes a vacuum circuit interrupter comprising a frame, enclosure
means defining a substantially evacuated volume disposed upon said frame, external
voltage source means, relatively movable contact means electrically interconnected
with said voltage source means and disposed to interrupt electrical current within
said evacuated volume, first and second spaced electrically conductive vapor deposition
shield means disposed within said enclosure means for protecting internal portions
of said enclosure means from the metal vapor products associated with the interruption
of said electrical current within said evacuated volume, said first and second spaced
electrically conductive vapor deposition shield means forming therebetween an annular
sub-volume, said first of said shield means being electrically interconnected with
one potential of said external voltage source means, said second of said shield means
communicating electrically with an electrical conductor on the outer portion of said
enclosure means, an encapsulated resistor means insulatingly disposed upon said frame,
said resistor means having a contact portion, said contact portion making electrical
contact with said electrical conductor on the outer portion of said enclosure means,
and current measurement means disposed outside of said enclosure means in circuit
relationship with the other end of said resistor means and another potential of said
voltage source means so that an electric field of sufficient magnitude is present
in said annular sub-volume to cause electron movement from the region one of said
first or said second shields, said electrons interacting with gas molecules in said
sub-volume to form gas ions which in turn interact with one of said shield means to
thus cause electrical current to flow through said current measurement means to thus
give an indication of the amount of gas present in said substantially evacuated volume.
[0005] Advantageously, there are fi.rst and second spaced electrically conductive vapor
deposition shields disposed within the enclosure for protecting internal portions
of the enclosure from metal vapor products associated with the interruption of electrical
current within the evacuated volume. The shields cooperate with each other to form
therebetween an annular sub-volume. One of the shields is electrically interconnected
with one potential of the external voltage source. The second shield usually or often
communicates electrically with a region external of the enclosure. Current measurement
apparatus is disposed in the external region in circuit relationship with the second
shield and also in circuit relationship with another potential of the voltage source
so that an electrical field of sufficient magnitude is present in the annular sub-volume
to cause electron movement from the electron cloud near one of the shields. The emitted
electrons interact with gas molecules in the sub-volume to form gas ions which in
turn interact with one of the shields to thus cause electrical current to flow through
the current measurement apparatus to thus give an indication of the density of gas
present in the substantially evacuated volume. A magnetic field may be applied to
cause the electrons to remain in the sub-volume for a longer period of time.
[0006] Furthermore, an external voltage source is provided for interconnection with relatively
movable contacts within the evacuated volume. First and second spaced electrically
conductive vapor deposition shields are disposed within the enclosure means for protecting
internal portions of the enclosure means from the metal vapor products associated
with the interruption of electrical current within the evacuated volume. The first
and second spaced electrically conductive vapor deposition shields form therebetween
an annular sub-volume. The first of the shields is interconnected electrically with
one potential of the external voltage source, and the second shield is interconnected
electrically within an electrical conductor on the outer portion of the enclosure.
An encapsulated resistor is insulatingly disposed upon the frame. The resistor has
a contact portion which makes electrical contact with the electrical conductor on
the outer portion of the enclosure. A current measurement device is disposed outside
of the enclosure in circuit relationship with the other end of the resistor and with
another potential of the voltage source so that an electrical field of sufficient
magnitude is present in the annular sub-volume to cause'electron emission from one
of the first or second shields. The emitted electrons interact with gas molecules
in the sub-volume to form gas ions which in turn interact with one or both of the
shields to cause ionic electrical current to flow through the encapsulated resistor
and the external current measurement device to thus give an indication of the amount
of gas present in the substantially evacuated volume.
