[0001] The present invention relates to a rotary magnetic head having a pair of cylinders
disposed coaxially, facing each other and forming a chamber therebetween, a rotating
shaft extending substantially coaxial with said cylinders into said cylinders, a rotor
mounted on said shaft in the chamber and including a pair of magnetic heads each having
a gap of a predetermined length at one end, and a rotary transformer for coupling
said magnetic heads to an external circuit.
[0002] A rotary magnetic head of the aforementioned type is already used in a video tape
recorder (VTR) (GB-A-2046498). In the VTR in general, a magnetic tape is fed obHqueiy
on the outer peripheral surface of a pair of cylinders, and a rotary magnetic head
records or reproduces an electric signal while slidably moving along the surfaces
of the cylinders while rotating. This scanning type is normally called "a helical
scanning type", and the VTR employing this scanning type is excellent, but it is desired
to unveil a VTR with heads of longer durability and with reduced weight. For that
purpose, it is desired to propose a rotary magnetic head having a small size, e.g.,
less than 50 mm in diameter and high accuracy as well as an adaptability for a mass
production.
[0003] In order to clarify the features of the rotary magnetic head according to the present
invention, a conventional rotary magnetic head will be first described. Figs. 1 through
3 show the essential part of the conventional rotary magnetic head. A rotary magnetic
head 20 has upper and lower cylinders 21 and 22, a slit 23 formed between the cylinders
21 and 22, and a magnetic tape (not shown) is fed slidably with the outer peripheries
of the cylinders 21 and 22. A chamber 24 is formed between the cylinders 21 and 22,
a rotating shaft 25 coupled with an external unit (not shown) is journaled with the
lower cylinder 22 to extend into the chamber 24, and a rotor 26 is mounted at the
extending part. The rotor 26 has a head base 27, magnetic heads 28, a mounting member
30 for mounting the magnetic heads 28 at the head base 27, and a rotary unit 32 for
a rotary transformer 31. The magnetic heads 28 are so mounted substantially at equal
distance from the center of axis of the rotating shaft 25 with the ends directed outwardly
on a rectilinear line passing through the center of axis of the shaft 25.
[0004] Fig. 3 shows the magnetic heads 28. The magnetic heads 28 have a head core 28c bonded
with a gap 33 of prescribed length G of head core halves 28a and 28b (Fig. 3), and
head coils 28d are wound on the head core 28c.
[0005] As shown in Fig. 1, a rotary side core 32a forming the rotary unit 32 of the rotary
transformer 31 and as shown in Fig. 2 two rotary side coils 32b are mounted at the
head base 27, and a stationary side core 34a forming a stationary unit 34 of the rotary
transformer 31 and two stationary side coils 34b are mounted inside the upper cylinder
21.
[0006] A magnetic tape (not shown) is fed along both the cylinders 21 and 22 in a helical
form, and the magnetic heads 28 are driven by the shaft 25 and are rotated. The ends
of the magnetic heads 28 having a gap 33 are projected slightly from the slit 23,
are slidably contacted with the magnetic tape while rotating, the magnetic heads 28
are coupled to an external circuit (not shown) through the rotary transformer 31 and
thus read and/or write a signal.
[0007] Since the rotary magnetic head thus constructed is mainly used for a VTR, it is so
fabricated as to have a small size, high accuracy and high performance. That is, the
machining accuracy and assembling accuracy of the respective parts forming the rotary
magnetic head are required to be remarkably high.
[0008] The following matters are required particularly for the assembled rotary magnetic
head:
That is (1) the magnetic heads 28 are disposed substantially at 180° away from each
other (it is required in an error to be within 1') with respect to . the axial line
of the shaft 25 particularly at the gap 33 formed therebetween, are spaced substantially
at equal distance from the axial line, and the depth of the gap 33 projected from
both the cylinders 21 and 22 should be substantially equal, and (2) the rotary side
core 32a, stationary side core 34a and the rotary side coil 32b, stationary side coil
34b of the rotary transformer 31 are coaxially disposed substantially with respect
to rotating shaft 25. It was, however, difficult to produce the rotary magnetic head
of the conventional configuration in mass production while sufficiently satisfying
the aforementioned various requirements. Because the rotor 26 should be fabricated
by assembling the head base 27, the magnetic heads 28, the mounting member 30 and
the rotary unit 32 separately manufactured to obtain the prescribed requirements.
It is accordingly necessary to fabricate separately precisely the many parts and to
accurately couple the parts so as to satisfy the above described requirements. The
magnetic heads 28 of the many parts forming the rotary magnetic head 20 normally have
2 to 3 mm of lateral and longitudinal sizes and less than 1 mm of thickness. Small
size and fiighly precise accuracy as required are also limited strictly by the mounting
error when they are assembled with other members. Such small parts are delicate, it
is not only necessary to pay special attention in their transportation and positioning,
but also needed to carefully take care of machining and associating so as not to cause
a deformation and/or damage. For the purpose of machining and assembling such parts
as ready as possible, small-size and high accuracy machining jig and tool as well
as assembling jig and tool including a microscope are normally employed, but even
when such jig and tool are used, the positioning of the rotary side core 32a of the
rotary transformer 31 and the adjustment of the interval of the gap 33 of the head
cores 28c are delicate, and are not easy and are necessary to depend much upon skilled
technicians to perform the works. Accordingly, the rotary magnetic head 20 employing
the rotor 26 of the conventional type shown in Figs. 1 through 3 is not proper for
the mass production.
