(57) An abrasive article comprising abrasive grains, a porous support material and a resin
bond including a coupling agent for coating said abrasive grains and said support
material, said resin bond being adhered to the grains and support material with the
aid of said coupling agent, the coupling agent being compatible with the resin bond,
said resin bond yielding little or no volatiles during its curing so as to effect
the bonding and being cured under conditions to limit production of volatiles so as
to maintain the amount of interchannel porosity to less than 14% of the total volume
of the abrasive article, the porosity of the article being essentially determined
by said support material, whereby the article has dimensional stability during cure
and superior resistance to impregnation with water after being cured. The support
material may include hollow bodies, such as microbubbles of glass or alumina or the
like, and the support material is used in an amount that is carefully controlled to
produce the desired porosity in the abrasive article. A wide range of controlled porosity
levels in the respective grinding wheels produced may be accomplished resulting in
the production of wheels having superior wet strength and dimensional stability.