[0007] The invention will now be described, by way of example, with reference to the accompanying
drawings in which:
Figure 1 shows an orthogonal front and side view of a metal enclosed circuit breaker
system utilizing vacuum circuit interrupters;
Figure 2 shows a side orthogonal view of the apparatus of Figure 1;
Figure 3 shows an elevation of a vacuum circuit interrupter bottle;
Figure 4 shows a sectional view of the apparatus of Figure 3 in which a magnet is
utilized and with which a circuit schematic utilizing the concepts of the present
invention is also shown;
Figure 5 shows a representative drawing of the action which occurs between twa shields
of a circuit interrupter apparatus such as is shown in Figure 4 or more particularly
Figure 7;
Figure 6 shows a plot of pressure versus current for the apparatus of Figure 4 for
example;
Figure 7 shows an embodiment similar to that shown in Figure 4 but with a slightly
different shield configuration and with no magnet;
Figure 8 shows an embodiment similar to that shown in Figure 7 but which utilizes
a magnet;
Figure 9 shows a plot of pressure versus current for a portion of the plot shown in
Figure 6;
Figure 10 shows a side orthogonal elevation partially broken away of the vacuum circuit
interrupter bottles as utilized in the apparatus of Figures 1 and 2;
Figure 11 shows a partial cross-sectional view partially in schematic form of the
apparatus of Figure 10;
Figure 12 shows still another embodiment of the invention similar to those shown in
Figs. 7 and 8 but in which the magnet is radially offset from the centerline of the
circuit interrupter;
Figure 13 shows an embodiment similar to that of Fig. 12 in which the magnet is disposed
inside of the circuit interrupter enclosure, and
Figure 14 shows an embodiment similar to that of Figure 4 using a hoop magnet.
[0008] Figures 1 and 2 show an embodiment of the invention for metal clad or metal enclosed
switchgear 10, which includes a metal cabinet or enclosure 12 having tandemly, vertically
disposed therein drawout three-phase vacuum circuit interrupter apparatus 14 and 16.
The front panel 15 of the apparatus may have controls thereon for manually operating
the apparatus. The lower part cf the apparatus 14 is movably disposed by way of wheels
17 on rails 18 for moving the apparatus 14 into and out of a disposition of electrical
contact with live high voltage terminals (not shown) disposed in the rear of the cabinet
12. Likewise the upper part of the apparatus 16 is movably disposed by way of wheels
19 on rails 20 for moving the upper part of the circuit interrupter apparatus into
and out of a disposition of electrical contact with terminals (not shown) in the rear
of metal cabinet 12. Movable shutters such as shown at 21 are interposed to cover
the high voltage terminals in the rear of the cabinet when the circuit interrupters
are drawn out for shielding those high voltage terminals from inadvertent contact
therewith. Barriers 21 are mechanically moved from in front of the aforementioned
terminals when the three-phase circuit interrupters 14 and 16 are moved into a disposition
of electrical contact with the aforementioned high voltage terminals.
[0009] As is best shown in Figure 2, three-phase circuit interrupter apparatus 14 may include
a front portion 24 in which controls and portions of an operating mechanism are disposed
and a rear portion 26. The front portion 24 is generally a low voltage portion and
the rear portion 26 is generally a high voltage portion. The high voltage portion
26 is supported by and electrically insulated from the low voltage portion 24 by way
of upper and lower insulators 28 and 30, respectively. Disposed within the high voltage
portion 26 are vacuum circuit interrupter bottles 32 which provide the circuit interrupting
capability between the three-phase terminals 34 and 36, for example. The motion and
much of the information for opening and closing the contacts of the vacuum circuit
interrupter bottles 32 may be supplied by way of linkages 38 from the front portion
24 of the circuit interrupter apparatus 14.
[0010] Referring now to Figure 3, a three-dimensional view of a typical circuit interrupter
bottle 32 which may be utilized in the high voltage section 26 of the apparatus of
Figures 1 and 2, is shown. In particular, circuit interrupter bottle 32 may comprise
an insulating cylinder 42 capped at either end by electrically conducting circular
end caps 44 and 46. On the bottom is shown a vertically movable contact stem 48 and
on the top is shown a fixed contact stem 50 which may be brazed, for example, to the
aforementioned end plate 44. The end caps 44 and 46 are sealingly disposed on the
ends of the cylinder 42 at seal regions 52 and 54, as are shown in more detail in
Figure 4, for example. Longitudinally centrally disposed in the cylinder 42 may be
an electrically conducting ring 56, the usefulness of which will be described in more
detail hereinafter.