[0009] Patent abstracts of Japan, vol. 2, no 56, 24.4.78, page 1428E78 shows a rotary magnetic
head device, which is cut from a non-magnetic ceramic block comprising two halves,
an opening in the middle thereof and two ferrite blocks on both opposite sides of
the opening. The ceramic block disclosed in the above mentioned document cannot be
used as the core of a rotary transformer and hence, the structure disclosed in the
document is not proper for the mass production of rotary magnetic heads of the above
mentioned type. US-A-3555528 discloses a multichannel magnetic head. There are two
core halves which are placed together such that a square bore is formed into which
a shaft is inserted. The two core halves are pressed together by means of screws in
order to fix the shaft within the square bore. However, since the two core halves
are rigid and hard, it is very difficult for the halves to firmly pinch the shaft
unless the screws are turned with a great force. In order to avoid this difficulty
the shaft must touch the bore internally. In order to achieve this, the halves must
be so machined as to form a bore of an extremely precise size when they are put together.
As disclosed in column 3 lines 40-50 of said US patent the square bore shown in the
figures of the document may be replaced by a polygonal bore or an isosceles triangular
bore. However, such a structure of the bore does not make 'it easy to make the shaft
touch the bore internally. Also bores having the above mentioned alternative shape
have to be made with a high precision. Hence, the centering means disclosed in the
last mentioned prior art document does not make a rotary magnetic head of the above
mentioned type proper for the mass production.
[0010] It is the object of the present invention to provide a rotary magnetic head of the
construction adapted for the ready and accurate assembly and of small size for responding
to the aforementioned desires.
[0011] In order to achieve the above object, the above mentioned rotary magnetic head is
characterized in that said rotor comprises a rotor core comprised of core halves having
joining end faces which face each other, the end portions of said core halves being
used as the core halves of said magnetic heads having a gap of a predetermined width
and the central portions of said core halves being used as head base halves forming
a rotor-side core of said rotary transformer, and centering means comprised of an
isosceles triangular notch cut in the joining surface of one of said head base halves,
the bisector of the vertex angle of the notch extending at right angles to the joining
surface, and a semicircular notch cut in the joining surface of the other head base
half, extending along the axis of said rotor, and having a radius larger than the
radius of said rotating shaft, said centering means receiving the rotating shaft,
holding the shaft in contact with the surfaces of the isosceles triangular notch and
maintaining a clearance between the shaft and the semicircular notch so that the axis
of the rotating shaft lies substantially at a midpoint between the outer tips of said
head core halves and in the plane of the head gaps between the end portions of said
core halves; that said rotor is secured to said rotating shaft by means of a mounting
plate secures to the rotating shaft; and that at least one semicircular groove is
cut in each of said head base halves, which grooves define a circuit whose center
is identical with the center of rotation of said rotor, and hold a rotor-side coil
of said rotary transformer.
[0012] This invention can be more fully understood from the following detailed description
when taken in conjunction with the accompanying drawings, in which:
Fig. 1 is a partial sectional front view of conventional rotary magnetic head;
Fig. 2 is a plan view of a rotor used for the rotary magnetic head in Fig. 1;
Fig. 3 is an enlarged plan view of the magnetic head shown in Fig. 2;
Fig. 4 is a partial sectional front view of a rotary magnetic head according to the
present invention;
Fig. 5 is a plan view of the rotor used in the rotary magnetic head in Fig. 4;
Fig. 5A is a plan view showing a main portion of another rotor of the rotary magnetic
head;
Fig. 6 is a plan view of another preferred embodiment of the rotor used in the rotary
magnetic head different from the rotor shown in Fig. 5;
Fig. 7 is a plan view of still another preferred embodiment of the rotor used in the
rotary magnetic head different from the rotors shown in Figs. 5 and 6;
Fig. 8 is a perspective explanatory view of the starting material used when fabricating
the rotor core shown in Fig. 5;
Fig. 9 is a view showing the halved part of the starting material shown in Fig. 8;
Fig. 10 is a view showing the joined state of the halves;
Fig. 11 is a plan view of still another preferred embodiment of the rotor;
Fig. 12 is a plan view of the double stack rotary magnetic rotor;
Fig. 13 is a front view of the rotary magnetic rotor in Fig. 14;
Fig. 14 is a front view showing another preferred embodiment of the double stack rotary
magnetic head according to the present invention;
Fig. 15 is a front view showing a preferred embodiment of the three-stage stack rotary
magnetic head according to the present invention; and
Figs. 16 and 17 are plan views showing still another preferred embodiments of the
double stack rotary magnetic heads according to the present invention.
[0013] The present invention will now be described in more detail with reference to the
accompanying drawings.
[0014] Fig. 4 is a partial sectional front view of the rotary magnetic head 40 according
to an embodiment of the present invention, and Fig. 5 is a view or the rotor 41 and
the rotating shaft 45 used for the rotary magnetic head 40 as seen from above in Fig.
4. As shown in Fig. 4, the rotary magnetic head 40 comprises an upper cylinder 42,
a lower cylinder 43, a rotating shaft 45, a rotor 41, two magnetic heads 44, and a
rotary transformer 46. The upper and lower cylinders 42 and 43 normally formed of
aluminum or aluminum alloy are coaxially disposed and spaced for a distance I, and
a chamber 48 is formed between the cylinders 42 and 43. The rotating shaft 45 journaled
by the lower cylinder 43 extends into the chamber 48 coaxially with the cylinders
42 and 43, is engaged with a mounting plate 49 in the chamber 48, and is mounted at
the upwardly extending end with the rotor 41. The rotating shaft 45 and the rotor
41 are coaxially aligned by centering means or a centering hole 50 provided at the
rotor 41, and the rotor 41 is secured by the known method, e.g., a screw clamping
or the like to the mounting plate 49 in the above described state. The center of rotation
of the rotor 41 and the axis of rotation of the rotating shaft 45 thus aligned are
together represented by XX in Fig. 4.
