[0001] The invention relates to an automatic vending machine to serve beverages with ice
according to the precharacterizing clause of claim 1, and specifically to its vending
service control device for ice storage therein.
[0002] A typical iced beverage vendor has an ice machine with an ice storage chamber.Whenever
a sale signal is received, an adequate quantity of ice is supplied from the storage
chamber to a cup to serve a beverage, while other materials such as cold water, soda
water, syrup, coffee, milk and/or sugar are supplied from storage boxes via mixing
means to the cup. The ice storage chamber has the capacity to serve a number of cups
of the beverage (i.e.it can supply repeated sales),whereas the ice machine requires
a fairly long period to produce the quantity of ice needed to fill the storage chamber,
as compared with the time taken by the vending machine to supply one cup of the beverage
with ice.
[0003] A conventional beverage vendor of this type has simply a limit switch for its ice
storage chamber, so that when the ice supplies are finished, sales are stopped and
the ice machine starts to operate, which continues until the storage chamber is again
filled with ice. In such a vendor, however, if successive sales are repeatedly made
within a short period, it often happens that a purchaser must wait a fairly long time,
since sales are suspended as soon as the ice machine starts up, until the ice-making
process ends. That is a great inconvenience to the purchaser.
[0004] The invention as claimed is intended to remedy these drawbacks.It solves the problem
of how to design a device wherein the vending service can be restarted when an ice
quantity sufficient to serve at least one cup of beverage has been produced.
[0005] This problem is solved by an automatic vending machine with the features of claim
1.
[0006] One embodiment of this invention comprises specifically:
means to produce stepwise ice-production signals the number of which increases in
proportion to the quantity of ice which the ice machine feeds to the storage chamber;
means to produce stepwise ice-release signals the number of which increases in proportion
to the discharge of ice from the storage chamber;
an up-down counter, which is connected so as to receive the stepwise ice-production
signals at the count-up input terminal and to receive the stepwise ice-release signals
at the count-down input terminal, and whose content is increased by one each time
in response to each ice-production signal which reaches its count-up input terminal,
and is decreased by one each time an ice-release signal is given and reaches its count-down
input terminal, and which produces an output of on-state as long as it has a minimum
value of not less than a predetermined lower limit or minimum value (e.g. one); and
control means to make the vending service available as long as the counter has its
output in the on-state.
[0007] The stepwise ice-production signals may be pulse signals each of which is produced
whenever the ice machine feeds product ice-in a predetermined unit quantity(e.g. the
quantity needed to serve a cup of beverage) to the ice storage chamber. This can be
accomplished by detecting each lapse of time of the ice machine's operation by a predetermined
unit length, which results in the production of that predetermined unit quantity of
ice.
[0008] The stepwise ice-release signals may be produced in conjunction with the operation
of an outlet gate of the ice storage chamber. Or specifically they may be derived
from sale signals. (The sale signal is one produced in response to a customer's action,
and intended for vending machine operation. It is directly or indirectly supplied
to the ice storage chamber outlet gate actuator for the delivery of ice to serve the
beverage). In one embodiment of the invention, each of the stepwise ice-release signals
may be produced directly in response to each sale signal, or in response to each opening
of the ice storage chamber's outlet gate. In another embodiment, each stepwise ice
release signal is produced whenever the ice storage chamber outlet delivers ice-in
a quantity of unit storage which is identical with that predetermined unit quantity
of product ice; an assembly of plural fractions, each representing that unit storage
quantity of ice constitutes the ice quantity for a cup of the beverage.(See descriptions
below of specific embodiments).
[0009] Usually in modern automatic vending machines,a one-chip microcomputer is used for
operational control, while a random access memory is provided in part of the microcomputer.
There a region of the random access memory can serve as the counter used to register
the ice storage quantity.Therein the control and operation take place as follows:
1) Assume an initial situation in which the ice machine is operating to supply ice
to the storage chamber, which is provided with an ice level sensor. When the ice quantity
reaches a predetermined upper level, the sensor is actuated to produce a signal. A
presetting means associated with the counter is responsive to this signal, so as to
set the counter to a predetermined full count.In this situation (because the counter
has a content not less than the predetermined minimum value, e.g. one, in one embodiment),the
counter continues to produce an output of on-state, as a result of which the control
means makes the vending machine ready for service.
2) After the sale of a cup(or cups) of iced beverage, a certain decrease in the ice
storage switches off the sensor whereupon the ice machine starts up. The counter operates
in accordance with changes in the ice storage amounts;this means that:
a) When sale of a cup of beverage is made with ice, the counter counts a certain number
n1 downward.(In a first embodiment of the invention, where the stepwise ice-release
signal is the sale signal itself, the n1 number is one, i.e the counter counts " -1". Another case will be explained below,
with respect to a second embodiment.
b) With each pulse of the stepwise ice-production signals, resulting from the ice
machine's operations,the counter counts "+ 1".(In the first embodiment, a count of
one in the up-down counter corresponds to the ice storage quantity needed to serve
one cup of beverage; while in a second embodiment, it corresponds to one of the fractions
of that quantity).