[0011] Referring once again to Figure 2, in the preferred embodiment of the invention, the
cylinder 32 is mounted within the high voltage portion or casing 26 of Figure 2 so
that the stationary stem 50 is placed in a disposition of electrical contact with
the contact member 34. Likewise, the vertically movable stem 48 is disposed in a disposition
of electrical contact with the terminal member 36. The operating mechanism 38 of Figure
2 operates to force the vertically movable stem upward and downward when circuit interconnection
or disconnection is sought, respectively, between the terminals 34 and 36.
[0012] It is to be understood with respect to the embodiment of the invention shown in Figures
1, 2 and 3 that three circuit interrupter bottles 32 each are disposed in the lower
circuit interrupter apparatus 14 and in the upper circuit interrupter apparatus 16
to provide two sets of three-phase circuit interruption for two different electrical
systems or networks if desired.
[0013] Referring now to Figure 4, a sectional view of the vacuum interrupter shown in Figures
2 and 3 is depicted with a schematic electrical circuit connected thereto. Electrically
conducting end plates 44 and 46 are interconnected with the insulating barrel 42 at
regions 52 and 54, respectively. An appropriate cementing or sealing process is utilized
to make the seal vacuum reliable. It is known in the vacuum circuit interrupter art
that these seals are sensitive regions which if attacked chemically, thermally or
otherwise may break down thus destroying the vacuum integrity of the vacuum interrupter
unit 3?. Consequently, shields 70, 74 and 76 are provided for preventing vapor deposition
against the inside wall of the insulator 42 and for preventing vapor products and
the heat therefrom from degrading the seal in the regions 52 and 54. Shield 74 is
suspended within the vacuum interrupter unit 32 from the end plate 44 while shield
76 is suspended or supported by the end plate 46. Typically, the centrally located
shield 70 is brazed or otherwise interconnected with an annular ring 56 which is sandwiched
in between two portions of the porcelain insulator 42 for support thereby. Consequently,
shield 70 is centrally supported away from the region of electrical interruption of
the circuit interrupter 32. In this embodiment of the invention, external voltage
source 58 which may be the voltage of a network, is interconnected with stem 50 at
region 60, for example. For purposes which will become apparent hereinafter, a resistive
element R designated 40 for correspondence with what is shown in Figure 2, is interconnected
directly, capacitively or inductively, between the annular ring 56 and a current detection
network 64 which may comprise a full wave bridge rectifier having a microammeter 68
disposed to measure the current flowing through the bridge. The other side of the
bridge or detector circuit 64 is interconnected with the ground or return of the voltage
source 58 and with one side of a load LD. The other side of the load LD is interconnected
with a commutating device 62 for interconnection with the movable stem 48. Connected
internally of the circuit interrupter 32 with the stems 50 and 48, respectively, are
vacuum circuit interrupter contacts 80 and 82. There may also be provided an internal
shield 86 for a bellows 84. The bellows 84 is expandable with and contractable with
the movement of the stem 48 to maintain vacuum integrity. Consequently, the internal
portion of the circuit interrupter 32 is normally vacuum tight. The vacuum represents
a desirable region in which to interrupt current flowing between contacts 80 and 82
as stem 48 moves downwardly (with respect to Figure 4) to cause a separation or gap
to exist between contacts 80 and 82. The introduction of the vacuum gap between the
contacts 80 and 82 causes a diffused arc to exist between the contacts 80 and 82 during
the current interrupter process which extinguishes usually on the next current zero
of the current. Because of the insulating properties of a vacuum, the travel of the
stem 48 in a downward direction can be relatively small while nevertheless retaining
high voltage insulating capability between the open contacts 80 and 82. The shields
76, 74 and 70 have rounded or curvilinear end regions thereon to prevent high voltage
breakdown therebetween when the contacts 80 and 82 are opened. The depression in the
end piece 44 is to provide a positive bias against the operation of the stem 48 in
the upward direction. The force provided against stem 48 tends to be relatively high
and therefore the bias of the end plate 44 helps to prevent significant movement of
the contact 80 in response thereto. A magnet 78 is shown disposed axially around the
stem 50 in the depression of the end plate 44. Preferably, this is a permanent magnet,
but may in another embodiment of the invention be an electromagnet, and in another
embodiment may be a magnet not disposed axially (refer to Fig. 12) and may even be
missing from still other embodiments of the invention. The purpose of this magnet
will be described hereinafter with respect to other figures.