[0015] As shown in Figs. 4 and 5, the rotor 41 has a disk-shaped rotor core 51 formed by
butt joining semi-circular rotor core halves 51a a and 51 b, a head coil 52 for the
magnetic heads 44, and a rotary side coil 53 of the rotary transformer 46. The axes
of rotation of the rotor 41, rotor core 51 and rotor core halves 51 a and 51 coincides
with the axis of the shaft 45 as designated by X-X. The rotor core halves 51a a and
51b are substantially semi-circular planar members having joining end faces 54 and
56 as seen substantially rectilinearly in Fig. 5 in such a manner that the joining
end faces 54 and 56 are faced and are joined through a joining layer 55 having the
same interval as the gap formed at the ends of the magnetic head 44. The centering
means and accordingly the centering hole 50 are formed through the central portion
of the rotor core 51. The hole 50 is formed of a notch 50a of isosceles triangular
shape formed at the rotor core half 51a a and a notch 50b of semi-circular shape formed
at the rotor core half 51 b
: When the rotating shaft 45 is inserted, as shown in Fig. 5, into the positioning
hole 50 and is engaged with the notch 50a, the axis of the shaft 45 coincides with
the axis of rotation of the rotor core 51. The notch 50a is so machined in shape that
the axis of the shaft 45 engaged with the notch 50a and accordingly the axis X-X of
rotation of the rotor core halves 51a a and 51 b passes the center of the width of
the joining layer 55 and is equidistantly located from the gap 44c of both the magnetic
heads 44.
[0016] The rotor core halves 51a a and 51 b both shown in Fig. 5 are so positioned that
their joining end faces 54 and 56 are spaced for a distance equal to the gap. Instead,
as shown in Fig. 5A, they may be so formed that their joining end faces 54 and 56
may contact each other except for both end portions where said gap is provided. More
specifically, the rotor core half 51b has a flat joining end face 56a, and the rotor
core half 51a a has a stepped surface consisting of a face 54a which is spaced from
the face 56a for a distance equal to gap G and another face 54b which contacts the
face 56b. A V-notch 50a cut in the face 54b and a semi-circular notch 50b cut in the
face 56b define a centering hole 50. When the shaft 45 is received in the hole 50,
its axis extends through point B. As shown in Fig. 5A, point B lines substantially
halfway between gaps 44c provided at the ends of the joining end faces 54 and 56 when
the rotor core halves 51a a and 51b are put together. Further, point B is located
in the V-notch 50a, about half the gap 44c from the joining end face 54b. In other
words, point B lies in the plane which partitions either gap 44c into two equal parts.
[0017] Also in other embodiments which will later be described, the same rotor core halves
as used in the embodiment of Fig. 5A are used. Nonetheless, the rotor core 51 of these
embodiments is illustrated in such way as in Fig. 5, thereby to simplify the drawings.
[0018] The rotor core half 51 a has a'head core half 57a and a head base half 58a joined
with the half 57a, both of which are made of magnetic material, and the rotor core
half 51 b has a head core half 57b and head base half 58b, both of which are made
of magnetic material. The head core halves 57a are provided substantially equidistantly
from the axis X-X of rotation of the rotor core halves 51a a at both ends of the joining
end face 54, and the head core halves 57b are provided substantially equidistantly
from the axis X-X of rotation of the rotor core half 51 and the axis of rotation of
the rotor core half 51 b at the same distance as the case of the rotor core 51a at
both ends of the joining end face 56. The head core halves 57a are formed with recesses
60 on which head coils 52 are wound, the head base halves 58a are formed with notches
50a of isosceles triangular shape as a part of the centering hole 50, and the wide
semi- circular surface is formed with two semi-circular grooves 61 a around the center
of the axis X-X of rotation of the rotor core half 51a. Further, the head base halves
58b are formed with the notches 50b of semi-circular shape, and the wide semi- circular
surface is formed with two semi-circular grooves 61b having the same radius as the
grooves 61a around the center of the axis X-X of rotation of the rotor core half 51
b.
[0019] When the rotor core halves 51 a and 51 b thus fabricated as described above are joined
through the joining layer 55, the head core halves 57a and 57b form the head core
57 for the magnetic head, the head base halves 58a and 58b form the head base 58 operating
as a rotary side magnetic unit 62 of the rotary transformer 46, and the notches 50a
and 50b form the centering hole 50. The notch 50b operates as a clearance for readily
inserting the rotating shaft 45 into the centering, hole 50.
[0020] Since the rotor core halves 51a a and 51b are machined, in case as shown in Fig.
5, in the state that the head base halves are joined integrally with the head core
halves, respectively, the joining end faces, the magnetic heads, the centering hole,
and the semi-circular grooves, etc. can be thus precisely and readily machined. The
semi- circular grooves 61a a and 61b of these components may also be machined or formed,
for example, by an etching process or the like after they are joined to form the rotor
core 51.
[0021] When the rotary transformer 46 is formed, the rotary side coil 53 is provided at
the circular grooves 61 (which are formed of semi-circular grooves 61 a and 61 b)
of the rotor core 51, and the stationary side coil 64 may be provided at the circular
groove 63 formed to be faced with the rotary side coil 53 at the stationary side magnetic
unit which is mounted under the upper cylinder 42 to be faced with the rotary side
magnetic unit. The rotary side coil 53 of the rotary transformer 46 thus formed is
connected to the magnetic head 44, and the stationary side coil 64 is connected to
an external device (not shown). The rotary side magnetic unit 62 and the rotary side
coil 53 thus form a rotary unit of the rotary transformer 46, and the stationary side
magnetic unit 62a and the stationary side coil 64 form the stationary unit of the
rotary transformer 46.