3) If successive sales occur, serving a number of cups of beverage with ice in a relatively
short period of time (so that the ice storage decreases far more rapidly than ice
is produced by the ice machine), the counter =decreases its content consecutively.
When at last its content falls to below the predetermined lower limit value, the counter
switches the output off. In response to the cessation of output,the control means
operate to stop the vending service. Then a display panel shows customers a sold-out
indication.
4) After such cessation of sales, when a first pulse(or first pulses) of the ice production
signal is(are) generated to restore the registration content to not less than that
minimum value, it(they) cause(s) the counter output to be switched on, so that the
vending service is released from suspension, and the sold-out indicator is no longer
displayed.
[0010] In a modified embodiment of the invention, the above stepwise ice-release signal
production means can be formed to generate pulse trains, each of which consists of
pulse signals, the number of which is proportional to the duration of the opening
of the outlet gate of the ice storage chamber, and which serve as the stepwise ice-release
signals.Such means may be an AND-gate and an oscillator, specifically mentioned later.
It is also preferable to supply the up-down counter with a dynamic information flow
of variable ice quantities per cup. This is suitable for a kind of automatic vending
machine recently in demand, which serves several types of beverages, or different
sizes of cups, for instance.
[0011] The invention is described in detail below with reference to drawings which only
illustrate specific embodiments,in which:
Fig.1 is a schematic block diagram of a first embodiment of the vending service control
device with ice-storage counting according to the invention,
Fig. 1a is a typical up-down counter per se, to be used in the invention,
Fig. 1b is a modification to the output circuit of the up-down counter of Fig. 1a,
Fig.2 is a typical operation chart showing signals and performance of the device in
the first embodiment,
Fig. 3 is a block diagram similar to that of Fig.1, of a second embodiment of the
invention,
Fig. 4 is a typical operation chart thereof,
Fig. 4a is an expanded diagram in part (A) of Fig. 4,
Fig. 5 is a block diagram showing an electronic control device including the device
of the invention,using a one-chip microcomputer,
Fig. 5a is an enlargement in part of 107 of Fig. 5,
Fig. 6 is an embodiment of mechanical means to set the levels for switching the ice
storage sensor output on and off by hysteresis,
Fig. 6a is the same as Fig. 6, but shows it in a position different therefrom, and
Fig. 6b is an alternative in part thereof
[0012] Fig.1 is a schematic block diagram showing a first embodiment of a vending service
control device with ice-storage counting for the automatic vending machine according
to the invention. Miscellaneous parts which are not essential have been omitted. Reference
numeral 1 denotes an ice storage sensor mounted in an ice storage chamber CH, which
produces a continuous output signal S
1 in so far as a predetermined full quantity of ice exists in the chamber and stops
the signal when the ice stored reaches less than a predetermined short storage level.
(The difference between the full quantity level and the short storage level may be
almost zero, as in the case of conventional devices, or it may be of an adequate value,
as mentioned below.) Reference numeral 2 denotes an actuator for the ice outlet gate
OG mounted in the ice storage chamber. When a vend signal S
v responds to a customer's action to require ice supply, a switch X
2 is closed, so as to energize actuator 2 in order that the gate OG is opened. The
actuator 2 may be an electromagnetic solenoid. Reference numeral 3 denotes a motor
of a compressor of an ice machine FR. Whenever the ice storage sensor 1 detects that
the ice stored is quantitatively less than the predetermined short storage level,
i.e. whenever the sensor output signal S
1 disappears, a switch 8
3 is closed, starting the motor 3. When the sensor 1 detects that the ice storage quantity
is at the predetermined upper level showing full ice storage, sensor 1 produces the
signal S
1 to open switch X
3, stopping the motor 3 of the ice machine. Up to this point the operation is substantially
similar to the other known techniques. But the device of the invention is featured
by a counter 8, which is one type of the above-mentioned up-down counter well-known
per se, and for which a portion of a random access memory,as normally installed in
an automatic vending machine,can be used as mentioned above.
[0013] Fig. 1a shows a typical up-down counter which may be used as counter 8.The up-down
counter of Fig. 1a includes flip- flops FF
o,FF
1, ......FF
i and gate circuits CG1, CG2 ...CG
i each of which is connected between two successive ones of the cascade-connected flipflops.
801 is a count-up input, 802 is a count-down input. 803 to 806 and 821 are diodes,
841 to 842 are resistors. The J and K terminals of the flip flops are all connected
to a supply voltage terminal V
DD (not shown). The diodes may be connected in respective reverse directions. 861 is
the output terminal of the counter.