[0014] It will be noted that when the contacts 80 and 82 are closed, the high voltage source
58 provides current through stem 50, contact 80, contact 82, stem 48, commutating
device 62, and the load LD. Of course, when the contacts 80 and 82 are opened, the
load LD is isolated from the high voltage source 58 and no current flows therethrough.
It will be noted that the detecting device 64 described previously is on the low voltage
side of the resistive element R. The other side of the resistive element R may be
of relatively high potential because of the proximity of the shields 70, 76 and 74
to the contacts 80 and 82. It will be noted that the shield 74, for example, on an
appropriate half cycle of the voltage source 58 may be at a relatively high voltage.
Furthermore, a capacitive electrostatic field may exist between the shield 74 and
the shield 70 due to the interconnection of the shield 70 through the resistive elements
40, and the bridge circuit 64, to the other side of the voltage source 58. It will
be noted that the shield 70, when cooperating with the shield 74 or the shield 76,
forms an annular region spaced away from the contacts 80 and 82 relative to the available
amount of radial distance within the vacuum circuit interrupter 32. Within either
or both of these annular spaces, a pressure detection ion gauge may may be utilized
in conjunction with the resistive element R and the bridge circuit 64 to determine
the amount of vacuum or quality of vacuum within the circuit interrupter 32. The ion
gauge is such that under appropriate conditions of electrostatic field strength (and
in some instances transverse magnetic field strength, such as may be provided by the
magnet 78) cold cathode emitted electrons from any of the shields 74, 70 or 76 may
interact with gas molecules thus forming ions which impinge any of the shields 70,
74 and 76 to set up current which can be measured by the microammeter 68 to give an
indication of the amount of gas within the vacuum circuit interrupter 32. Consequently,
this gives an indication of the quality of vacuum within the circuit interrupter 32.
The magnet 78 operates to cause the electrons to remain in the annular region for
a relatively long period of time thus enhancing the opportunity for them to strike
even relatively small amounts of gas molecules to set up the aforementioned current.
In other instances, the effect of the magnet is not necessary and the magnet may be
deleted as it has been found that at certain higher pressures desirable information
about the quality of the vacuum within the vacuum interrupter 32 may be obtained because
of current flow due to a "glow- discharge" between the shields- The current, for example,
may flow from the voltage source 58, through the stem 50, through the electrically
connected end plate 44, through the upper shield 74, via the cold cathode discharge
a "glow discharge" to the lower shield 70, the annular ring 56, through the resistor
R, the bridge 64, and finally to the other side of the voltage source 58. An exemplary
plot of current versus pressure is shown, for example, in Figure 6 which will be described
hereinafter.
[0015] Figure 5 shows a portion of a shield 70' and a portion of a shield 74' which may
also be seen in Figure 8. In the region A' of Figure 8 at a time when the shield 74'
is positive with respect to the shield 70', the electrostatic field set up by the
high voltage source 58 may draw electrons e away from the plate 70'. The transverse
magnetic fields designated as such in Figure 5 causes the electrons to take a path
which is perpendicular to both the magnetic field and the electrostatic field. This
causes the electrons to remain in the region between the two plates 70' and 74' rather
than to migrate very quickly to the other plate. When this happens, the likelihood
of a gas molecule gN being struck by an electron is enhanced in which case another
electron may be dislodged from the once-neutral gas molecule gN thus producing two
electrons and a positively charged gas molecule g+. Once an avalanche condition is
reached, the relative number of electrons produced tends to approach a limiting value,
e.g., 10
+10 electrons per cubic centimeter. This density of electrons provides a relatively reliable
ion gauge. Consequently, if the gas, such as represented by the molecules gN, is present
in the region designated A' between the shields 70' and 74' for example, the electrons
will strike some of the gas molecules as mentioned, thus causing other electrons to
be given off, thus sustaining the electron density at approximately 10
+10 electrons per cubic centimeter. Of course as was mentioned, the gas molecules acquire
a positive electrical charge when impacted by the electron. The charged molecules
g
+ therefore migrate, in this case towards the plate 70', to combine with an electron
on the surface of the plate 70' to once again neutralize its charge. Of course, some
of the electrons in the region between the plates 70' and 74' migrate to the plate
74'. The net effect of the latter two actions is to produce a net current which is
a reliable indication of the number of gas molecules present in the region A'. One
can see that the accurate detection of this current has the effect of indicating the
relative vacuum quality of the region A'. Since the region A' is contiguous with the
entire region within the circuit interrupter 32 or 32' as the case may be, a reliable
indication of the quality of the vacuum in the region of the electrodes 80 and 82
or 80' and 82' as the case may be, is given. As has been mentioned before, this is
very desirable.
