[0001] The present invention refers to a carrying structure, particularly conceived for
storage shelving.
[0002] Carrying structures for storing material are already known, in particular those composed
by properly spaced vertical - rods and by horizontal stringers restrained at their
extremities to two successive vertical rods.Said stringers may be placed at one or
more levels in order to support one or more shelves where light goods may be stored
directly and heavy goods can be stored making use of pallets which permit loading
and unloading by means of high loaders.
[0003] According to the known technique, stringers are provided at their two extremities
with couplings made up by two angled walls, forming an L shaped section. They are
added by welding and, at least on one wall, are provided with hooks which should wedge
in designed seats existing either in the front face only or in the front face and
in a contiguous lateral face of the vertical rod.
[0004] The vertical rods and the horizontal stringers, as well as the welded couplings,
are notoriously of shaped, metallic plate.
[0005] According to this known technique, the stringers in particular, are produced in differently
sealed sections, depending upon the maximum load foreseen for each structure shelf.
Hence the necessity, for the firm that makes such structures, to produce different
section profiles and therefore to multiply the appropriate equipments.
[0006] Moreover, the necessity to weld couplings at each extremity of the stringers, prevents
production of said stringers from plates already painted or galvanized (zinc plating).
[0007] Painting or zinc plating can be done only after stringers completion, the ultimate
consequence being a high equipment cost, a limitation in production and an increased
cost of the carrying structure components.
[0008] The present invention refers to a metallic structure,whose stringers do not have
welded extremities and are suitable for mass production, also because they can be
manufactured from pre-painted or galvanized plate and therefore do not require any
operation after their completion.
[0009] Moreover the stringers profile presents only one shape and one sealing, so that every
stringer provides strength and stiffness proportional to a foreseen load.Each stringer
can be coupled with stringers of the same profile,arranged in parallel and/or superimposed
one to the other, thus providing different combinations capable to support differ
ent loads as they increase. It is possible therefore, to reduce the cost of production
equipments, to increase the current production and to reduce remarkably production
costs.
[0010] The carrying structure of the invention is characterized by the fact that the vertical
rods have a rectangular section made up in such a way as to generate a front wall
provided with two vertical rows of seats to house wedge--shaped hooks, a back wall
also provided with two rows of seats for wedge-shaped joints and two lateral walls
of a predetermined width.
[0011] The stringers, on the other hand, present a section having . a vertical core and
two horizontal wings; the extremities of each stringer are trimmed in such a way as
to obtain.a core extension which, when coupled with the vertical rod, extends along
one wall of the rod provided with seats for wedge-shaped joints. Said core extension
on its side is characterized in a way to obtain directly upon itself at least two
coplanar hooks, vertically spaced of the same amount existing between two seats and
therefore suitable to wedge in two consecutive seats of a row.
[0012] Said structure is also characterized by the fact that the lateral walls of the vertical
rod have a width at least double with respect to the inside projection of the stringer
wings, so that two identical stringers can be placed side by side parallel and hooked
one in the seats of the front wall and the other in the seats of the back wall of
the vertical rod.
[0013] The same structure is also characterized by the fact that the vertical dimensions
of the_two hooks, at the extremit ies of heach stringer, do not exceed the section
height of the stringer itself, so that two identical stringers can be assembled superimposed
and in contact with their contiguous wings. The position of these hooks is such that
in said superimposition the distance between the lower hook of the stringer immediately
below is equal to the distance between the hooks of a same stringer, so that in the
combination between two superimposed hooks, successive seats are respectively occupied
by the hooks. The object of the invention, presented as a non-limiting example of
embodiment, is shown in the enclosed drawings, where:
Figures 1 and 2 are respectively a view in elevation and a plan view of the structure
vertical rod;
Figure 3 is an assonometric view of a horizontal stringer;
Figure 4 is an assonometric view of the coupling between vertical rod and stringer,
showing the different possibilities of stringers' coupling in relation to the increase
in the foreseen load.
[0014] With reference to said figures, the structure object of the present invention is
characterized by a stringer 1 and a vertical rod 2.
[0015] According to a preferred form, stringer 1 is made up of a shaped plate having cross
section including a vertical core 3, an upper wing 4 and a lower wing 5.