[0014] Counter 8 is provided with a presetting circuit 81(Fig.1) responsive to an input
signal to preset counter 8 to the predetermined content of a full count corresponding
to the number of cups of beverage served with ice which the total ice storage allows.
Such a presetting circuit can be formed by plural switch elements which are respectively
associated with flip-flops of the up-down counter. The content of the full count to
which the counter is preset can be adjusted in advance. The input signal to the presetting
circuit 81 is fed from an auxiliary DC voltage supply V
DD when a switch X
1 is closed. The switch X
1 is closed in response to the leading edge of the sensor output signal S
1, indicating full ice storage.When the full count content is recorded(or more precisely,
a content not less than the predetermined minimum value), the counter 8 produces an
output S
8. A NOT circuit 9, which may be a transistor, is connected to the counter 8, and is
responsive to the output to deenergize a sell-out relay 10 so as to open a contact
X
11 which is associated with the relay 10. Opening the contact X
11, a sold-out signal lamp 11 is switched off, to indicate that the vending machine
is ready for service.Moreover when the sell-out relay 10 is deactuated, another contact
X
10 is closed, supplying power to the vending mechanism.
[0015] Reference numerals 41 and 42 denote first and second AC/DC signal converters, each
transforming an AC input signal of a certain duration into a DC output signal. Specifically
the second converter 42 is to produce a sustained DC output signal identical in duration
to the AC input signal. Each of the signal converters 41 and 42 can be, as is known
per se, composed of a current transformer, a rectifier, condensers and resistors,
or can be composed of a relay and contact connected with an auxiliary DC voltage supply.
[0016] The first signal converter 41 is connected to detect the energization of(or the terminal
voltage of) the solenoid of ice outlet gate actuator 2. Whenever a sale signal S appears
which requires ice supply,closing the switch X
2 for the ice outlet gate actuator 2, an input is supplied to the converter 41, which
in response thereto produces an outlet pulse. The output of the converter 41 is supplied
to a count-down input terminal 802 of the up-down counter 8 which in response thereto
counts minus one ("-1"),i.e. it decreases the content by one. Thus in this embodiment
the ice storage is decreased by the quantity needed for a cup of beverage served.
[0017] The other signal converter 42 is connected to detect power supply to the ice machine
motor 3( for example, a current transformer may be inserted in the power supply line
to the motor, or a voltage relay may be connected across the motor terminals).When
motor 3 is running, a continuous input is supplied to the converter 42, and it produces
its continuous output signal which is supplied to a repetitive pulse generating circuit
5. This circuit 5 is also connected with a timing means 6,and produces output pulses
at predetermined regular intervals after the start of the continuous output signal
of the converter 42, as long as that continues(i.e. as long as motor 3 is in operation).
The timing means 6 serves to set the length of the regular time interval. Each output
pulse of the repetitive pulse generating circuit 5 is supplied to a count-up input
terminal 801 of the up-down counter 8, which in response thereto counts plus one ("+1"),
i.e. it increases the content by one. Thus in this embodiment the ice storage is increased
by the quantity needed for a cup of beverage served. By adjusting the setting of the
length of said regular time interval provided by timing means 6,it is possible to
adjust the quantity of ice which is represented by each of the repetitive pulses from
the citcuit 5. Specifically the circuit 5 can be formed as a duration comparison means
with a trigger, so that it compares the momentarily increasing time lapse of an on-state
of its input signal from the converter 42 with the reference time interval set by
the timing means 6, to produce an output pulse whenever that time lapse becomes equal
to an integer multiple of that reference time interval.
[0018] The content of the counter 8 moves up and down according to respective input signals
to the count-up and count-down input terminals as above. If the content falls lower
than the minimum value(in this case, one) due to a number of successive instances
of downward counting for example,the counter ceases to produce its output, so that
the NOT-circuit(i.e.transistor)9 energizes the sellout relay 10.Then the associated
contact X
11 is closed, lighting up the sold-out signal lamp 11., while the other contact X
10 is opened, to veto the vending service.(As an alternative, it is of course
'.possible to use the signal lamp 11 solely for a no-ice indication, and to omit the
other contact X
10, provided that non-iced beverages can be served). This operation will be described
below, in conjunction with Fig.2.
[0019] On the other hand, if few sales are made while the ice machine produces sufficient
ice for full -storage,the resulting output signal S
1 of the ice storage sensor 1 causes the setting of the counter to the predetermined
content of full count as mentioned above.
[0020] As to the capacity of the up-down counter 8 in the above embodiment, if it is of
x bits in binary code,it suffices for the ice machine to have ice storage for y cups
of beverages( i.e. y times one vending service) where y ≦ 2
x -1 (here "-1" means the count of zero below the above mentioned minimum value).
