[0001] This invention relates generally to an ink jet printing machine, and more particularly
concerns isolating adjacent ink jet nozzles from one another to prevent interaction
therebetween.
[0002] Generally, an ink jet printing machine has an array of small nozzles with each nozzle
having a chamber containing ink associated therewith. Upon excitation, an electromechanical
transducer varies the volume of the chamber producing a temporary increase in pressure
forcing a droplet of ink to be ejected from the corresponding nozzle. These individual
droplets of ink are sprayed onto a copy sheet. One column of vertical drops is referred
to as a scan. If, in forming a character, a particular space in a scan is to be left
blank, the transducer associated with the appropriate nozzle remains de-energized
and a droplet of ink is not ejected from the nozzle. Thus, drops of ink are deposited
in appropriate positions on the copy sheet to form the desired character. Ink jet
printing machines of this type are described in U.S. Patent No. 3,683,212 issued to
Zoltan in 1972; U.S. Patent No. 3,747,120 issued to Stemme in 1973; U.S. Patent No.
3,832,579 issued to Arndt in 1974; and U.S. Patent No. 3,871,004 issued to Rittberg
in 1975.
[0003] One of the problems in a printing machine of this type is excitation of the transducer
associated with a selected nozzle frequently introduces cross-coupling between adjacent
nozzles. Thus, not only may the desired nozzle be excited, but other nozzles adjacent
thereto also may be excited.
[0004] Various approaches have been devised to improve ink jet printing.
[0005] U.S. Patent No. 4032929 discloses a multiple nozzle unit having an ink supply chamber.
A piezoelectric layer is excited to deform or decrease the volume of the respective
chamber to cause a droplet of ink to be ejected from the nozzle.
[0006] U.S. Patent No. 4057807 describes an ink jet assembly in which excitation of an electromagnet
deforms a diaphram to decrease the volume of an ink chamber. Decreasing the volume
of the chamber causes ink to be ejected from a nozzle in communication therewith.
[0007] U.S. Patent No. 4243995 describes an ink jet recording system in which a piezoelectric
transducer is positioned partially in the ink channel. The piezoelectric transducer
expands when excited acting like a piston to eject ink from the nozzle.
[0008] An ink jet printing machine according to the present invention is characterised by
an array of nozzles, means for storing a supply of writing fluid for each nozzle of
said array of nozzles, means for energizing selected nozzles of said array of nozzles
to eject spaced droplets of writing fluid therefrom, and means for isolating the nozzles
of said array of nozzles from one another to prevent interaction between said nozzles
from energizing nozzles other than the selected nozzles of said array of nozzles.
[0009] In order that the invention may be more readily understood, reference will now be
made to the accompanying drawings, in which:
Figure 1 is an elevational view, partially in section, depicting an ink jet module
of a machine of the present invention;
Figure 2 is a sectional elevational view taken in the direction of the arrows 2 -
2 of Figure 1;
Figure 3 is an elevational view, partially in section, showing an array of ink jet
modules;
Figure 4 is an elevational view, partially in section, showing another embodiment
of an array of ink jet modules;
Figure 5 is a fragmentary perspective view illustrating the corrugated members of
Figure 4 for isolating adjacent ink jet modules from one another;
Figure 6(a) is an elevational view showing one embodiment of the corrugated members
depicted in Figure 5; and
Figure 6(b) is an elevational view illustrating another embodiment of the corrugated
members depicted in Figure 5.