[0016] Wings 4 and 5 are connected to core 3 by means of an extended curvature, respectively
6 and 7, so that wings 4 and 5 form together with core 3, a sort of double T section
having however the core offset in regard to the center line wing plane and closer
to curvature 6 and 7.
[0017] Lengthwise, core 3 shows a stiffening rib 8,preferably offset in regard to the center
line and closer to lower wing 5, for reasons that will be specified later.
[0018] At each extremity, stringer 1 presents some shearings in order to obtain teeth 9
and 10 needed for the coupling with the respective vertical rod 2. To this end a first
square shearing 11 involves the upper wing 3 and a portion of the bending 6, in order
to obtain a right angle notch limited by a transversal side 12, designed to rest on
the lateral wall of vertical rod 2 (see Fig. 4) and by a longitudinal side 13 which
constitutes an extension of curvature 6 and is designed to lean on the front face
or on the back face of the same vertical rod 2.
[0019] Below side 13, on an extension of core 3, two hooks are machined, firstly hook 9,
immediately below side 13, and secondly the lower hook 10, immediately below rib 8
(which is also extended by a certain amount 14 together with the core) With such a
shearing shape, hooks 9 and 10, in the phase of coupling with vertical rod 2, are
practically brought to rest on the front wall or on the back wall of vertical rod
2, so that they can be safety inserted into the foreesen seats on vertical rod 2.
[0020] Hooks 9 and 10 are at fixed distance between them, equal for both extremities of
stringer
1; hook 10, moreover, is placed at such a level as to keep the same distance from hook
9 of another identical stringer hooked below stringer 1 , wing 5 of one of the stringer
being in contact with wing 4 of the other, as indicated in Fig. 4. Stringer 1,as it
is designed, presents remarkable technical advantages, as explained in the introduction.
[0021] The first advantage is that the joints at the extremities of the stringer, provided
with hooks 9 and 10, are obtained by shearing and shaping of the stringer itself,
thus eliminating the successive welding operation reauired by the customary technique.
This also permits to work on plates already painted or galvanized, thus totally eliminating
successive operations of painting or galvanizing which are required by the previous
technique, due to joints welding. Another advantage is due to the fact that, being
hooks 9 and 10 enclosed within the profile height, and being the internal projection
of wing 4 and 5 not in excess of half the width of lateral walls of rod 2, more profiles
can be coupled together and form a unique stringer, as shown in Fig. 4. It may be
seen from this figure that a profile 1 can be coupled with a profile 1', counteropposed
and parallel, or with a profile 1" placed immediately below.
[0022] Different combinations can be repeated many times, thus permitting to produce and
to use only one profile, which allows the formation of structures capable of increasing
loads. There is a remarkable saving of equipments on the producer side and the possibility
of easy mass production.
[0023] The two advantages added together permit the production of profiles for carrying
structures at a remarkably low cost.
[0024] With reference to Figures 1, 2 and 4, it can be seen that vertical rod 2 is obtained
from a plate shaped in a way to assume a practically rectangular section.
[0025] The longitudinal edges 15 and 16 are bended, a first time on the back side of the
vertical rod up to a short distance from the center plane and then bended a second
time, to the outside, remaining parallel and leaving between them a predetermined
space suitable to receive a transversal bracing profile. Such transversal profile
is secured between edges 15 and 16 by means of bolts crossing the coaxial holes 17
and 18 existing on said edges.
[0026] The.rectangular section of the vertical rod 2 is also composed of two lateral walls
19 and 20, whose width is determined in the following precise way: when two stringers
1 and 1' are positioned in parallel and lean with their cores 3 on the front and back
walls respectively, the internal edges of wings 4 and 5 should not interfere, but
on the countrary remain spaced or preferably, just coincide, as indicated in Fig.
4. The section of vertical rod 2 also features a front wall 21 provided with two vertical
rows of seats 22, equally spaced and able to receive, by wedge-in insertion, hooks
9 and 10 of each stringer.
[0027] Of course, the distance between successive seats 22 is identical to the distance
between hooks 9 and
lo, and, for the reasons alrealy explained, they may receive, one after the other not
only the hooks of a profile 1 , but also the hooks of two or more profiles 1' , 1"
........... overlapped and in contact each to the other.