[0022] A pair of rotary side coils 53 provided at the head base 58 (which is formed of the
head base halves 58a and 58b) are formed of electric conductor, e.g., gold, copper,
etc., and the intersection C of both the coils with a space therebetween is insulated
by an electrically insulating film (not shown) e.g. made of silicon dioxide or aluminum
oxide. The coil 53 may be formed by the known technique of matters of common knowledge,
e.g., a metallic evaporation technique, printing technique, etc.
[0023] The head base 58 and the head core 57 forming the rotor core 51 may be, as shown
in Figs. 4 and 5, formed of different magnetic materials from each other, -or formed
of the same magnetic material. When they are formed of different materials, the head
core 57 is formed of a material which has high wear resistance and high magnetic permeability,
e.g., single crystalline ferrite, Sendust (trade name), and the head base 58 is formed
of a material, e.g. relatively inexpensive polycrystalline ferrite, Permalloy (trade
name). When they are formed of the same material, the overall rotor core 51 is desired
to be formed of a material, e.g., single crystalline or polycrystalline ferrite, Sendust
series materials.
[0024] When the head base 58 and the head core 57 are formed of different materials, the
head base halves and the head core halves are first joined integrally, the member
of the composite structure thus joined is machined as prescribed, and the rotor core
halves 51a and 51b thus formed are joined to form the rotor core 51.
[0025] When the composite structure is joined and both the rotor core bodies 51 a and 51
b are joined, a glass melting process, a bonding process using an organic adhesive
material or sintering method under high temperature and high pressure may be employed.
When the head base 58 and the head core 57 are formed of the same material, the rotor
core halves 51 a and 51 b may be formed of one block member made of the same material,
and in this case, the joining step of the head base halves and the head core halves
can be omitted, but the rotor core halves 51a and 51b may be joined in the same manner
as described above by a glass melting process, a bonding method using the organic
adhesive material.
[0026] Even in the rotary magnetic head 40 thus formed by employing the rotor 41 formed
as described above, (a) the gaps of the two magnetic heads 44 are disposed substantially
180° apart with each other around the axis X-X or the rotating shaft 45, (b) the magnetic
heads are disposed substantially equidistantly from the axis X-X of rotation, (c)
the rotary unit of the rotary transformer 46 is formed substantially coaxially with
the axis X-X of rotation, and (d) the angle, the distance and the coaxial property
should be highly precisely performed in the same manner as the conventional rotary
magnetic head.
[0027] Thus (1) the rotor core 51 is formed of the two rotor core halves 51a and 51b to
be joined later, both the rotor core halves 51a a and 51b are individually precisely
machined and are joined, and the requirements described in the above paragraphs (a),
(b), (c) and (d) can be readily satisfied, and (2) the rotor core halves 51a and 51b
are formed of the first member made of one type of magnetic material or the second
member of the composite structure formed by joining integrally the plural magnetic
materials in advance at the prescribed position as the starting material, thereby
reducing the size. The reduction of the size of the rotary magnetic head described
in the above paragraph (2) can be performed because it is not necessary to fabricate
unnecessarily largely the components which should be small in size in the functions
and which are individually machined heretofore and are joined thereafter by employing
the first or the second member, and when the cores for the magnetic heads and the
members for the rotary transformer core individually fabricated are assembled, necessary
conventional parts can be omitted.
[0028] Further, the rotor core 51 which satisfies the requirements described in the above
paragraphs (a), (b), (c) and (d) can be advantageously precisely fabricated since
the work is ready because the rotor core halves 51a and 51b are formed by machining
the first or the second member which is relatively large and can be readily machined,
the portions to be highly precisely machined can be readily machined and can also
be highly precisely relatively disposed, because the parts to be highly precisely
machined, such as, the centering hole 50, the magnetic heads 44, e.g., the slidably
contacting surfaces 44a, 44b of the magnetic heads 44, the circular grooves 61 of
the rotary transformer 46 are gathered to the rotor core halves, and the step of joining
the cores for the magnetic head and the rotary transformer with each other or with
the other member, which step is difficult to raise the accuracy and also difficult
to increase the production efficiency can be omitted.
[0029] In the rotary magnetic head according to the present invention, the rotor core halves
51a and 51 b are joined, but since the rotor core halves 51a and 51 b of relatively
large size are joined in such a manner that the joining end faces 54 and 56 of relatively
long side are joined in a parallel arrangement, they can be highly precisely joined.
[0030] Fig. 6 shows another preferred embodiment of the rotor core different from the rotor
core shown in Fig. 5. The rotor core 70 shown in Fig. 6 is formed by joining a pair
of rotor core halves 70a and 70b made of one type of magnetic material, and has a
substantially circular profile. A centering hole 50 to be engaged with the rotating
shaft 45 is formed in the same manner as the rotor core 51 shown in Fig. 5 at the
central portion of the rotor core 70. Head cores 71 formed of head core halves 71
a and 71 b are formed at both ends of the joining end faces 54 and 56 of the rotor
core halves 70a and 70b. The slidably contacting surfaces of the head core halves
71 a and 71 b with a magnetic tape have excellent wear resistance property and are
joined with slidably contacting members 72a and 72b formed of a material having nominal
characteristic values of high magnetic permeability and high magnetic flux density,
and the other parts thereof are formed of a material having high magnetic permeability.