[0016] Referring now to Figure 6, plots of microampere current produced in a region such
as A', or a combination of regions such as A' and B' as shown in Figure 7, versus
pressure in torque is given for four different values of a voltage or a.c. source
such as 58. In particular, the voltage values are 2.9 kilovolts RMS, 4.3 kilovolts
RMS, 8 kilovolts RMS, and 8.7 kilovolts RMS. In the region to the far left of Figure
7, that is in the region represented by pressure 10
-6 Torr, the amount of gas molecules available for interacting in the ion gauge region
such as A' of Fig. 5 is so small that the current, I, is essentially represented by
the value I=CdV/dt, where C is the capacitance between the shields and V is the voltage
appearing across the shield. This current is the current measured, for example, in
the microammeter 68 of the current detection device 64 of Figure 7. As the pressure
increases, it can be seen that the current rises in relation thereto. Generally, in
this region of the graph of Figure 6, only half-wave conduction takes place in the
detection device 64. However, as the pressure increases to a. value of approximately
10
-2 Torr, the amount of gas present is so large that glow discharge takes place between
the shields 70 and 74, for example, so that current flows in both directions through
the bridge rectifier 64. This is represented by the significant hump in the curves
at approximately 10
-2 Torr. It is to be noted that the relatively linear region between 10-5 Torr and 10
-3 Torr is the most useful region for determining the amount of vacuum as a direct function
of the current flowing in the ammeter 68. The linear relationship of the curve is
the reason for this. However, in this region and up until glow discharge is reached,
the ion detector device which might be called a "magnetron" or "Penning" device, tends
to act like a half-way rectifier, that is it passes current in only one direction.
When glow discharge takes place, current passes in both direction which is the reason
for the sudden increase in total current. If the detection device is a full-wave bridge
rectifier such as is shown at 64, then the increase in the current will be readily
seen. However, if the detection device is a half-wave bridge rectifier the curve for
2.9 kilovolts RMS for example will follow a shape more like that shown at 100, which
is depicted more accurately in Figure 9. One of the advantages of utilizing the shields
70 and 74 for example, or 70 and 76, in determining pressure is the wide range of
detection capability, i.e. from approximately 10
-6 Torr to nearly to atmosphere. Of course in the region past 10-3 Torr, the linear
relationship changes so that an accurate determination of the amount of vacuum can
no longer be determined by reading the current. However, it should be noted that in
this latter plateau region, quantitative knowledge about the vacuum is unnecessary
since the pressure is so high that the vacuum interrupted should not be operated.
It is also to be noted that in this latter region the amount of gas molecules present
are so large that a magnet such as 78 shown in Figure 5, is not necessary to sustain
the electrons in the inner electrode region, i.e. between the shields 70 and 74 for
example, for a period of time necessary to cause interreaction with neutral gas molecules.
As a result of this, the vacuum detection device may be utilized reliably as a loss
of vacuum detector without the utilization of the magnet in the pressure region above
10-3 Torr. It is well known that
'a vacuum pressure of 10
-3 Torr or above is undesirable for interrupting electrical current and is considered
by most in the art as a region in which the integrity of the vacuum interrupter has
completely broken down so that the interrupter is no longer reliable for utilization.