[0021] As to the setting of levels for the ice storage quantity at which the ice storage
sensor is switched on and off, they should preferably not be identical with each other,
but show an adequate difference(a kind of hysteresis) between them, in order to prevent
too frequent stopping and starting of the ice machine, so as to increase its durability.
Such a hysteresis setting may be obtained by mechanical or electrical means(the mechanical
means will be described later with reference to Fig. 6-6b). Otherwise, the up-down
counter 8 can provide means to produce auxiliary output initiating the start-up of
the ice machine,when the content of the counter falls below a predetermined intermediate
value from its full count situation.In an up-down counter formed by cascaded flip-flops
provided with diodes(821 in Fig. 1a) connected respectively to the flip- flops and
to produce the counter output, the above means can be composed of additional diodes
831(Fig. 1b) connected with one of the flip-flops which is located in a position corresponding
to that intermediate value,at one end, and to a second output terminal 871 at the
other end, with an additional NOT-circuit 19 ( a transistor for instance), and an
additional relay 20. In so far as the counter content is not less than the intermediate
value, the output through the additional diodes 831 is in on-state so that the transistor
19 is conductive and prevents operation of the relay 20. When the content falls below
the intermediate value, the output through the additional diode 831 becomes off-state,
so that the transistor 19 is rendered non-conductive and the relay 20 is energized
to initiate the ice machine's operation.(For stopping the operation of the ice machine,
the sensor output signal is used as mentioned above).
[0022] Fig. 2 is a chart showing some typical sequential signals and operations in the device
of the first embodiment, responsive to ice discharges and variations in the ice storage.
It operates as follows:
Let us assume that the ice storage QCH reaches its full level at a time t11. Then the ice-sensor signal S1 moves to on-state(and the motor operation WRF is stopped). At a time t12 if an ice discharge from the storage chamber takes effect, an actuator operational
signal S2 is given, so that the first signal converter 41 produces a DC pulse signal S41 in response to which the counter content REG decreases by one.Similar events take
place for example at times t13 and t14. Assume now that the ice storage quantity falls to the predetermined short storage
level at the time t14(or the content REG falls to less than the intermediate value, not shown, at t14).
[0023] Then the ice machine starts to operate(because the sensor output is switched off
or because of the auxiliary output of the up-down counter, as mentioned); the situation
of the ice machine with motor running is represented by W
RF in Fig 2. When the ice machine starts, an ice motor operation signal S
3 is sent and is sustained during the running period, so that the second signal converter
42 produces a sustained DC signal S
42 for the same period.At a time t15 when a predetermined time interval p
o has elapsed after the time t
14, a pulse of signal S
5 is produced by the repetitive pulse generating circuit 5 in receipt of the sustained
DC signal S
42. In response to the signal S
5 the counter content REG increases by one. After that, successive pulses of signal
S
5 are produced at the same intervals p
o, in so far as signal S
42 is sustained,during which when an ice discharge occurs for example at a time t
16, it produces similar responses to those at the time t
12. Thus the counter content goes up and down, while the actual ice storage variation
proceeds;and when the ice quantity Q
CH reaches the full storage level, the ice storage sensor detects it and switches its
signal S
1 on at a time t22,so that the ice machine is stopped, and at the same time the signals
S
3 and S
42 are switched off. But on the other hand, if the downward countings exceed the upward
countings in the counter, and at last the content comes to zero for example, at a
time t
32, then the counter output S
8 is switched off and the sold-out signal(or no-ice signal) S
10 is transmitted.At an interval not longer than p
o after the time t
32, a first pulse of signal S
5 of the repetitive pulse generating circuit 5 is produced, consequently the counter
content increase of one switches on its output S
8 and the sold-out signal S
10 stops. The further operations are similar.
[0024] Fig.3 shows a second embodiment of the device of the invention. It includes parts similar
to those used in Fig.1, and they are denoted by the same reference numerals. But the
second embodiment is featured by an additional pulse generator 12 with an AND-gate
13 connected before the count-down input terminal 802 of the up-down counter 8.
[0025] An AC/DC signal converter 41a connected before the AND-gate 13 to detect the energization
or the terminal voltage of the outlet gate actuator 2 is also a means to produce a
sustained DC output signal identical in duration to the AC input signal, similarly
to the other signal converter 42.
[0026] The second embodiment of the invention is aimed at optimal application to vending
machine service using a variable quantity of ice supply per cup of the beverage. Here
an ice quantity for a cup of service is perceived as a mass consisting of a plurality
of unit assemblies, each of which is a fractional unit quantity of ice. Thus a variable
ice quantity for one cup served can be represented by the number of the unit assemblies(or
of the fractional .unit quantities) comprised therein. Therefore if pulse signals
to the count-up and count-down input terminals 801,802 of the up-down counter 8 are
produced(as described later in detail) whenever the fractional unit quantity of ice
is produced to be added to the storage chamber or discharged for service from the
storage chamber, the content of counter 8 represents the ice quantity in the storage
chamber more accurately than in the first embodiment.In the second embodiment, the
inventors show a concept in which an ice quantity supplied from the storage chamber
is proportional to the time during which the ice outlet gate of the storage chamber
is opened. Then those pulse signals to the counter inputs are obtained in relation
to the duration of the operations of the ice outlet gate as well as of the ice machine.