[0010] Referring to Figures 1 and 2, there is shown an ink jet module 10 arranged to eject
droplets of writing fluid or ink therefrom. Ink jet module 10 includes a nozzle 12
in communication with tube 14 in housing 16. An inlet portion 18 of tube 14 is connected
to a supply of writing ink. A piezoelectric transducer 20 is positioned closely adjacent
tube 14. Piezoelectric transducer 20 is encapsulated in an elastomeric material such
as urethane 22. An electric voltage pulse generator (not shown) is connected to piezoelectric
transducer 20 by electrical lead wire 24. Rectangular recessed portions 28 are formed
in housing 16 to define slots between adjacent ink jet modules. These slots are preferably
filled with air so as to reduce cross coupling between adjacent ink jet modules. Alternatively,
these slots may be filled with a liquid. All of the recessed portions are preferably
about the same volume. In this manner, each recessed portion is one half of the volume
of the slot separating adjacent ink jet modules. Excitation of piezoelectric tranducer
20 causes tube 14 to be compressed or restricted in size. In this way, a droplet of
ink or writing fluid is ejected from nozzle 12. Preferably, piezoelectric transducer
20 is made from piezoceramic PZT-5, available from Vernitron Piezoelectric Division,
Bedford, Ohio, U.S.A.
[0011] Housing 16 is preferably formed by casting a plastic material, such as urethane.
Piezoelectric transducer 20 is at least partially secured to housing 16. Nozzle 12
is also secured to housing 16.
[0012] As shown in Figure 3, a linear array of ink jet modules are formed by placing each
ink jet module of Figure 2 adjacent to another. As depicted thereat, the recessed
portions 28 of adjacent ink jet modules are aligned with one another to define slots
therebetween. In this way, adjacent ink jet assemblies are isolated from one another.
This is achieved by the air spaces in the slots between adjacent modules. The air
between adjacent ink jet modules acts as a damping medium to insure that surface to
surface contact, between adjacent ink jet modules, is minimized. Hence, when one of
the ink jet modules is actuated by energizing a selected piezoelectric transducer,
adjacent ink jet modules remain de-activated, i.e. there is no cross coupling between
the adjacent ink jet modules or interaction therebetween due to the isolation provided
by the slots therebetween. Preferably, these slots are air filled, but the slots may
be filled with any suitable fluid or visco-elastic damping medium, including a liquid.
[0013] Turning now to Figures 4 and 5, another embodiment of a linear array of ink jet modules
is formed. As shown in Figure 4, corrugated plates 29 are arranged between the modules.
The plates may be formed with the sides of the modules or arranged in the recesses
28. In this way, adjacent ink jet assemblies are isolated from one another. This is
achieved by the corrugations forming air spaces between adjacent modules. The air
between adjacent ink jet modules acts as a damping medium. The corrugations insure
that there is no surface to surface contact between adjacent ink jet modules, but
rather a plurality of point contacts. Hence, when one of the ink jet modules is actuated
by energizing a selected piezoelectric transducer, adjacent ink jet modules remain
de-activated, i.e. there is no cross coupling between the adjacent ink jet modules
or interaction therebetween due to the isolation provided by corrugated plates 29.
[0014] As shown in Figure 5, a wall 30 of plate 29 intersects with a wall 32 thereof at
an apex 34. A plurality of apexes of a plate of one module contact the apexes of the
plate of the next adjacent ink jet module. Thus, each plate 29 is a corrugated member
comprising a series of triangular members connected to one another. The axis formed
by the apexes of one plate 29 are substantially normal in direction to the axis formed
by apexes of the next adjacent plate. In this way, a series of multiplicity of point
contacts between adjacent ink jet modules occur rather than surface or area contact
therebetween. Air is interposed between adjacent ink jet modules to provide damping
therebetween. Preferably, wall 30 intersects wall 32 of each plate 29 at a 90° angle
at apex 34.
[0015] Figure 6(a) depicts one embodiment of the relationship between adjacent plates 29.
As shown thereat, all of the walls 30 and 32 of each plate 29 intersect at the same
angle at apex 34. As previously indicated, this angle is preferably 90°. Under these
circumstances, all of the apexes 34 of one wall 29 will contact a!l of the apexes
of the next adjacent wall.