In the region above 10 or 100 Torr, the pressure becomes so high that the glow discharge
is not maintainable with typically applied voltage 58. Consequently, the current detected
in this region is approximately equal to the current detected in the 10
-6 Torr region.
[0017] Referring now to Figure 9, a plot of the 2.9 KV RMS curve of Figure 6 is shown in
detail in the 10
-5 Torr to 10
+2 Torr region. The aforementioned curve was produced using only a half-wave bridge
rectifier but was also taken utilizing an oscilloscope across a resistive element
such as r2 shown in Figure 4. The significance is that the wave shapes produced may
be detected for various values of pressure current. In the curve of Figure 9, one
value of current may be indicative of two different pressures, for example at approximately
10-4 Torr and approximately 100 Torrs, a current of 180 microamps is detected. One
person reading 180 microamperes on the ammeter would not know whether the pressure
inside the circuit interrup- ter was an acceptable 10
-4 Torr or an undesirable 100 Torr. However, by comparing wave shapes such as is shown
at 102 and 104 on the curve of Figure 9, for example, the difference is such that
it can easily be determined in which portion of the curve one is observing current,
which may mean the difference between allowing a circuit interrupter to open in a
perfectly acceptable vacuum or in a very undesirable high pressure region.
[0018] Referring now to Figure 7, still another embodiment of the invention is shown in
which a vacuum circuit interrupter and an associated external voltage source detector
system and load are also depicted. In the embodiment of Figure 7, the magnet of the
embodiment of Figure 4 is purposely deleted. Furthermore, the shield arrangement represented
at 70', 74' and 76' is different from that shown at 70, 74 and 76 in Figure 4. To
be more specific, the shield 70' axially overlaps shields 74' and 76' in the embodiment
of Figure 7 whereas that is not the case in the embodiment of Figure 4. Consequently,
the annular regions A' and B' are slightly different in volume and shape in the embodiment
of Figure 7 than the annular regions A and B in the embodiment of Figure 4. Otherwise,
the operation is essentially the same except for the fact that the embodiment of Figure
7 is of the type which is used primarily in the region depicted in Figure 6 between
10" Torr and 100 Torr. That is to say, in the embodiment of Figure 7 the defecting
device 64 is utilized to detect whether there has been a failure of vacuum or not.
[0019] Referring now to Figure 8, still a further embodiment of the invention is shown which
utilizes principles from the embodiments of the invention shown in Figures 4 and 7.
To be more specific, the embodiment of Figure 8 shows the axially overlapping shields
70', 74' and 76' which were previously shown in the embodiment of Figure 7 and furthermore
shows the magnet 78' which was previously shown in the embodiment of Figure 4. With
regard the embodiments of Figure 7 and Figure 8, it will be noted that the end plate
44' is not depressed as the end plate 44 is in Figure 4. However, it is to be reccg-
nized that this is a matter of design choice in this particular embodiment of the
invention and that neither the depressed end plate 44 nor the non-depressed end plate
44' is limiting.
[0020] Referring now to Figures 10 and 11, that portion of the circuit interrupter apparatus
shown in Figure 2 for example, is depicted herein in greater magnification. As is
best shown in Figure 11, the resistive element R or 40 as is shown in Figure 4 for
example, is disposed within a porcelain or other good insulator cylindrical casing
to provide high voltage insulation along the outer surface thereof between the high
voltage section and the low voltage section 24. It will be recalled that the high
voltage section 26 includes the vacuum interrupter 32 whereas the low voltage section
24 includes the detectcr 64. As is best shown in Figure 11, fork-like electrically
conducting tynes protrude out of one end of the insulated resistive element 40 to
make forceful tangential electrical contact at the points X-X with the shield ring
56 to complete the necessary electrically conducting path between the detector 64
and the circuit interrupter 32. The tynes are identified as 98a and 98b. In the assembly
process the tynes 98a and 98b flex as the resistive element R is brought into contact
with the ring 56 to increase the contact pressure and thus reduce the contact resistance.
