[0001] It is common practice to place a company name or a trademark on tennis balls, and
it has been customary in the past to place such a marking on the balls after they
have been completely assembled. This process has been somewhat slow and cumbersome,
however, because of the requirements that the decals must be applied to a round surface
and that the seams of the balls must be avoided.
[0002] It is a general object of the present invention to provide apparatus for processing
tennis ball felts and for applying decals to felts while in flat form.
[0003] Apparatus in accordance with the present invention comprises a conveyor having an
input end and a removal end. A destacking mechanism places felts on the conveyor at
the input end and a restacking mechanism at the removal end removes the felts from
the conveyor and restacks them. At least one applicator is provided between the input
and removal ends for applying decals to the felts while they are on the conveyor.
[0004] The destacking mechanism includes means for supporting a stack of felts, a movable
knife for separating the lowermost felt from the remainder of the stack, and a vacuum
head for supporting the lowermost felt during the separating operation and for transferring
a separated felt to the conveyor.
[0005] The restacking mechanism includes a rotatable shuttle, means for removing the felts
from the conveyor and for placing the felts in the shuttle, a restacking magazine,
and means for removing the felts from the shuttle and stacking them in the restacking
magazine.
[0006] The foregoing and other objects and advantages of the present invention will become
apparent from the following detailed description taken in conjunction with the accompanying
figures of the drawings, wherein:
Fig. 1 is a side elevational view of a machine in accordance with the present invention;
Fig. 2 is a top plan view of the machine shown in Fig. 1;
Fig. 3-is a fragmentary enlarged view on the line 3-3 of Fig. 2, showing a destacking
mechanism of the machine shown in Fig. 1;
Fig. 4 is a fragmentary view taken on the line 4-4 of Fig. 3;
Fig. 5 is a sectional view taken on the line 5-5 of Fig. 1;
Fig. 6 is a sectional view taken on the line 6-6 of Fig. 3;
Fig. 7 is a further enlarged sectional view taken on the line 7-7 of Fig. 4;
Fig. 8 is a fragmentary view partially in section of part of the destacking mechanism;
Figs. 9 through 12 are views illustrating the operation of the destacking mechanism;
Fig. 13 is a view taken on the line 13-13 of Fig. 1 -and showing a restacking mechanism
of the machine;
Fig. 14 is a sectional view taken on the line 14-14 of Fig. 13;
Figs 15 through 17 are views illustrating the operation of the restacking mechanism
shown on Figs. 13 and 14;
Fig. 18 is a diagrammatic view of a power and control mechanism of the machine.
[0007] With reference to Figures 1 and 2 of the drawings, the machine is indicated generally
by the reference numeral 10 and is designed to apply decals to tennis ball felts.
The machine 10 includes an endless conveyor 11 for moving tennis ball felt past two
decal applicators 12 and 13, a destacking mechanism 14 for separating felts from stacks
of felts and placing the felts on the input end of the conveyor 11, and a restacking
mechanism 15 for removing the felts from the removal end of the conveyor 11 and stacking
them in magazines of the restacking mechanism 15. The machine 10 further includes
a frame 16 for supporting the various operating parts, and a drive mechanism (to be
described later) for driving the various parts in synchronism. The construction of
the frame 16 may be conventional in nature and does not form part of the present invention.
While the machine 10 may be constructed to handle the felts one at a time, it is preferred
that the machine be designed, as illustrated in the drawings, to handle the felts
in pairs in order to double the speed of operation.
[0008] The machine operation, briefly stated, is that the drive mechanism moves the conveyor
11 in the clockwise direction as seen in Fig. 1 in an intermittent type of motion.
Each time the conveyor 11 is stationary, the following events occur: the applicators
12 and 13 place decals on felts which are in proper positions in front of the machines,
the destacking mechanism 14 places two felts in side-by-side relation on the conveyor
11, and the restacking mechanism removes two felts from the conveyor 11 and stacks
them in magazines of the restacking mechanism. After the foregoing events occur, the
drive mechanism moves the conveyor 11 forwardly, which is in the clockwise direction,
a distance equal to two decals on the conveyor 11, and then stops again while the
previously described events occur once again in the next cycle.
