[0001] Procedure for manufacturing paper bags which at both ends are provided with a sewn
seam and which have on the corner of the paper bag a valve aperture provided with
a collar.
[0002] In some applications of paper bags the valve aperture of the paper bag is required
to be comparatively well sealing. An example are toxic chemical substances to be packaged
in paper bags. In order to achieve good sealing in the valve aperture of a paper bag
has been fitted a collar which is closed by inverting the collar after filling the
paper bag. Both ends of the paper bags are provided with sewn seams.
[0003] The paper bag of prior art described above has to date been manufactured using the
following manufacturing procedure. Full width paper web is run in a hose form of desired
dimensions, the paper bag now in tubular form comprising a shell part in which both
ends are open. In the next step of the method one open end of the tubular paper bag
is closed by sewing and the valve aperture corner is folded. Thereafter the tubular
paper bags are taken off the production line and separate collars are manually mounted
on the valve aperture. Next, the tubular paper bags are returned to the production
line and the sewing of the valve aperture end is carried out in order to produce a
finished paper bag.
[0004] This procedure of prior art is encumbered by several drawbacks. The procedure requires
the cutting of separate collar blanks and the manual placing into the valve aperture
which is a cumbersome step and in which costs are incurred. Moreover, the paper bag
blanks have to be run twice through the production line, with the result that production
efficient enough cannot be achieved.
[0005] The object of the invention is to achieve an improvement of the procedure of prior
art. A more detailed object of the invention is to provide a method in which the awkward
manual step and the running of the paper bag blanks twice through the production line
is avoided.
[0006] The objects of the invention are achieved by means of a procedure, characterized
mainly on that in a full width paper web collar elements are affixed with a given
spacing, that the full width paper web is run to acquire tubular shape and cut in
fixed lengths, whereby the paper bag of tubular form comprises a shell with both ends
open and having in one corner a collar blank, and that on the paper bags in tubular
shape the corner is pleated and both open ends are sewn, whereby is produced a finished
paper bag. The other characteristic features of the procedure of the invention are
stated in claims 2-5.
[0007] By the procedure of the invention are gained several significant advantages. In the
procedure of the invention the cumbersome and costs involving manual step and the
double run through the production line are completely avoided. In the procedure of
the invention, furthermore, less material is used for the collar blanks, whereby savings
are achieved also in material consumption.
[0008] The invention is described in detail by referring to certain advantageous embodiments
of the invention presented in the Figs of the attached drawing, but to which the invention
is not intended to be exclusively confined.
[0009]
Fig. 1 presents a paper bag known in the art, viewed from above.
Fig. 2 presents schematically that step of the procedure of the invention wherein
the collar blanks are affixed to the full width paper web.
Fig. 3 presents schematically that step of the procedure of the invention in which
the paper bags are in tubular shape, with the collar affixed to the valve aperture.
Fig. 4a presents an advantageous embodiment of the collar blank of the invention.
Fig. 4b presents another advantageous embodiment of the collar blank of the invention.
Fig. 4c presents a third advantageous embodiment of the collar blank of the invention.
Fig. 5 presents part of a paper bag in tubular form made by the procedure of the invention,
viewed from one side.
Fig. 6 presents a paper bag in tubular form made by the procedure of the invention,
viewed from one end.
[0010] The paper bag known in prior art, depicted in Fig. 1, has been generally indicated
by the reference numeral 10. The paper bag 10 comprises a shell part 11, a bottom
part 12 and a top part 13. In the corner of the top part 13 a valve aperture has been
provided, fitted with a collar 14 to close the valve aperture after the bag 10 has
been filled. Both ends 12 and 13 of the paper bag 10 have been provided with a sewn
seam 15. The pleats of the paper bag 10 are indicated by the reference numeral 16.
The shell 11 of the paper bag 10 usually consists of several material layers, for
instance of the 6-fold material thickness.