[0031] Fig. 7 shows still another preferred embodiment of the rotor different from the rotors
shown in Figs. 5 and 6. The rotor core 75 shown in Fig. 7 is formed of rotor core
halves 75a and 75b made of members of composite structure. The rotor core halves 75a
and 75b are formed of head core halves 76a and 76b made of a material adapted to the
cores of a magnetic head, and triangular non- magnetic halves 78a and 78b disposed
between the core halves 77a and 77b of the rotary transformer and the core halves
75a and 75b of the magnetic heads for coupling both. In this case, the nonmagnetic
halves 78a and 78b are effective to reduce the crosstalk between a pair of the above
magnetic heads when the rotor core 75 is associated within the rotary magnetic head.
[0032] The fabricating steps of the rotor 41 shown in Figs. 4 and 5 used for the rotary
magnetic head according to the present invention will be generally described with
reference to Figs. 8 through 10. As shown in Fig. 8, a round rod of the same diameter
and material as the head base 58 is fabricated, is then cut at a plane including the
longitudinal axis and hence the axis of the shaft, and thus two semi-circular cross
sectional rods 80a and 80b are obtained.
[0033] Fig. 9 shows the rod 80a disposed upside down from the position in Fig. 8 and finished
with the machining steps which will be described below. Subsequently, a head core
rod 157a having substantially rectangular cross section made of a magnetic material
which form the head core half 57a of the magnetic head later is joined to the stepped
part formed at the edge of each of both ends at which the outer peripheral surface
82a of the rod 80a in Fig. 9 and the cut face 81 a intersect. Then, the surface of
the head core rod 157a and the cut face are mirror finished and a long groove 160
to form later a recess 60 for the head coil and a long groove 150a to form later an
isosceles triangular notch 50a for the centering hole 50 are axially formed on the
cut face 81 a. This machining step is carried out under the same attentions as those
described with reference to the rotor core 51 shown in Figs. 4 and 5, e.g., the long
grooves 150a are formed equidistantly from a pair of the ends each end of which defines
a gap 44c later.
[0034] A number of grooves 82 formed substantially perpendicularly to the axis of the shaft
on the cut face 81 a in Fig. 9 are grooves for forming the gap width at the end of
the head core 57 formed later so as to be corresponded to the width of prescribed
tracks.
[0035] A head core rod 157b is joined to the semi- circular cross sectional rod 80b (in
Fig. 10) in the same manner as the rod 80a, and then mirror finished with the rod
80b. Then, long grooves 150b to form later the semi-circular grooves 50b for the centering
hole 50 are formed substantially equidistantly from the end of the head core rod 157b.
[0036] A pair of semi-circular cross sectional rods 80a and 80b thus formed with various
grooves as described above are joined with a predetermined length G of a gap 44c as
shown in Fig. 10. A spacer made of e.g. a non-magnetic material is inserted in the
gap 44c. This joining is normally carried out by a glass melting process. The cylindrical
block 83 formed of two rods 80a and 80b to be joined later is cut separately by a
plane shown with a broken line of Fig. 10 to the circular disk-shaped member. The
circular disk-shaped member thus separated corresponds to the rotor core 51 in Fig.
5 is treated with a shape correction process. The circular grooves 61 as seen in Fig.
5 may be formed, for example, by an etching process after the separation. Thereafter,
the head coil 52 is wound in the recess 60 (in Fig. 5) of the head core 57, and the
rotary side coil 53 of the rotary transformer 46 is provided in the circular grooves
61. According to the method described heretofore as shown in Figs. 9 and 10, the rotor
core 51 and hence the rotor 41 can be readily and highly precisely fabricated.
[0037] A rotor core 85 of the rotor shown in Fig. 11 is of the type formed of a magnetic
material. This rotor is different from the rotor shown in Figs. 4 and 5 at the point
that the head base 85b to be joined with the head core 85a is formed in rectangular
shape. The circular part designated by reference numeral 49 is formed the same as
the mounting plate shown in Fig. 4, and the rotor core 85 is mounted on the circular
part. The circle designated by two-dotted chain lines shown in Figs. 11 through 13
show an outer surfaces of the upper cylinder 42 and/or lower cylinder 43. The circle
designated by two-dotted chain lines shown below are the same as that shown in Fig.
11.
[0038] In the rotary magnetic head described with reference to Figs. 4 through 11, the rotor
having a pair of magnetic heads disposed substantially at 180° separately from one
another is employed, but there is a case that a plurality of pairs of magnetic heads
are necessarily mounted on the same rotating shaft. In a rotary magnetic head, for
example, having a pair of magnetic heads used, when a video reproduction is carried
out in a slow motion by a VTR, it tends to cause the deterioration or defect of a
signal due to the displacement of the tracing locus of the magnetic head and the signal
track. Accordingly, a plurality of pairs of magnetic heads are mounted on the rotating
shaft to be displaced at a prescribed angle therebetween, the deterioration of the
reproduced video image can be avoided in combination of the signals from the magnetic
heads thus mounted. This arrangements are effective, but with this arrangement it
is necessary to precisely maintain a predetermined mounting interval of a plurality
of pairs of the magnetic heads.
[0039] The rotor of the structure described below enables the ready mounting of a plurality
of rotors having a pair of magnetic heads on one rotating shaft spaced at a predetermined
angle. A structure of such rotor will be described below.
[0040] A rotor shown in Figs. 12 and 13 is formed by engaging two rotors 91 and 92 on the
rotating shaft 98, which will be hereinafter called "a double stack rotor 90", and
which will be described as "a single rotor", when the rotors 91 and 92 should be individually
described. The single rotors 91 and 92 are formed substantially equal to the rotor
41 as described with reference to Fig. 5, and since the difference therebetween exists
only in the arrangement that positioning means for defining the mounting angle positions
of both the single rotors 91 and 92 is provided, the description except the positioning
means will be omitted for the convenience of simplicity.