[0009] The conveyor 11 is best illustrated in Figures 2 through 5, and it includes two side-by-side
link chain sections 21 and 22. Each of the sections 21 and 22 consists of a series
of substantially square plates 23 which are linked together, and the two sections
21 and 22 are trained around two sprockets 24 and 25 at the opposite ends of the machine.
The sprockets 24 and 25 are intermittently driven in order to move the chains 21 and
22 clockwise, as previously mentioned. As is best shown in Figures 3 and 5, the upper
runs 21a and 22a of the chain sections slide on stationary vertically elongated bars
26 which support the upper runs 21a and 22a so that they will not sag while the decals
are being applied to the felts.
[0010] On the outer side of each of the square plates 23 is provided a plurality of guide
pins 28. The pins 28 on each of the plates 23 are spaced apart around the laterally
outer edges so that a felt, indicated by the reference numeral 29 in Fig. 4, may be
received between the pins 28 of an associated pair of the plates 23. The pins 28 hold
the felts in place on the plates during movement of the conveyor.
[0011] The destacking mechanism .14 is shown in greater detail in Figs. 3 through 8, and
includes two vertically extending magazines 41 and 42, each of which is shaped to
receive a stack of the felts 29. As is well known to those skilled in this art, one
side of each felt 29 is coated with an adhesive compound and the opposite side is
covered with a fuzzy material. The felts 29 are stacked in the magazines with the
fuzzy sides facing downwardly, and the felts in each stack are slightly glued together
because they are stacked before the adhesive is completely dry. The adhesive coated
side is vulcanized to the outer surface of an inner sphere after leaving the machine
10, to form a tennis ball. During the manufacture of the tennis ball felts, the adhesive
is applied to one side of a large sheet of the felt material and usually about five
of the large sheets are stacked one on top of the other, and the stacked sheets are
fed through a stamping machine which cuts out the felts. As mentioned, the adhesive
is usually not completely dry when the large sheets are stacked, this wetness of the
adhesive plus the pressure applied on the sheets at the time that the felts are cut
causes the felts to stick together. As will be described in detail hereinafter and
in accordance with this invention, the destacking mechanism 14 in accordance with
the present invention separates the felts even though they may be stuck together.
[0012] As previously mentioned, the two magazines 41 and 42 are mounted above the conveyor
21 as is best shown in Figs. 3 and 5. The two magazines 41 and 42 are fastened to
and are supported by vertically extending bars 43 and 44 (Fig. 3) which are supported
by frame members of the machine. Movably mounted below the lower ends of the two magazines
41 and 42 are two heads or paddles 46 and 47 (Figs. 5, 6 and 8), and a blade 48. The
two heads 4.6 .and 47 are movable from a first or upper position (shown in Fig. 5)
where the upper surfaces of the two heads face upwardly and engage the lowermost felts
of the stacks in the two magazines 41 and 42, and a second or lower position (Fig.
12) where the two heads 46 and 47 have been pivoted 180° and spaced downwardly and
where they place the separated felts on the conveyor 21. During the time that the
heads 46 and 47 are in the upper position, they support the two stacks of felts, and
a vacuum holds the lowermost felts firm while the lowermost felts are being separated
from the stacks by the blade 48. During the time that the two heads 46 and 47 are
downwardly displaced away from the stacks, the stacks are supported by the blade 48.