In other words, here the counter 8 serves to store a representation of the ice storage
quantity translated into an allowable residual duration of the ice supply operation.
This means that the up-down counter 8 registers digitally the length of time of ice
supply operation which the remaining ice quantity in the storage chamber can provide.
It may be noted that a presetting circuit 81a,which is substantially similar to the
circuit 81 in the first embodiment of Fig. 1, is in response to its input signal intended
to set the counter 8 to a predetermined content of full count which corresponds to
the duration taken by the emptying of full ice storage when the ice outlet gate is
continuously opened.
[0027] The substantial difference between the counters of the first and second embodiments
is in their capacities: the second one requires a counter of larger capacity(i.e.
more bits in binary code) than the first one, in order to deal with the fine variations
in its content. For example, in the event that the duration of 30 seconds is needed
to empty the full ice storage, and the average time taken to serve ice for a cup of
beverage is 2 seconds,the full content comes to 30/2 =15, which corresponds to 4 bits
in binary code, in the first embodiment; while in the second embodiment, if the fractional
quantity of units is chosen as the quantity to be discharged through the ice outlet
gate for a time of 0.1 seconds, the full content comes to 30/0.1 = 300, and this requires
9 bits in binary code.
[0028] When operating the second embodiment of Fig. 2, the counter 8, when it has a full
count content(or some count not less than a predetermined minimum value,which is for
example a count corresponding to the expected maximum quantity of ice required per
cup of beverage) produces an output similar to that mentioned in the first embodiment,
so that the NOT-circuit 9 deenergizes the sellout relay 10, to open the contact X
11, switching off the sold-out signal lamp 11 and putting the vending machine-in readiness
for service.
[0029] When a sale signal S
v is received which results in ice supply being carried out by opening the ice outlet
gate for a duration of d
1 sec., i.e. by energizing the solenoid 2 for the duration of d
1 sec., the converter 41a receives an input sustained for the duration of d
1 sec.., and thus produces its output for the same duration. For that duration, the
AND-gate 13 which receives the output of converter 41a is in a position to pass pulses
supplied from the additional pulse generator 12.This pulse generator 12 is a
'kind of oscillator, which produces pulses at predetermined regular intervals of p
1 sec.Then the number of pulses passing the AND-gate 13 for the duration d
1 is proportional to the length of said duration. Such pulses reach the count-down
input terminal 802 of the up-down counter 8. So in response to them, the counter 8
counts downward by the number identical to that of the pulses, i.e. it decreases the
content by a value proportional to the length of the duration of d
1, which corresponds to the ice quantity delivered through the outlet gate from the
ice storage chamber caused by the sale signal.
[0030] While the ice machine motor 3 operates to produce ice, a continuous input is supplied
via signal converter 42 to the repetitive pulse generating circuit 5, which is connected
with timing means 6, as in the first embodiment of Fig.1.Then the circuit 5 produces
output pulses at predetermined regular intervals of p
2 sec,during reception of the input,i.e. while motor 3 is running. In this context
the difference between the two embodiments lies in the length of the pulse interval
defined by the timing means 6: the second embodiment has a pulse interval p
2 far shorter than that po in the first embodiment and which is determined in reference
to the other pulse interval p
1 at which the additional pulse generator 12 produces pulses, and more spec- i
fi
cally is determined so that p
1/p
2= q
2/q
1,
[0031] where p
1 and p
2 are the respective pulse intervals in the pulse generator 12 and in the circuit 5,
and q
1 and q
2 are the respective ice quantities(per second) passing through the outlet gate of
the ice storage chamber and produced by the ice machine.
[0032] Then when the ice machine is in operation, the count-up input terminal 801 of the
counter 8 receives those output pulses from the circuit 5, so that the counter 8 counts
upward by the number identical with the number of pulses.i.e. increases the content
by a value proportional to the length of time when the ice machine is in operation
and corresponding to the ice quantity produced by it.
[0033] Thus the content of the counter 8 rises and falls in similar proportion to the variations
in the ice stored in the ice storage chamber. And if the content falls below its predetermined
minimum value( for example a number nu.
max of count which corresponds to an expected maximum quantity qu.
max of ice required per cup of beverage, or which is expressed by n
u.max = q
u.max /(q
1p
1) = q
u.max/(q
2p2)), the sold-out signal lamp 11 is lit up and the vending service is vetoed, similarly
to the description above of the first embodiment.