[0041] Fig. 12 shows the stacked state of the single rotors 91 and 92. Two magnetic heads
94 are for the upper single rotor 91, and two magnetic heads 94a are for the lower
single rotor 92. The single rotor 91 is formed by joining the rotor halves 91a and
91b at the joining end faces 95a and 95b, and a centering hole 50 shown in Fig. 5
is formed at the central portion. A rectangular groove 96 is formed substantially
at a right angle with respect to the end face 95a from the joining end face 95a on
the rotor half 91a. A mounting plate 93 (in Fig. 13) is secured to the rotating shaft
98, and a pin 97 (in Fig. 14) is stood on the mounting plate 93. The groove 96 is
so disposed that the pin 97 is engaged with the groove 96 when the single rotor 91
is engaged with the shaft 98 and the single rotor 91 is rotated until the pin 97 makes
contact with the right end of the groove 96 to be stopped when the single rotor 91
is rotated counterclockwise while the shaft 50 is engaged with the isosceles triangular
notch 50a of the centering hole 50. The single rotor 91 and hence the magnetic head
94 is positioned with respect to the rotating direction as described above and is
then clamped with screw or other suitable means to the mounting plate 93.
[0042] The single rotor 92 shown in Fig. 12 is substantially hidden under the single rotor
91 except a part of the magnetic head 94a, and the joining end faces 99a and 99b are
illustrated by broken lines. A centering hole 50 is formed at the center of the single
rotor 92 in the same manner as the case of the single rotor 91, but is omitted in
Fig. 12 for the simplicity of the disclosure of Fig. 12. In the case of this single
rotor 92, special machining is not executed on the joining end face 99a, but a semi-
circular groove 99c is formed on the joining end face 99b. This groove 99c is so formed
on the end face 99b that, when the single rotor 92 is engaged with the rotating shaft
98, the pin 57 is advanced into the groove 99c. When the single rotor 92 is rotated
counterclockwise while the shaft 98 is engaged with the centering hole 50, the joining
end face 99a is contacted with the pin 97, and the position of the single rotor 92
with respect to the rotating direction is defined by the pin 97. The single rotor
92 is secured to the mounting plate 93 at this time by suitable method, e.g., screw
clamping or the like. Since the single rotors 91 and 92 are aligned coaxially via
the centering hole 50 and are determined in the angular directions by the engagement
of the pin 97 with the groove 96 and the engagement of the pin 97 with the joining
end face 99a, and angular interval a between the single rotors 91 and 92 can be thus
eventually determined. The angular difference of the single rotors can be readily
determined without particular skillfulness when the dimensions of the related components
are precisely fabricated. In Fig. 13 T
w represents the width of the track of the magnetic head, and h/2 represents the distance
between the end face of the single rotor and the center of the track width. It is
very important to correctly determine the size h/2 so as to raise the performance
of the rotary magnetic head according to the present invention.
[0043] Instead of the rotor shown in Figs. 12 and 13, various other modified examples can
be fabricated. Fig. 14 shows a double stack rotor substantially similarly constructed
to that in Figs. 12 and 15, but formed different from that in Figs. 12 and 15 at the
point that the azimuth angles 81 and 82 of the single rotors 91 and 92 are different.
[0044] Fig. 15 shows a triple stack rotor formed of single rotors, 91, 92 and 100 mounted
on the rotating shaft 98. In this case, angular positions of the respective single
rotors can be defined in the same manner as that described with respect to Fig. 12.
Fig. 16 shows a method of positioning the. single rotor 101 engaged with the rotating
shaft 98 by the engagement of the pin 97 provided on the mounting plate 93 with the
rectangular groove 102 notched on the outer periphery of the rotor half 101b. The
lower single rotor 103 can be positioned at a predetermined relative angular position
with respect to that of the single rotor 101 by the same manner. In this case, another
rectangular groove (not shown) is notched on a suitable position of the lower single
rotor 103. Fig. 17 shows single rotors 104 and 105 formed substantially in rectangular
shape, the side faces of the rectangular parts of the single rotors are precisely
machined, and two pins 106 and 107 are suitably provided at suitable positions on
the mounting plate, and the angle between the adjacent magnetic heads of the single
rotors 104 and 105 can be defined by engaging the side faces of the rotors and the
pins, respectively.
1. A rotary magnetic head having: a pair of cylinders (42, 43) disposed coaxially,
facing each other and forming a chamber (48) therebetween, a rotating shaft (45) extending
substantially coaxial with said cylinders (42, 43) into said cylinders, a rotor (41)
mounted on said shaft (45) in the chamber (48) and including a pair of magnetic heads
(44) each having a gap (44c) of a predetermined length at one end, and a rotary transformer
(46) for coupling said magnetic heads (44) to an external circuit, characterized in
that said rotor (41) comprises a rotor core (51) comprised of core halves (51 a, 51
b) having joining end faces (54, 56) which face each other, the end portions of said
core halves (51a, 51b) being used as the core halves (57a, 57b) of said magnetic heads
(44) having a gap of a predetermined width and the central portions of said core halves
(51a, 51b) being used as head base halves (58a, 58b) forming a rotor-side core (62)
of said rotary transformer (46), and centering means (50) comprised of an isosceles
triangular notch (50a) cut in the joining surface (54, 56) of one of said head base
halves (58a, 58b), the bisector of the vertex angle of the notch (50a) extending at
right angles to the joining surface (54, 56), and a semicircular notch (50b) cut in
the joining surface (54, 56) of the other head base half, extending along the axis
of said rotor (41), and having a radius larger than the radius of said rotating shaft
(45), said centering means (50) receiving the rotating shaft (45), holding the shaft
(45) in contact with the surfaces of the isosceles triangular notch (50a) and maintaining
a clearance between the shaft (45) and the semicircular notch (50b) so that the axis
of the rotating shaft (45) lies substantially at a midpoint between the outer tips
of said head core halves (57a, 57b) and in the plane of the head gaps (44c) between
the end portions of said core halves (51 a, 51 b); that said rotor (41) is secured
to said rotating shaft (45) by means of a mounting plate (49) secured to the rotating
shaft; and that at least one semicircular groove (61 a, 61 b) is cut in each of said
head base halves (58a, 58b), which grooves define a circuit whose center is identical
with the center of rotation of said rotor (41), and hold a rotor-side coil (53) of
said rotary transformer (46).