[0013] The two heads 46 and 47 are supported for vertical and pivotal movement by two vertically
extending stationary plates 51 and 52 (Figs. 3 and 5) which in turn are supported
by channels 53 and the frame 16. With specific reference to Figure 8 which shows the
head 46, the head comprises a flat plate 54 having a plurality of holes 56 formed
through it, and the underside of the plate 54 has a channel or air passage 57 formed
in a U-shaped head support 58. The holes 56 in the plate 54 are in flow communication
with the passage 57 and seals 59 are provided to seal the connections to the passage
57. At each end of the support 58 is provided a coupling 61 which connects an air
hose to the passage 57. The couplings 61 connect with tubes 65 that extend through
slots 66 (Figs. 3 and 9 through 12) formed in the two side plates 51 and 52. The tubes
65 are sized to slide and pivot within the slots 66. Further connected to the two
tubes 65 are two bars 67 and 68 located at the opposite -sides of the head support
58, between the support 58 and the two plates 51 and 52. The upper ends of the bars
67 and 68 are pivotably connected to the two tubes 65 in the area indicated at 69,
and the two bars 67 and 68 extend downwardly from the support 58. With reference to
Fig. 5, the lower ends of the two bars-67.and 68 are connected to a crossbar 71 which
forms part of a carriage for moving the heads 46 and 47 upwardly and downwardly. The
bar 71 is located substantially straight below the two heads 46 and 47, and the two
bars 67 and 68 are curved adjacent their upper ends so that they will clear lower
two pivot connections 72 and 73 (Figs. 5 and 8), the curvature of the two bars 67
and 68 being indicated in Fig. 6 by the reference numeral 74. With specific reference
to Fig. 8, the pivot rollers 72 and 73 engage the vertical legs of the support 58,
and the two rollers 72 and 73 are rotatably mounted as indicated at 75 on the two
plates 51 and 52. The two rollers 72 and 73 extend into elongated slots 76 formed
in the two vertical legs of the support 58, the two slots 76 extending vertically
and being below the two tubes 65 when the heads 46 and 47 are in the uppermost position
as shown in Figures 8 and 9.
[0014] With reference to Figs. 3 and 9 through 12, the slot 66 formed in each of the vertically
extending plates 51 and 52 is vertically elongated and curves around the pivot roller
supports 74. Assuming that the heads 46 and 47 are initially in their upper positions
as shown in Figs. 8 and 9, when the two bars 67 and 68 are pulled downwardly due to
downward movement of the crossbar 71, the tubes 65 are moved downwardly in the slots
66 while, at the same time, the support 58 pivots about the rollers 72 and 73. The
heads 46 and 47 swing through a 180° arc as the tubes 65 are moved from the upper
ends of the slots 66 to the lower end of the slots, and the rollers 72 and 73 both
turn and move longitudinally in the slots 76 of the support 58 during this turning
movement as shown in Figs..9 to 12. When the bars 67 and 68 are in their uppermost
positions as shown in Figures 5, 8 and 9, the two heads 46 and 47, which are both
carried by the support 58 as shown in Fig. 6, are in the upper positions and face
the undersides of the two magazines. As shown in Figure 9, the heads engage the lowermost
felts, indicated by.the reference numerals 29a and 29b, of the stacks in the two magazines
41 and 42. As the two bars 67 and 68 are moved downwardly, the heads 46 and 47 are
pivoted 180° and face downwardly and are directly over the two sections 21 and 22
of the conveyor 11. This position is shown in Figure 12. At this time, the control
for the air supply to the tubes 65 is adjusted to release the felts 29a and 29b, and
this is preferably done by applying a slight positive air pressure within the passage
57 and the holes 56 in order to push the felts off of the heads and onto the conveyor
plates between the guide pins 28. After the felts have been released by the heads,
the bars 67 and 68 are moved upwardly again in order to pivot the heads in the reverse
direction and to return them to the position shown in Figure 9.
[0015] During the time that the heads 46 and 47 are displaced downwardly, the stacks in
the two magazines are supported by the blade 48. As soon as the heads have been returned
to the upper position, the blade 81 is retracted and the two stacks of felts shift
downwardly by gravitational force and are once again supported by the two heads. At
approximately this time, the vacuum is again applied to the passage 57 and to the
holes 56 in order to securely hold the lowermost felts of the two stacks.