[0034] When adjusting the setting of the length of the time interval provided by the timing
means 6, in the second embodiment the device can be arranged to fulfill a variety
of. relationships between the ice production quantity per second by the ice machine
and the ice delivery quantity per second through the ice outlet. gate.
[0035] The second embodiment of the invention provides the best adaptability to meet the
following additional requirements:
1) In case the vendor is intended for a variety of services-such as several kinds
of beverages or of cup sizes, the latter often require a variety of changing quantities
of ice supply per cup of beverage.
2) In some cases, it is desirable for a customer to have the option of changing the
ice quantities in a beverage.
3) A vendor manufacturer uses a variety of ice machines of varying capacity for different
types of vendor.In that case changing adaptability to universal ice storage content
and control logic is required.
[0036] Fig. 4 is a chart showing some typical sequences of signals and operations in the
device of the second embodiment,responsive to ice discharges and to variations in
ice storage. It acts similarly to Fig. 2. The substantial differences are as follows:
[0037] The signal S
41a produced by the first signal converter 41a is featured by its duartion proportional
to that of the actuator signal S
2. Now another signal S
13 is produced(as the output of the AND-gate 13); it is a pulse train which has the
same duration as that of the original signal S2, and which consists of pulses occurring
at regular intervals of p, sec. Each of these pulses has the effect of decreasing
the counter content by one, and here each count of one in the content represents a
much smaller unit of ice quantity than that presumed for each count in the first embodiment.
Thus a decrease of the counter content appearing in response to one unit of output
of the ice outlet gate actuator signal S
2( i.e. in response to one action of the actuator) is not always uniform, but is changeable
in proportion to the duration of each output signal S
2. Moreover the pulse interval
P2 in the signal S
5 produced by the repetitive pulse generating circuit 5 is far smaller than that (p
) in the first embodiment, though the attached drawings are not necessarily to scale
in this context.
[0038] As to the signal carrying data of the ice discharge quant-. ity on each vend operation,
it is a pulse generated at each sale of a cup of beverage in the first embodiment
above, while in the second embodiment, it is a pulse train which comprises pulses
generated at regular intervals and which are sustained for a time proportional to
the duration'of the opening of the ice storage chamber's outlet gate.Further an alternative,intermediate
between the first and the second embodiments,is possible. It can be applied in cases
where some variation of ice quantity per cup of beverage is required, but the changes
are not numerous. There it is possible to specify several predetermined durations
(or degrees) of the ice outlet gate actuator operation corresponding to such changes.
Correspondingly the same plurality of types of signals can be specified to carry information
as to what quantity of ice is discharged from the ice storage chamber at each sale
operation. Then if in advance the combinations of the varieties of ice discharge quantities
and the corresponding signals are stored in a memory region of the one-chip microcomputer,
the specified variety in the number of the downward count can be made in the up-down
counter.In this alternative,the drawing is not appended,as the configuration is easily
found without it.
[0039] Fig. 5 is a block diagram of an electronic control system in an automatic beverage
vending machine,provided with a one-chip microcomputer and other members comprised
in the invention. Necessary elements such as a read only memory,a random access memory,
input-output ports and a clock pulse generator are all comprised in the one-chip entity
101.The system is also provided with an input connection circuit 107 to feed the microcomputer
with various input information such as: data for selection of commodities, price-setting
for commodities, setting of quantities of materials to be served,setting of timings
for discharge or to process materials and other miscellaneous timings,with those from
the sensors for material quantities. As to the details of the input connection circuit
107, it is composed of a number of couples of on-off contacts 121(each shown as a
cruciform),and diodes 122, as in Fig. 5a . The on-off contacts 121 are associated
with various setting switches which give the above types of information, and for which
dip or digital switches can be used in practice. These contacts 121 are designed as
a dynamic key scan network in a matrix, wherein an output voltage from a decoder 106(Fig.
5) is supplied consecutively at every row of contacts which are connected via diodes
122 and lateral lines to the input port terminals of the microcomputer 101. Thus the
input port voltages changing in response to the changes in the on off situations of
the contacts 121 give the information on external settings to the microcomputer.The
diodes 122 prevent any interference between the contacts belonging to different rows
at their output side.The microcomputer 101 is also connected with a deposition sensor
113,which detects deposited coins and their denomination, so that the computer 101
accumulates the sum of the coins and passes it to a display 4 via a display control
105. When one of the selection switches associated with the input connection circuit
107 is actuated after the deposit of coins adequate for the sale selected, the microcomputer
101 operates to produce the necessary electronic outputs to initiate the sale, so
that the outputs are led through an amplifier 102 to manipulate the necessary vending
mechanisms 103 to feed materials, to process them etc.The mechanisms 103 include for
example cup serving motors, several syrup supplies, cold water supply, soda water
supply, ice outlet gate actuator, ice machine motor, water cooler, various control
valve actuators, various auxiliary counters and various drive elements such as change-issuing
solenoids for the - . coin mechanism etc.Their operations are initiated by electronic
outputs directly or via certain magnetic relays.
