[0001] The invention relates to a device for detacking tobacco leaves or parts thereof from
a flexible, belt-shaped carrier retaining said leaves.
[0002] In processing tobacco material it is frequently stored temporarily on a belt by winding
this material with the belt. In order to maintain the leaf material in the desired
condition during storage, the belt has to be wound relatively firmly. Unwinding the
belt involves the problem of a difficult removal of the tobacco material from the
belt because this material adheres to the belt surface during storage.
[0003] The invention has for its object to provide a device by which tobacco leaf material
can be loosened in a simple manner from the belt-shaped carrier without change of
the shape of the tobacco leaf or part thereof.
[0004] The device according to the invention is distinguished by a supporting face having
a relatively narrow, gap-shaped opening, by a guiding member arranged behind said
opening with respect to the supporting face for the carrier and by means for passing
the carrier over the supporting face and via the guide member through the gap forward
and backward.
[0005] Owing to the conveyance of the flexible, belt-shaped carrier through the gap and
the return of the belt-shaped carrier via the guide member the tobacco material will
be drawn loose at the gap and be further conveyed at a further place of the belt because
the leaf material bridges the gap. Deformation of the tobacco leaf is thus excluded.
[0006] In a preferred embodiment the devide is for- thermore characterized by a winding-off
reel for the carrier wound to form a bobbin, by a leaf pick-up member arranged behind
the gap in the supporting face with respect to the direction of conveyance and by
a winding-up reel for winding the leaf carrier.
[0007] In order to retain the tobacco leaf material on the belt during transport over the
supporting face, the supporting face according to the invention is constructed in
the form of a perforated wall of a suction box.
[0008] According to the invention the propelling means are formed by a driven, perforated,
endless belt over at least part of which, forming part of the supporting face, is
guided the carrier.
[0009] In order to facilitate disengagement of the tobacco leaf material from the carrier
the invention proposes to arrange a screening member opposite the leaf pick-up member
so as to be movable towards and away from the supporting face.
[0010] The invention will be set out more fully in the following description of two embodiments
shown schematically. The drawing shows in:
Fig. 1 and Fig. 2 perspective side elevations of two embodiments
[0011] Referring to fig. 1, reference numeral 1 designates a belt-shaped, flexible carrier
wound into a bobbin 2. The bobbin is arranged on a reel 3. The belt carrier 1 is passed
over a supporting face 4 and subsequently to a winding-up reel 5.
[0012] From left to right in fig. 1 the supporting face 4 comprises the top wall of a suction
box 6' and of a suction box 6", a gap-shaped opening 7 being left between said suction
boxes. The suction box 6" is adjoined by an endless, belt-shaped element 8, which
is passed around two reversing rollers 9, 10. The front and rear sides of the rollers
or belt 8 respectively are screened by a wall (not shown) providing a sealing relationship
such that the space between the belt runs can be exhausted, for example, through an
orifice 11 in the rear wall.
[0013] The belt-shaped element 8 is also perforated.
[0014] Behind the supporting face 4 is arranged a tape guiding member 12 formed by a roller,
the axis of which is parallel to the gap-shaped opening 7.
[0015] Above the belt-shaped element 8 is movably arranged a tobacco leaf pick-up member
13, which can pick up each leaf part from the belt carrier 1 and convey it to a leaf
processing station, for example, a bobbin nest (not - shown).
[0016] The device depicted above operates as follows:
[0017] After the belt carrier 1 is passed from the bobbin over the suction box 6' and via
the gap 7 behind the reversing element 12 back over the suction box 6'', the belt
can be further guided over the belt-shaped element 8 towards the winding-up reel 5.
By driving one of the rollers 9, or 1.0 of the belt-shaped element 8, the belt is
moved in the direction of the arrows P1 so that the bobbin is unwound and the tobacco
leaf material is released from between the turns of the bobbin and deposited on top
of the suction boxes 6' and 6". Since the gap 7 is relatively narrow, the tobacco
leaf material will bridge the gap 7 whilst the tape will disengage from the tobacco
material. Thus without being deformed the leaf material arrives at a different place
on the belt carrier 1 and can subsequently be removed without disturbance by the leaf
pick-up member 13.
[0018] The removal can be further facilitated by arranging a screening member 14 opposite
the leaf pick-up member 13 on the other side of the belt-shaped element 8, said member
14 being movable up and down in the directions of the arrow P2 so that when a leaf
is picked up the screening member 14 is moved upwards and the effect of the vacuum
or suction respectively on the tobacco leaf parts is eliminated. By exhausting the
leaf pick-up member 13 the leaf is drawn, on the contrary, to the underside of the
box of the pick-up member 13.
[0019] Fig. 2 shows al alternative embodiment and corresponding parts are designated by
the same reference numerals.
[0020] The belt conveyor of fig. 1 is replaced herein by a prolonged, stationary suction
box 6" , the supporting face of which is at an angle to the supporting face of suction
box 6'.
[0021] A diving roller 10' drives the belt-shaped carrier 1.
[0022] The invention is not limited to the embodiments described above.
1. A device for detacking tobacco leaf or parts thereof from a flexible, belt-shaped
carrier to which the leaf is adhering, characterized by a supporting face having a
relatively narrow, gap-shaped opening, by a guide member for the carrier arranged
behind said opening with respect to the supporting face and by means for passing the
carrier over the supporting face and via the guide member through the gap forward
and backward.
2. A device as claimed in claim 1 characterized by a winding-off reel for the carrier
wound into a bobbin, by a leaf pick-up member arranged behind the gap in the supporting
face with respect to the direction of conveyance and by a winding-up reel for winding
up the belt-shaped carrier.
3. A device as claimed in claims 1 and 2 characterized in that the supporting face
is constructed in the form of a perforated wall of a suction box.
4. A device as claimed in claims 1 to 3 characterized in that the propelling means
are formed by a driven, perforated, endless belt, over at least part of which forming
a portion of the supporting face is guided the carrier.
5. A device as claimed in claims 1 to 4 characterized in that a screening member is
arranged opposite the leaf pick-up member so as to be movable towards and away from
the supporting face.
6. A device as claimed in anyone of the preceeding claims characterized in that the
supporting faces located in front of and after the gap respectively are at an angle
to one another.