[0028] A median rib 23 can be foreseen on walls 21 in order to increase their stiffness.
[0029] Vertical rod 2presents in the rear two walls 24 and 25 coplanar and divided by the
two edges 15 and 16. These walls are also provided with a respective row of seats
22. The distance between the two rows is identical to the one of the rows existing
on the front wall 21, while the distan ce between the successive seats of the same
row is equal to the distance between hooks 9 and 10. The rear walls 24 and 25 permit
the hooking of stringers 1', 1'' .... parallel to stringer 1, or overlapped and in
contact each to the other, in order to provide the various combination of stringers
in relation to the loads that the structure must support. In fig. 4, two overlapped
stringers 1' and 1" are indicated, but it is evident that one more stringer can be
placed below, or above, stringer 1 shown in full lines.
[0030] Holes 26 do exist between the successive seats 22, in order to receive a pin 27 used
to restrain hooks 9 and 10 and to prevent the unperceived disjoint of the same hooks,
when the structure is under load.
[0031] The shape of hooks 9 a nd 10 existing on stringers 1, as well as the configuration
of the related seats 22 existing on vertical rods 2, are
'not prominent for the purpose of the patent and may be replaced by other types of
hooks and seats without prejudice for the present invention.Of course the invention
is not limited to the embodiment described and illustrated in the enclosed drawings:
on the countrary every addition and variation within the reach of an expert technician
can be incorporated, still remaining in the spirit and in the object of the present
invention.
1. Carrying metallic structure particularly intended for storing material, of a type
composed of vertical rods spaced between themselves, and of horizontal stringers restrained
at their extremities to two successive rods. The stringers can be put at one or more
levels in order to support shelves for the goods to be stored. The anchorage between
the extremities of each stringer and the respective vertical rods.is guaranteed by
the insertion of hooks, existing at such extremities, into proper seats in the vertical
rod and arranged according to one or more vertical rows.
The structure is characterized by the fact that the vertical rods (2) present a rectangular
section which generates;a front wall provided with two vertical rows of seats (22)
for the wedge-shaped joints of hooks (9 and 10), a back wall also provided with two
rows of seats for wedge-shaped joints and two lateral walls of predetermined width,
while the stringers present a Section provided with a vertical core (3) and two horizontal
wings (4 and 5). The extremities of each stringer are sheared in order to obtain an
extension of the core which, when coupled with the vertical rod, extends itself on
one of the wall of the vertical rod where seats for the wedge-shaped joint do exist.
These extensions, in turn, are also sheared in order to obtain directly on it at least
two hooks coplanar and vertically spaced between them of the same distance existing
between seats, and there fore able to wedge into consecutive seats of a row.
2. Carrying structure as in claim 1 characterized by the fact that the lateral walls
(19 and 20) of the vertical rod present a width at teast double than the inside projection
of the stringer's wings, so that two identical stringers (1, 1') may be arranged side
by side parallel, and hooked one into the seats of the front wall and the other into
the seats of the back wall of the vertical rod.
3. Carrying structure as in claim 1, characterized by the fact that the vertical dimensions
of the two hooks (9 and 10), existing at each extremity of each stringer, do not exceed
the height of the stringer's section, so that two identical stringers can be laid
one upon the other, having their contiguous wings in contact . The posi tion of said
hooks is such that in the overlap, the distance between the lower hook of a stringer
and the upper hook of the stringer immediately below is equal to the distance between
the two hooks of a same stringer, so that when combining two superimposed stringers,
successive seats are occupied by the hooks.
4. Carrying structure as in claims 1 and 3 characterized by the fact that the upper
hook at each extremity of the stringer is stiffened by a protruding portion of the
upper wing, said portion being extended from the core itself, while the lower hook
is stiffened by a longitudinal rib, also extended together vrith the core extension
during the shearing operation.
5. Carrying structure as in claim 1, where the section of each stringer presents a
vertical core (3) and two wings (4 and 5), said wings, being joined to the core by
respec tive bendings (6 and 7) transversally extended, so that part of the upper bending
(6) is utilized to stiffen the upper hook (9) while the sheared part constitutes a
ledge side.