[0016] With specific reference to Figure 5, the two bars 67 and 68 are connected to the
cross bar 71 by two pivotable connections indicated at 82 and 83. The bar 71 is moved
vertically,as seen in Fig. 5, by an air cylinder 84. Two guide rods 86 guide the movement
of the bar 71 as the bar 71 is moved in a reciprocating motion by the piston rod 87
of the air cylinder 84. The two pivotal connections 82 and 83 permit the two bars
67 and 68 to pivot slightly as the two tubes 65 follow the curvature of the slots
66.
[0017] The blade 48 is in a horizontal plane and is located just below the lower ends of
the two magazines 41 and 42 and just above the level of the upper sides of the heads
46 and 47 when the heads are in their uppermost positions. With reference to Figures
3, 4 and 7, the blade 48 consists of one broad blade having a width approximately
equal to the dimension across the two magazines. At its side edges and at the center,
the blade is supported by three straps 91 and 92 on a carriage 93. The carriage 93
is .movably mounted in a rectangular frame 94 formed by four side members 95, and
the frame 94 further includes two tracks 96 and 97. With reference to Figure 4 and
7, the two tracks 96 and 97 have horizontally extending slots 99 formed in their sides
which are adjacent the blade 48, and two pairs of rollers 101 fastened to the four
corners of the carriage 93 and fit in the slots 99. The axes of the rollers 101 are
horizontally disposed and the rollers support the carriage as will be apparent from
Figure 7. Four additional rollers 103 at the corners of the carriage 93 engage the
vertical sides of the tracks 96 and 97, and the rollers 103 prevent horizontal movement
laterally as seen in Figure 7.
[0018] Thus, the carriage is mounted for rolling movement on the tracks 9.6 and 97 and the
carriage including the blade 48 is moved by an air cylinder 1.06 (Fig. 4). The cylinder
106 is fastened to a side 95 of the. rectangular frame 94 and the piston rod 107 of
the cylinder 106 is fastened to a bar 108 that forms part of the carriage 93. Thus,
actuation of the air cylinder 106 moves the rod 107 in a reciprocating movement and
results in the carriage 93 moving between a retracted position shown in Fig. 4 and
an extended position where the blade 48 is underneath the two stacks of the felts
in the magazine as shown in Figure 9. With reference to Figure 4, in the extended
position the blade 48 is displaced upwardly and is below the two magazines 41 and
42.
[0019] Also mounted on a member 95 of the frame 94 is a shock absorber 109 and a stop 111
which respectively cushions the stop of the carriage and forms a final stop at the
extended position. At the opposite end of the frame 94, another member 95 supports
another shock absorber 113 that cushions the stop of the carriage when the carriage
reaches the retracted position.
[0020] In operation, when the carriage is in the retracted position, shown in Figure 4,
the blade 48 is displaced to one side of the magazines 41 and 42, the two heads 46
and 47 are in their upper position immediately below the two magazines, and the two
stacks of felts are supported on the upper surfaces of the two heads 46 and 47. At
this time, a partial vacuum is applied to the two couplings 61 and 62 and the lowermost
felts 29a and 29b of the two stacks are firmly held by the vacuum in the two heads.
The air cylinder 106 is then actuated to move the blade 48 from the retracted position
to the extended position, and the blade 48 noves between the lowermost felts 29a and
29b and the next adjacent felts. As will be apparent from Figure 9, .the spacing of
the blade 48 above the two heads 46 and 47 is approximately equal to the thickness
of the felts 29a and 29b so that the blade moves through the two stacks just immediately
above the two lowermost felts. The leading edge of the blade is relatively sharp and
the movement of the blade separates the two lowermost felts from the other felts,
and after the blade has moved through the two stacks, the stacks are supported by
the blade 48 which is then held in the extended position. As previously mentioned,
it is frequently the case that the felts of the stacks are held together by the adhesive,
and the blade 48 serves to break the hold of the adhesive, or to sever the lowermost
felts from the other felts. The partial vacuum existing in the passages 57 and the
holes 56 of the two heads firmly.holds the two lowermost felts 29a and 29b during
this separating operation so that the lowermost felts are not-wrinkled or folded by
the movement of the blade through the two stacks. After the blade 48 has moved through
the two stacks and separated the lowermost felts, the two heads are pivoted 180° and
moved downwardly as previously described and transfer the two felts to the conveyor.