[0011] In the procedure of the invention, as shown in Fig. 2, to the full width paper web
20 are affixed by glueing or in another equivalent manner collar blanks 24 with a
given spacing. Hereafter the full width paper web 20 is run to tubular form and cut
in fixed lengths, as shown in Fig. 3. Thereby the paper bag in tubular form 20a,20b,
etc. comprises a shell 21, with both ends open and having on its corner a collar blank
24. The paper bags in tubular form 20a,20b etc., depicted in Fig. 3, have pleats indicated
with a dotted line 26. Next, the paper bag 20a,20b,etc. in tubular form are folded
in one corner and both open ends are sewn with a seam 15, whereby the finished paper
bag 10, depicted in Fig. 1, is obtained. In Figs 5 and 6 the glueing line of the collar
21 is indicated by the reference numeral 29 and the incision, made in the collar 24,
by the reference numeral 27.
[0012] In Fig. 4a has been presented an advantageous embodiment of the collar blank 24a
of the invention. In this embodiment the collar blank 24a has been provided with an
incision 27a, whereby folding the valve aperture by machine means is reliably managed.
It should be noted that the incision 27a is made in the first step of the procedure
of the invention, at which the full width paper web 20 collar blanks 24a are glued
with a given spacing. In addition, in the collar blank 24a has been made an oblique
cut 28a, whereby the folded collar 24a can be better opened in the finished paper
bag.
[0013] The collar blanks 24b shown in Fig. 4b is in other respects the same as the collar
blank 24a of Fig. 4a, but in the collar blank 24b of Fig. 4b therefrom has been removed,
instead of the incision 27a, a segmentally shaped piece 27b. The collar blank 24b
also has an oblique cut 28b.
[0014] In the case of the collar blank 24c, depicted in Fig. 4c, from the collar blank 24c
has been removed a substantially triangular piece 27c and an oblique cut 28c has been
made in the collar blank 24c.
[0015] In the foregoing only certain advantageous embodiments of the invention have been
presented and it is obvious to a person skilled in the art that numerous modifications
thereof can be made within the scope of the inventive idea presented in the claims
following hereinbelow.
1. Procedure for manufacturing paper bags, said paper bags (10) being provided at
both ends with a sewn seam (15) and having in the corner of the paper bag (10) a valve
aperture provided with a collar (14), characterized in that on a full width paper
web (20) are affixed collar blanks (24,24a,24b,24c) with a given spacing, that the
full width paper web (20) is run to assume tubular form and cut in fixed lengths,
whereby the paper bag in tubular form (20a,20b,etc.) comprises a shell (21), with
both ends open and carrying on its corner a collar blank (24,24a,24b, 24c, etc.),
and that on the paper bags in tubular form (20a,20b,etc.) is performed folding of
the corner and sewing of both open ends, whereby a finished paper bag (10) is obtained.
2. Procedure according to claim 1, characterized in that for collar blank (24,24a)
is used a collar blank (24,24a) furnished with an incision (27,27a), and that the
incision (27,27a) is made in that step of the procedure at which to the full width
paper web (20) are glued collar blanks (24) with a given spacing.
3. Procedure according to claim 1, characterized in that for collar blank (24) is
used a collar blank (24b) from which has been removed a substantially segment-shaped
piece (27b), and that removal of the segment-shaped piece (27b) is carried out in
that step of the procedure at which to the full width paper web (20) are fixed collar
blanks (24) with a given spacing.
4. Procedure according to claim 1, characterized in that for collar blank (24) is
used a collar blank (24c) from which has been removed a substantially triangular piece
(27c), and that the removal of the substantially triangular piece (27c) is carried
out in that step of the procedure at which to the full width paper web (20) are affixed
collar blanks (24) with a given spacing.
5. Procedure according to any one of claims 1-4, characterized in that for collar
blanks (24a,24b,24c) are used collar blanks, in the edge of which an oblique cut (28a,28b,28c)
has been made.