Referring now to Fig. 12, another embodiment of the invention is shown in which a
magnet 78" is radially offset from the stem so that the produced magnetic field may
be non-symmetrical. This means that the magnet 78" need not enclose or encircle the
stem. This leads to simpler construction of the circuit interrupter.
[0021] In still another embodiment of the invention as shown in Fig. 13, a magnet 78"' is
placed inside of the circuit interrupter.
[0022] It is to be understood with respect to the embodiments of this invention that the
particular kind of vacuum circuit interrupter utilized is non-limiting provided there
are at least one set of shields in a path of electrical conduction and where one of
the shields makes an interconnection (not necessarily ohmic) with a voltage detection
network for circuit completion with the high voltage source which is interconnected
with the other shield. It is also to be understood that the bridge circuit 64 may
be replaced by any suitable measuring circuit. It is also to be understood that the
invention is not limited to use in three-phase electrical operation. It may be useful
in single-phase electrical operation or other poly-phase electrical operation or even
DC electrical operation. The principles taught herein may be used with other types
of vacuum devices such as triggered gaps, switches and the like. It is also to be
understood that when magnets are used the invention is not limited to use with "pancake"
shaped magnets such as is shown in Figure 4. In addition, non-axially symmetric magnets
have been demonstrated to be equally useful in certain vacuum inter- ru
pters.
[0023] Figure 14 shows an embodiment in which a "hoop" type magnet 110 is utilized instead
of the "pancake" type magnet 78. As shown in Figure 14, the north pole is at the top
of the magnet 110 relative to Figure 14, and the south pole was shown at the bottom.
Representative magnetic flux lines 112, 114, 116 are shown. For purposes of simplicity
of illustration, only the magnetic flux lines on the left of Figure 14 are shown,
it being understood that the magnetic flux lines on the right are substantially mirror
images of the magnetic lines on the left. Furthermore, magnetic flux lines 112, 114
are shown permeating regions "A" and "B", thus providing for the orthogonal magnetic
and electric field components described previously. The "hoop" type magnet 110 may
be secured to the casing 42 by any convenient manner, an epoxy glue 118 being shown
as an illustrative example.
[0024] The apparatus taught with respect to the embodiments of this invention has many advantages.
One advantage lies in the fact that the "Magnetron" or "Penning" type ion
' detection gauge is operable over an extremely wide range of pressures for providing
useful data concerning the status of vacuum within a circuit interrupter or similar
device. Another advantage lies in the fact that the utilization of the end shields
of a vacuum circuit interrupter helps to maintain high voltage isolating characteristics.
Furthermore, the present invention does not require the addition of further leak regions
than are already present in the vacuum interrupter for vacuum detection and also the
present invention utilizes existing vacuum interrupter geometry for reduced costs.
Other advantages lie in the fact that the present device utilizes a.c. power, requires
no further power than is available to the interrupter (i.e., no separate power supply),
and is extremely sensitive over a wide pressure range.
1. A vacuum circuit interrupter comprising enclosure means defining a substantially
evacuated volume, external voltage source means, relatively movable contact means
electrically interconnected with said voltage source means and disposed to interrupt
electrical current within said evacuated volume, first and second spaced electrically
conductive vapor deposition shields means disposed within said enclosure means for
protecting internal portions of said enclosure means from the metal vapor products
associated with the interruption of said electrical current within said evacuated
volume, said first and second spaced electrically conductive vapor deposition shield
means forming therebetween an annular sub-volume, said first of said shield means
being electrically interconnected with one potential of said external voltage source
means, said second of said shield means communicating electrically with a region external
of said enclosure means, and current measurement means disposed outside of said enclosure
means in circuit relationship with said seccnd shield means and another potential
of said voltage source means so that an electric field of sufficient magnitude is
present in said annular sub-volume to cause electron movement from the region of one
of said first or said second shields, said electrons interacting with gas molecules
in said sub-volume to form gas ions which in turn interact with one of said shield
means to thus cause electrical current to flow through said current measurement means
to thus give an indication of the amount of gas present in said substantially evacuated
volume.