During this head movement the blade 48 supports the stacks as previously mentioned.
After the felts have been transferred to the conveyor, the heads are moved upwardly
again and the blade 48 is retracted, permitting the two stacks of felts to shift downwardly
until they are again supported on top of the two heads 46 and 47, thereby completing
a cycle of operation. The foregoing cycle is continuously repeated during the operation
of the machine.
[0021] As previously mentioned, after the decals have been applied to the felts, the felts
are removed from the conveyor 11 and they are restacked by the restacking mechanism
15 which is better shown in the Figures 13 to 17. The restacking mechanism includes
a pivotable shuttle 131 which has one side extending above the two conveyor sections
21 and 22, and the opposite side extending below a pair of vertically extending magazines
132 and 133. The shuttle 131.includes .a lower circular plate 134 having four.openings
136 through 139 formed therein, the openings 136 and 137 being.formed in side by side
relation at one side of the plate 134 and the other two openings 138 and 139 being
similarly formed but 180° displaced from the openings 136 and 137. An upper annular
member 135 is secured to the plate 134 by braces 140 and stiffens the plate 134. The
shuttle 131 is rotatably supported by a vertical post or shaft 141 which is rotatably
mounted on a plate 142 that forms part of the machine frame 16. The lower end of the
shaft 141 is connected to the output of a drive mechanism 146 and is connected to
turn the shaft 141 and the shuttle 131. The power input shaft 147 of the mechanism
146 is connected to a drive sprocket 148 which is driven from the main drive of the
machine. The mechanism 146 intermittently turns the shaft 141 and the shuttle 131
through an angle of 180°, between one position where the openings. 136 and 137 (Fig.
14) are over a pair of felts on the conveyor 11 and the openings 138 and 139 are underneath
the magazines 132 and 133, and a second position where the openings 138 and 139 are
over the conveyor 11 and the openings 136 and 137 are under the magazines 132 and
133.
[0022] The restacking mechanism further includes a pair of pusher or lift pads 151 and 152
which are located below the shuttle openings 136 and 137. The two lift pads 151 and
152, as shown in Figures 13 and 14, are substantially square in cross section and
fit between the two sections 21 and.22 of the conveyor. The pads 151 and 152 are mounted
on the upper end of a lift shaft 153 which is operated by an air cylinder 154. The
shaft 153 supports the two pads 151 and 152 and alternately moves the pads 151 and
152 in a reciprocating motion .between a lower position, shown in
'Figure 13, and an upward position shown in Figure 15, where the upper surfaces of
the two pads 151 and 152 are above the level of the lower plate 134 of the shuttle
131. When the pads 151 and 152 are moved upwardly, they push two felts upwardly off
of the conveyor and through the openings 136 and 137. The size of the openings 136
and 137 is slightly smaller than the outer dimensions of the felts, and when the pads
151 and 152 are subsequently lowered, the edges of the felts rest on the margins of
the openings 136 and 137 and the felts are held while the blocks 151 and 152 move
downwardly.
[0023] It is preferred that a pressure pad be associated with each of the pads 151 and 152,
and such pads are indicated by the numeral 161 in Figures 13 and 15 to 17. Each of
the pads 161 includes a member 162 that normally extends downwardly to a level which
is just above the upper surface of the lower plate 134 as shown in Fig. 13. When the
shaft 153 and the pads 151 and 152 move upwardly, the pressure pads 162 rest on the
upper surfaces of the two felts and hold the felts steady on the two pads 151 and
152, thereby preventing the felts from being thrown out of the proper position. The
pressure pads 162 are part of rods which extend into air cylinders 163 and cushion
the movements of the members 162. The air cylinders 163 and the pressure members 162
are supported by a crossbrace 164 shown in Figure 13.
[0024] After two felts have been lifted by the two pads 151 and 152 and deposited on the
upper surfaces of the plate 134 at the openings 136 and 137, the machine drive turns
the shaft 141 and the shuttle 131 through an angle of 180° and stops. At this position,
the openings 136 and 137 with the felts therein, are below the two magazines 132 and
133 and the openings 138 and 139 are now located above the two blocks 151 and 152.