2. A rotary magnetic head according to claim 1, characterized in that said core halves
(51a, 51b) are fabricated of a magnetic material having substantially uniform characteristics.
3. A rotary magnetic head according to claim 1 or 2, characterized by a pin (97) stood
on said mounting plate (49) and stopping means (96) provided on a plurality of rotors
(91, 92) for defining the angular position between a plurality of pairs of magnetic
heads (94, 94a) with the position of said pin (97) as a reference in contact with
said pin (97) when said rotor rotates around said rotating shaft (98) as a center,
wherein the angle between said pairs of magnetic heads (94, 94a) is defined at a predetermined
value by coupling said plurality of rotors (91, 92) corresponding to a variety of
angular positions for said mounting plate (93) and said pin (97).
4. The rotary magnetic head according to claim 3, wherein said stopping means is a
longitudinal groove (96) formed substantially at a right angle from the joining end
faces (95a, 95b) of one of said two rotor halves (91 a, 91 b).
5. The rotary magnetic head according to claim 3, wherein said stopping means has
a semi- circular groove (99c) formed with a radius larger than the diameter of said
pin (97) and formed on the joining end faces (99a, 99b) of one of said two rotor halves
(94a, 94b).
1. Tête magnétique rotative présentant: une paire de cylindres (42, 43) disposés coaxialement,
se faisant face l'un à l'autre et formant une chambre (48) entre eux, un arbre tournant
(45) qui s'étend substantiellement coaxialement aux dits cylindres (42, 43) dans les
dits cylindres, un rotor (41) monté sur le dit arbre (45) dans la chambre (48) et
incluant une paire de têtes magnétiques (44) présentant chacune à une extrémité un
intervalle (44c) de longueur prédéterminée, et un transformateur tournant (46) pour
coupler les dites têtes magnétiques (44) à un circuit extérieur, caractérisée en ce
que le dit rotor (41) comporte un noyau de rotor (51) constitué de moitiés de noyau
(51 a, 51 b) présentant des faces d'extrémité de réunion (54, 56) se faisant face
l'une l'autre, les portions d'extrémité des dites moitiés de noyau (51 a, 51 b) étant
utilisées comme moitiés de noyau (57a, 57b) des dites têtes magnétiques (44) présentant
un intervalle d'une largeur prédéterminée et les portions centrales des dites moitiés
de noyau (51a, 51 b) étant utilisées comme moitiés d'embase de tête (58a, 58b) formant
un noyau côté rotor (62) du dit transformateur tournant (46) et comportant des moyens
de centrage (50) constitués d'une encoche en triangle isocèle (50a) découpée dans
la surface de réunion (54, 56) de l'une des dites moitiés d'embase de tête (58a, 58b),
la bissectrice de l'angle au sommet de l'encoche (50a) s'étendant selon un angle droit
par rapport à la surface de réunion (54, 56) et une encoche semi-circulaire (50b)
découpée dans la surface de réunion (54, 56) de l'autre moitié d'embase de tête s'étendant
le long de l'axe du dit rotor (41) et présentant un rayon supérieur au rayon du dit
arbre tournant (45), les dits moyens de centrage (50) recevant l'arbre tournant (45),
tenant l'arbre (45) en contact avec les surfaces de l'encoche en triangle isocèle
(50a) et maintenant un jeu entre l'arbre (45) et l'encoche semi-circulaire (50b) de
sorte que l'axe de l'arbre tournant (45) se trouve substantiellement en un point médian
entre les pointes externes des dites moitiés de noyau de tête (57a, 57b) et dans le
plan des intervalles de tête (44c) entre les portions d'extrémité des dites moitiés
de noyau (51a, 51 b); en ce que le dit rotor (41) est fixé au dit arbre tournant (45)
au moyen d'une plaque de montage (49) fixée à l'arbre tournant; et en ce qu'au moins
une rainure semi-circulaire (61a, 61b) est découpée dans chacune des dites moitiés
de l'embase de tête (58a, 58b), rainures qui définissent un circuit dont l'axe est
identique à l'axe de rotation du dit rotor (41) et qui contiennent une bobine (53)
côté rotor du dit transformateur tournant (46).
2. Tête magnétique rotative selon la revendication 1, caractérisé en ce que les dites
moitiés de noyau (51 a, 51 b) sont fabriquées en un matériau magnétique présentant
des caractéristiques substantiellement uniformes.
3. Tête magnétique rotative selon la revendication 1 ou la revendication 2, caractérisée
par une broche (97) dressée sur la dite plaque de montage (49) et par des moyens d'arrêt
(96) prévus sur un certain nombre de rotors (91, 92) pour définir la position angulaire
entre un certain nombre de paires de têtes magnétiques (94, 94a), avec la position
de la dite broche (97) comme référence, par contact avec la dite broche (97) lorsque
le dit rotor tourne autour du dit arbre de rotation (98) comme axe, étant précisé
que l'angle entre les dites paires de têtes magnétiques (94, 94a) est défini à une
valeur prédéterminée lorsque l'on réalise le couplage des dits rotors (91,92) correspondant
à une certain nombre de positions angulaires pour la dite plaque de montage (93) et
la dite broche (97).