2. A circuit interrupter as claimed in claim 1 including magnetic field producing
means disposed proximate to said enclosure means for providing a magnetic field in
said annular sub-volume, and current measurement means disposed outside of said enclosure
means, said magnetic field being oriented relative to said electric field so as to
cause said electrons to move in a path in said annular sub-volume which will cause
said emitted electrons to remain in said annular sub-volume for a longer period of
time than if said magnetic field were not present, said emitted electrons thus interacting
with gas molecules in said sub-volume at a sufficient rate so as to form a sufficient
number of gas ions to interact with one of said shield means to thus cause ionic electrical
current to flow through said current measurement means to thus give a reliable indication
of the amount of gas present in said substantially evacuated volume.
3. A circuit interrupter as claimed in claim 1 or 2 wherein said sub-volume is annular.
4. A circuit interrupter as claimed in claim 1, 2 or 3 wherein said first and second
shield means overlap in one dimension of said enclosure means.
5. A circuit interrupter as claimed in any one of claims 1 to 4, in which the magnetic
field is oriented relative to said electric field and arranged to cause said electrons
to generally remain in said sub-volume for a longer period of time than if said magnetic
field were not present, said electrons thus interacting with gas molecules in said
sub-volume at a sufficient rate so as to form a sufficient number of gas ions to interact
with one of said shield means to thus cause electrical current to flow through said
current measurement means to thus give a reliable indication of the amount of gas
present in said substantially evacuated volume.
6. A circuit interrupter as claimed in any one of claims 1 to 5 wherein said magnetic
field and said electric field have orthogonal components so that said electrons move
in a substantially spiral path.
7. A circuit interrupter as claimed in any one of claims 1 to 6 in which are included
metal cabinet means having terminal means for interconnecting to an electrical circuit,
the vacuum circuit interrupter means disposed in said cabinet means and interconnected
electrically with said terminal means.
8. A circuit interrupter as claimed in any one of claims 2 to 7, wherein said magnetic
field producing means is axially symmetrically disposed proximate to said enclosure
means.
9. A circuit interrupter as claimed in any one of claims 2 to 7 wherein said magnetic
field producing means is axially non-symmetrically disposed proximate to said enclosure
means.
10. A circuit interrupter as claimed in claims 8 or 9 wherein said magnetic field
producing means is disposed inside of said enclosure means.
11. A circuit interrupter comprising a circuit interrupter frame, enclosure means
defining a substantially evacuated volume disposed upon said frame, external voltage
source means, relatively movable contact means electrically interconnected with said
voltage source means and disposed to interrupt electrical current within said evacuated
volume, first and second spaced electrically conductive vapor deposition shield means
disposed within said enclosure means for protecting internal portions of said enclosure
means from the metal vapor products associated with the interruption of said electrical
current within said evacuated volume, said first and second spaced electrically conductive
vapor deposition shield means forming therebetween an annular sub-volume, said first
of said shield means being electrically interconnected with one potential of said
external voltage source means, said second of said shield means communicating electrically
with an electrical conductor on the outer portion of said enclosure means, an encapsulated
resistor means insulatingly disposed upon said frame, said resistor means having a
contact portion, said contact portion making electrical contact with said electrical
conductor on the outer portion of said enclosure means, and current measurement means
disposed outside of said enclosure means in circuit relationship with the other end
of said resistor means and another potential of said voltage source means so that
an electric field of sufficient magnitude is present in said annular sub-volume to
cause electron movement from the region one of said first or said second shields,
said electrons interacting with gas molecules in said sub-volume to form gas ions
which in turn interact with one of said shield means to thus cause electrical current
to flow through said current measurement means to thus give an indication of the amount
of gas present in said substantially evacuated volume.
12. A circuit interrupter as claimed in claim 11 in which magnetic field producing
means disposed proximate to said enclosure means provide a magnetic field in said
annular sub-volume.
13. A circuit interrupter as claimed in claim 11 or 12, in which are provided metal
cabinet means including terminal means for interconnecting the electrical circuit
and the vacuum circuit interrupter means disposed in said cabinet means and interconnected
electrically with said terminal means.
14. A vacuum circuit interrupter, constructed and adapted for use substantially as
hereinbefore described and illustrated with reference to the accompanying drawings.