While the magazine is turning, the conveyor 11 moves forwardly the distance of two
felts. The next two felts are then removed from the conveyor in the manner previously
explained. At the time that the rod 153 and the two pads 151 and 152 are raised, another
lift mechanism raises two felts out of the openings 136 and 137 and into the lower
ends of the two magazines 132 and 133. This last lift mechanism includes a pair of
pads 166 mounted below the two magazines 132 and 133 on two rods 167. A cross brace
168 supports the rods 167 and is connected to the piston rod 169 of an air cylinder
170 which moves the pads 166 up and down in an intermittent reciprocating movement.
Again, the edges of the felts are caught or engaged by the margins of the openings
171 at the lower ends of the two magazines 132 and 133, and consequently when the
pads are withdrawn downwardly, the margins of the openings 171 at the lower ends of
the magazines holds the stack of felts in the magazine.
[0025] The two magazines 132 and 133 are supported by a support shaft 172 which also supports
a second pair of magazines 173 and 174. After the two magazines 132 and 133 have been
substantially filled with felts, the machine is stopped and the shaft 172 is rotated
through a 180° angle so that the other two magazines 132 and 133 can be emptied while
the magazines 173 and 174 are being filled.
[0026] Figure 18 illustrates a power and control system of the machine. An electric motor
181 drives an intermittent movement type of mechanism 182 such as a Ferguson movement.
The conveyor 11 and the shuttle 131 are connected to be operated by the mechanism
182. The four air cylinders 84, 106, 154 and 170 are connected to a control device
183 having a plurality of outlets 184. The two applicators 12 and 13 and an air switch
186 are also connected to the outlets 186. The switch 186 connects either an air pressure
supply 187 or a vacuum supply 188 to the couplings 61 of the heads 46. The control
183 may be connected to be actuated in each cycle of operation by the mechanism 122
directly or .from a cam or limit switch, for example, operated by a moving part of
the machine.
[0027] Assume that the mechanism 182 has just completed the movement of the conveyor 11
one step forward and the shuttle 131 has rotated 180°. As soon as the conveyor stops,
the applicators 12 and 13 are actuated to apply decals to two felts. The air switch
186 connects the vacuum 188 to the heads 46 which hold the lowermost felts 29a and
29b of the two stacks, the cylinder 106 then moves the blade 48 forward to separate
the felts, the heads 46 are moved downwardly by the cylinder 84 to transfer the felts
to the conveyor 11, the heads 46 move up again, and the blade 48 retracts. When the
head is just above the conveyor 11, the switch 186 moves to connect the pressure supply
187 to the head in order to push the decals off the heads. During the foregoing events,
the members 151 and 166 are moved upwardly to transfer two felts from the conveyor
to the shuttle 132 and to transfer two felts from the shuttle to the magazines 132
and 133. Then the conveyor 11 is advanced and the shuttle 131 is turned to start a
new cycle.
[0028] The mechanism 182 includes a speed reducer between the motor 181 and the Ferguson
mechanism, and the Ferguson mechanism is arranged, for example, so that, in each 360°
cycle of its input shaft, the output shaft will turn during 90° of the cycle and will
remain stationary for 270°. While the operation has been described wherein a number
of operations take place while the conveyor is stationary, some could be started while
the conveyor is still moving. For example, the blade 48 could start to move as the
conveyor is stopping.
[0029] The restacking mechanism 15 may include means for automatically turning the shaft
172 and the four magazines 132, 133, 173 and 174. For example, a counter may be provided
to count machine cycles and actuate a mechanism for turning the shaft 172 after a
certain number of felts have been pushed into the magazines.
[0030] The applicators 12 and 13 may be of the character shown in U.S. patent No. 3,813,268.
As shown in Fig. 1, there are an odd number of pairs of plates 23 of the conveyor
11, with felts thereon, between the two applicators 12 and 13, so that the applicators
will operate on alternate felts. This feature of course enables the machine to process
two felts simultaneously as previously mentioned.