[0016] Alternatively, as shown in Figure 6(b), walls 30 and 32 may intersect one another
at apexes 34 at different angles or the walls may be of different lengths. Under these
circumstances, a plurality of apexes 34 will be spaced from the next adjacent plate
29. Thus, only periodic apexes 34 will contact the next adjacent plate 29. This further
minimizes interaction between adjacent ink jet modules in that the contact therebetween
is further reduced and more damping provided. The greater damping is introduced by
the increase in air between adjacent plates 29. Moreover, the contact between adjacent
plates 29 is greatly reduced in that contact will occur only periodically along discreet
points rather than at each apex as is shown in Figure 5(a).
[0017] It will be appreciated that while plates 29 have been depicted herein as being corrugated,
other configurations may be employed. Thus, any plate having a plurality of protuberances
extending outwardly therefrom may function to isolate adjacent ink jet modules from
one another. These protuberances could be dimples, grooves, creases, or any other
such arrangement.
[0018] In recapitulation, it is clear that the ink jet printing machine of the present invention
includes a linear array of nozzles with adjacent nozzles being isolated from one another
to prevent interaction therebetween when a selected nozzle is energized. Isolation
of adjacent nozzles is achieved by interposing a damping medium therebetween. This
damping medium is disposed in slots between adjacent nozzles and tends to prevent
cross coupling. In this way, interaction is minimized and only the selected nozzle
will be energized rather than both the selected nozzle and adjacent nozzles.
1. An ink jet printing machine, characterised by an array of nozzles (12);
means (14) for storing a supply of writing fluid for each nozzle (12) of said array
of nozzles;
means (20) for energizing selected nozzles (12) of said array of nozzles to eject
spaced droplets of writing fluid therefrom; and
means (28 or 29) for isolating the nozzles (12) of said array of nozzles from one
another to prevent interaction between said nozzles from energizing nozzles other
than the sElected nozzles of said array of nozzles.
2. A printing machine according to claim 1, wherein said storing means (14) includes
a plurality of housings (16) with each of said plurality of housings (16) having a
channel (14) therein in communication with one of the nozzles (12) of said array of
nozzles.
3. A printing machine according to claim 2, wherein said energizing means (20) includes
a plurality of transducers, preferably piezoelectric members, each of said transducers
(20) being positioned closely adjacent to the channel (14) in one of said plurality
of housings (16) so that activation of said transducer (20) ejects droplets of writing
fluid from the nozzle (12) in communication with the channel (14) adjacent said transducer
(20).
4. A printing machine according to claims 2 or 3, wherein said isolating means (28
or 29) includes means for interposing a damping medium, such as air or a liquid, between
adjacent housings (16) of said plurality of housings.
5. A printing machine according to claim 4, wherein said interposing means (28 or
29) includes at least one recessed portion (28) formed in each of said plurality of
housings (16).
6. A printing machine according to claim 5, wherein opposed recessed portions (28)
of adjacent ones of said plurality of housings (16) are aligned with one another to
define a slot between adjacent ones of said plurality of housings, each of the recessed
portions (28) of said plurality of housings (16) preferably having substantially equal
volumes.
7. A printing machine according to claim 4, wherein said interposing means (28 or
29) includes at least one corrugated member (29) interposed between adjacent housings
(16) of said plurality of housings.
8. A printing machine according to claim 7, wherein the apexes (34) of the intersecting
walls (30, 32) of one of said corrugated members (29) engage the apexes (34) of intersecting
walls (30, 32) of the adjacent corrugated member (29), the apexes (34) of the intersecting
walls (30, 32) of each said corrugated member (29) preferably being substantially
normal to one another.
9. A printing machine according to claim 8, wherein the apexes (34) of the intersecting
walls (30, 32) of said corrugated member (29) engaging the adjacent corrugated member
(29) have apexes (34) thereof interposed therebetween and spaced from the adjacent
corrugated member (29).
10. A printing machine according to claim 4, wherein said interposing means (28 or
29)includes a member having a plurality of spaced protuberances extending outwardly
therefrom, said member being interposed between adjacent housings of said plurality
of housings.