4. Tête magnétique rotative selon la revendication 3, où les dits moyens d'arrêt sont
une rainure longitudinale (96) formée substantiellement à angle droit avec les faces
d'extrémité de réunion (95a, 95b) de l'une des dites deux moitiés de rotor (91a, 91b)
et en partant de ces faces.
5. Tête magnétique rotative selon la revendication 3, où les dits moyens d'arrêt sont
une rainure semi-circulaire (99c) formée avec un rayon supérieur au diamètre de la
dite broche (97) et formée sur les faces d'extrémité de réunion (99a, 99b) de l'une
des dites deux moitiés de rotor (94a, 94b).
1. Dreh-Magnetkopf, umfassend: ein Paar koaxial angeordneter Zylinder (42,.43), die
einander zugewandt sind und zwischen sich eine Kammer (48) bilden, eine Drehwelle
(45), die sich etwa koaxial zu den Zylindern (42, 43) in die Zylinder hinein erstreckt,
einen auf der Welle (45) in der Kammer (48) montierten Rotor (41), der ein Paar Magnetköpfe
(44) enthält, die jeweils einen Spalt (44c) vorbestimmter Länge an einem Ende aufweisen,
und einen Dreh-Transformateur (46) zum Koppeln der Magnetköpfe (44) an eine externe
Schaltung, dadurch gekennzeichnet, daß der Rotor (41) einen Rotorkern (51) aufweist,
der Kernhälften (51a, 51b) mit zusammengesetzten Stirnseiten (54, 56) aufweist, wobei
die Endabschnitte der Kernhälften (51a, 51b) als die Kernhälften (57a, 57b) der Magnetköpfe
(44) mit einem Spalt vorbestimmter Breite verwendet werden und die Mittelabschnitte
der Kernhälften (51a, 51b) als einen rotorseitigen Kern (52) des Dreh-Transformators
(46) bildende Kopf-Basishälften (58a, 58b) verwendet werden, und Zentriermittel (50)
aufweist, die aus einer in die anliegende Oberfläche (54, 56) einer der Kopf-Basishälften
(58a, 58b) geschnittenen Kerbe in Form eines gleichschenkligen Dreiecks, wobei die
Winkelhalbierende des Scheitelwinkels der Kerbe sich unter rechten Winkeln zu der
anliegenden Fläche (54, 56) erstreckt, sowie einer halbkreisförmigen Kerbe (50b) bestehen,
die in die anliegende Fläche (54, 56) der anderen Kopf-Basishälfte geschnitten ist,
sich entlang der Achse des Rotors (41) erstreckt und einen Radius besitzt, der größer
ist als der Radius der Drehwelle (45), daß die Zentriermittel (50) die Drehwelle (45)
aufnehmen, die Drehwelle (45) in Berührung mit den Flächen der Kerbe (50a) in Form
eines gleichschenkligen Dreiecks halten und zwischen der Welle (45) und der halbkreisförmigen
Kerbe (50b) ein Spiel belassen, so daß die Achse der Drehwelle (45) im wesentlichen
in dem Mittelpunkt zwischen den Außenspitzen der Kopf-Kernhälften (57a, 57b) und in
der Ebene der Kopf-Spalte (44c) zwischen den Endabschnitten der Kernhälften (51a,
51 b) liegen; daß der Rotor (41) an der Drehwelle (45) mittels einer an der Drehwelle
befestigten Montageplatte (49) befestigt ist; und daß mindestens eine halbkreisförmige
Nut (61a, 61 b) in jede der Kopf-Basishälften (58a, 58b) geschnitten ist, wobei die
Nuten einen Kreis definieren, dessen Mitte identisch ist mit dem Drehzentrum des Rotors
(41), und eine rotorseitige Spule (53) des Dreh-Transformators (46) halten.
2. Dreh-Magnetkopf nach Anspruch 1, dadurch gekennzeichnet, daß die Kernhälften (51
a, 51b) aus einem magnetischen Material hergestellt sind, welches im wesentlichen
gleichförmige Eigenschaften aufweist.
3. Dreh-Magnetkopf nach Anspruch 1 oder 2, gekennzeichnet durch einen von der Montageplatte
(49) abstehenden Stift (97) sowie auf mehreren Rotoren (91, 92) vorgesehene Anschlagmittel,
die mit der Lage des Stifts (97) als Bezug die Winkelstellung zwischen mehreren Paaren
von Magnetköpfen (94, 94a) definieren und in Berührung mit dem Stift (97) stehen,
wenn sich der Rotor um die Drehwelle (98) als Zentrum dreht, wobei der Winkel zwischen
den Paaren von Magnetköpfen (94, 94a) dadurch auf einen vorbestimmten Wert definiert
ist, daß die mehreren Rotoren (91, 92) entsprechend einer Vielfalt von Winkelstellungen
für die Montageplatte (93) und den Stift (97) gekoppelt sind.
4. Dreh-Magnetkopf nach Anspruch 3, dadurch gekennzeichnet, daß die Anschlagmittel
durch eine Längsnut (96) gebildet sind, welche etwa unter rechtem Winkel bezüglich
der aneinander liegenden Stirnseiten (95a, 95b) einer der zwei Rotorhälften (91 a,
91 b) gebildet sind.
5. Dreh-Magnet nach Anspruch 3, dadurch gekennzeichnet, daß die Anschlagmittel eine
halbkreisförmige Nut (99c) aufweisen, welche mit einem Radius gebildet ist, der größer
ist als der Durchmesser des Stifts (97), und die an den aneinander liegenden Stirnseiten
(99a, 99b) einer der zwei Rotorhälften (94a, 94b) gebildet ist.