1. A machine for applying indicia to tennis ball felts 29 while the felts 29 are in
flat form, each of said felts 29 including a fuzzy side and an opposite side having
a mastic coating thereon, said coating tending to adhere adjacent felts 29 together
in said stack, comprising at least one applicator 12 for applying an indicium to a
fuzzy side of a felt 29, an intermittently moving conveyor 11 for.moving a series
of felts 29 to and past said applicator 12 in intermittent start and stop movement,
characterized by a destacking mechanism 14 adjacent one end of said conveyor 11 for
placing felts 29 on said conveyor, said destacking mechanism including a magazine
42 adapted to receive and support a stack of said felts 29, a movable head 46 mounted
at the lower open end of the stack and including a generally flat surface 54 for holding
a felt thereon, means 58 for moving said head 46 between an upper position where said
flat surface engages the lower side of the lowermost felt of said stack and supports
said stack, and a lower position where said head is spaced downwardly from said stack
and places said felt on said conveyor 11 during a stop portion of said conveyor movement,
blade means 48 movably mounted between said head and said stack for separating said
lowermost felt from the remainder of said stack, and a restacking mechanism 15 adjacent
the other end of said conveyor 11 for removing said felts 12 from said conveyor and
restacking said felts during a stop portion of said movement.
2. Apparatus according to Claim 1, and further characterized by means 23, 28 on said
conveyor for holding said series of felts 29 at regularly spaced positions during
said intermittent movement, said holding means being oriented with said destacking
and restacking mechanisms 14, 15 and with said applicator 12 whereby respective holding
means are simultaneously adjacent said destacking and restacking mechanisms and said
applicator,.and said mechanisms and said applicator operating simultaneously during
said stop portions of said movement.
3. Apparatus according to Claim 1, and further characterized by air means 56, 57,
61 connected to said movable head 46 for holding a felt 29 thereon, said air means
holding a felt on said head while said blade means 48 is moving to separate said lowermost
felt, and said blade means 48 supporting said stack while said head 46 is in said
lower position.
4. A machine according to Claim 1, characterized in that two of said applicators 12,
13 are provided, said destacking mechanism 14 including means 48 for simultaneously
separating two felts 29 from two stacks of felts and placing said two felts on said
conveyor, and said restacking mechanism 15 including means 151, 152, 166 for simultaneously
removing two felts from said conveyor 11 and restacking said two felts in two stacks.
5. Apparatus according to Claim 1, characterized in that said head 46 is moved through
substantially 180° to a position closely above the conveyor 11.
6. Apparatus according to Claim 3, characterized in that said air means 56, 57, 61
produces a partial vacuum to hold said felt 29 thereon while said blade means.is moving
through said stack and further produces air pressure in said head when said head is
closely above the conveyor 11.
7. Apparatus as in Claim 1, wherein said restacking mechanism 15 comprises a shuttle
131, means 141 for supporting said shuttle and for pivoting said shuttle on a substantially
vertical axis, said shuttle 131 having one side extending over said conveyor 11 and
a second side displaced from said conveyor, a magazine 132 mounted above said displaced
side, first pusher means 151 for lifting felts off of said conveyor and placing said
felts 29 in said shuttle 131, and second pusher means 166 for lifting said felts off
of said shuttle 131 and placing said felts in said magazine 132.
8. Apparatus according to Claim 7, characterized in that said conveyor has two spaced
sections 21, 22, and said first pusher means extends between said two sections.
9. Apparatus according to Claim 8, characterized in that said shuttle 131 has an opening
136 therein slightly smaller than the size of said felts 29, said first pusher means
151 pushing the felts through said opening 136, and the margin of said opening engaging
and supporting the felts.
10. Apparatus according to Claim 8, characterized in that said shuttle 131 has an
opening 136 in said one side and another opening 138 in said second side, and said
first and second pusher means operate substantially simultaneously to place a felt
in said one opening 136 and to remove a felt from said other opening 138.