[0040] The microcomputer 101 further includes means to produce signals for the initiation
of operations to stop coin deposits when their amount exceeds a required value,or
to return the change, as well as signals to initiate various controls for the refrigerator
and valves to maintain a predetermined cold water temperature, its quantity and the
ice storage quantity.
[0041] The microcomputer 101 is also connected with various indicator lamp circuits which
include the no-ice signal lamp indicating a shortfall in ice storage together with
various other indicator lamps showing no coin storage for change, sellout due to under-storage
of materials such as syrups, soda water, cold water and cups, as well as lamps to
indicate available commodities corresponding to the amount of coins deposited which
are switched off when subsequent operations have taken place of the various vending
mechanisms so that for example when a selection switch is actuated for a commodity,
a lamp corresponding to it remains in on-state but others are switched off. In the
case of a vending machine for twelve kinds of commodities, or beverages,provided .
with both indicator lamps for availability and for sellout of each of them, they require
24 indicator lamp units,and in addition several lamps are required for other purposes
such as indicating that the vendor is in service,lacking coins for change, etc. In
consequence about 30 indicator lamp units are required, together with electronic circuits
connected to them.The number of the circuits exceeds the number of control output
terminals with which the usual one-chip microcomputer is equipped.Therefore the device
as shown in Fig.5 is provided with a group of shift registers SR1, SR2 etc., connected
to the microcomputer 101. This computer 101 includes means to supply clock pulses
CL. The number of kinds of control data is sent to the shift registers SR1, SR2 etc.,
shifting consecutively with every generation of the clock pulse CL. Thus an effect
equivalent to an increase in the number of control output terminals of the microcomputer
101 is produced. Each of the circuits connected after the shift register comprises
an amplifier 109,an AND-gate 110, an indicator lamp 111 and a vend counter 112. When
a selection switch is actuated to sale of a commodity or beverage, the corresponding
lamp at 111 remains in the on-state while the others are switched off as mentioned;
after that, when a signal is produced to inform the computer that the sale has been
completed, a pulse CT is supplied to the AND-gate 110, resulting in a count of one
in the associated vend counter 112, so that it registers the number of sales of that
particular commodity.
[0042] Ice supply quantity setting means,as mentioned in other embodiments, as well as various
other vend quantity setting means, are connected with the device(although they are
not shown in Fig. 5) and they operate similarly to the means already mentioned above.
[0043] Fir. 6 is to show.an embodiment of mechanical means for setting the levels to switch
the ice storage sensor output on and off with hysteresis as mentioned in relation
to the first embodiment. Here the means comprise a hysteresis setter(i.e. a first
mechanical member) 233, a lever(a second mechanical member) 236 and a microswitch
232, which are shown with an essential portion 212 of an ice machine 211 and its ice
storage chamber 213. A coolant coil 215 of the ice machine cools water fed through
an inlet 216. A screwed shaft 218 with a motor 217 scrapes out ice flakes produced
on the inside of cooling cylinder 214, and carries them upward into the storage chamber
213 through a crushing ring 220, which breaks the ice flakes into small pieces 221.
A floating disk 229 is placed over the upper surface of the storage of the ice pieces,
moving vertically with the variation of the ice storage quantity. A movable rod 230
is linked with disk 229, and on top of the rod 230 the hysteresis setter 233 is removably
mounted with a screw bolt 234. When the ice storage quantity is decreasing and falls
to a predetermined level, an upper flange 233a of the setter 233 thrusts the lever
236 downward, so that it causes the closure of the microswitch 232, at a position
shown as in Fig. 6. A pair of magnetic members 237 is mounted on the lever 236 and
a stationary part of the microswitch 232,producing an attraction force between them,
so that contacts of the microswitch 233, once placed in the contact-making position,
are then kept in that position without the continuation of the thrusting force of
the upper flange 233a of the setter 233. On the other hand, when the ice storage quantity
is increasing,rod 230 moves upward with the setter 233.At last at another position
as in Fig.6a, a lower flange 233b moves the lever 236 up, to break contact with microswitch
232.The upper and lower flanges 233a and 233b are vertically spaced.The hysteresis
setter 233 can be changed so the distance between the upper and lower flanges 233a
and 233b is also changeable.In an alternative, the setter 233 comprises two pieces
239 and 240 as shown in Fig. 6b, and they have upper and lower flanges 239a and 240a
respectively; then they can provide optimal adjustment of the distance between them.
1) An automatic vendor having an ice machine (FR) with a storage chamber (CH, 213)
in which the ice produced is stored and from which the ice is supplied whenever a
sale requires it, and which is provided with a sensor(1, X1; 229,230,233,232) producing
a signal when the ice quantity in the chamber reaches a predetermined full storage
level, characterized by:
means (42,5,6; 41,41a,12,13) producing digital signals which represent quantities
of ice produced for and discharged from the storage chamber; a counter (8) supplied
with the signals which dynamically registers the balance between them,and which produces
an output(S8)
when its registration is not less than a predetermined minimum value; and vend control
means(9,10,X1o) responsive to the counter output to veto sales when and only when the output is
stopped.
2) The vendor as set out in claim 1, further charact-erized in that a sellout indicator
(11) is responsive to the counter output, to show the situation in which no ice can
be served.
3) The vendor as set forth in claims 1 and 2, further characterized by:
means(42,5,6) to produce stepwise ice production signals . (S5) to a number increasing
in proportion to the supply of ice by the ice machine to the storage chamber(CH);
means (41; 41a,12,13) to produce stepwise ice release signals (S41, S13) to a number
increasing in proportion to the discharge of ice from the storage chamber;
whereby the stepwise ice production signals serve as the digital signals which represent
quantities of ice produced, while the stepwise ice release signals serve as the other
digital signals which represent quantities of ice discharged; said counter (8) being
an electronic up-down counter in which an addition of one to its count is made in
response to a pulse signal arriving at its count-up input terminal, and a subtraction
of one is made from the count in response to a pulse signal arriving at its count-down
input terminal, and which produces an output (S8) in so far as it has a content not
less than the predetermined minimum value, and which is connected to receive the stepwise
ice-production signals at the count-up input terminal(8O1) and to receive the stepwise
ice-release signals at the count-down input terminal(802); and
said vend control means including a NOT-circuit (9) responsive to the absence of counter
output, to produce an . output which energizes a relay(10) to operate the sale veto
with the sellout indication.
4) The vendor as set forth in claim 3, character-ized in that: :
the stepwise ice-production signals are pulse signals each of which is produced whenever
the ice machine feeds ice in a predetermined unit quantity, and then a momentarily
increasing quantity of ice produced is represented by a lapse of running time of the
ice machine's operations; and that the stepwise ice release signals are produced in
conjunction with the operation of the outlet gate(OG) of said ice storage chamber
(CH).
5) Vendor as set out in claim 4, characterized in that a signal representing the outlet
gate operation is identified with a sale signal produced in response to an external
manual action intended for a sale operation.
6) The vendor as set forth in claim 4, characterized in that each stepwise ice release
signal is produced whenever the ice storage chamber outlet (OG) discharges ice by
a unit storage quantity which is identical with the said predetermined unit quantity
of ice produced, and then a momentarily increasing quantity of ice is represented
after discharge by a lapse of time during which the outlet gate was maintained in
the open position.
7) The vendor as set forth in claim 3, characterized in that the up-down counter is
provided with an auxiliary output circuit(831) in addition to a primary output circuit(821)
which serves to supply said counter output to said NOT- circuit (9); and the auxiiiary
output circuit produces an output when the counter content is above a predetermined
median value less than the full count; and that the icemachine(FR) begins to operate
: when an interruption of the auxiliary output appears.
8.) The vendor as set forth in claim 7, characterized in that:
the primary output circuit is an OR- ircuit composed of a set of parallel diodes (821),
each of which is connected to one of the cascaded flip-flops (FF1-FFi) in the up-down counter (8); said auxiliary output circuit is an additional OR-circuit
composed of another set of parallel diodes (831) each connected with one of the flip-flops
which operate to represent values not less than said median content value less than
the full count; and
an auxiliary NOT- circuit (19) is connected to receive the auxiliary output and responsive
to its absence to produce another output energizing another relay(20) to start the
ice machine.
9) The vendor as set forth in claims 1,2 or 3 characterized in that:
the ice storage sensor (1) includes means for setting the levels to switch the sensor
output on and off with hysteresis; and that the means comprise:
a) a first mechanical member(233) moving upward and downward as the ice quantity in
the storage chamber(213) varies,
b) upper and lower flanges (233a, 233b) mounted on the mechanical member vertically
spaced from each other,
c) a second mechanical member(236) also movable,having a portion within the space
between the upper and lower flanges with adequate idling,
d) an electrical switch(232) turned on and off by the motion of said second mechanical
member, and
e) a pair of magnetic members(237) mounted on the second mechanical member (236) and
on a stationary member facing it, and which are in contact with each other so as to
produce a force to hold the second mechanical member (236) in the position to close
the electrical switch,whereby when said second mechanical member (236) arrives at
such position by a downward motion of the upper flange (233a) of said first mechanical
member(233), it remains there until the lower flange(233b) abuts it, thereby driving
it upwards.