[0001] The present invention relates to a sharpening unit which can be applied principally
to slicing machines operating with a rotating circular cutter-knife and used for slicing
foodstuff products.
[0002] Various kinds of said slicing machines are known: those driven manually or electrically,
those with vertical or inclined cutter-knife and, in the versions used in the trade
they are always provided with a sharpening unit for sharpening the cutter-knife blade
if this is not sharp enough to slice the foodstuff product. Said sharpening unit is
incorporated in the slicing machine or separated from it; in this latter case, however,
it is separated in such a way as to be able to be connected to one of the component
parts of the slicing machine.
[0003] The conventional, incorporated types of sharpening unit normally comprise a pivot
fixed to the slicing machine, on which pivot is articulated a support structure for
two wheels pivoted on the slicing machine; they also comprise a lever element adapted
to actuate the wheels according to a pre-established sequence to cause them to come
to bear against the blade of the circular cutting-knife. In some models the support
structure for the wheels is closed on its upper side by a blade-protection cover.
One of the wheels, for sharpening, is used to remove material from the worn blade,
while the other, flash-cleaning wheel is used to remove the flash formed on the blade
by the former grinding or sharpening wheel. The flash-cleaning wheel is in some cases
replaced by a wheel made of hardened material.
[0004] The conventional sharpening units of separate type differ from those just described
in that the support structure, and thus all that is connected to it (grinding and
flash-removal) wheels, lever element, etc.), has to be mounted on the slicing machine
proximally to the cutter-knife blade before sharpening can be commenced, and has to
be removed from the slicing machine when sharpening is concluded.
[0005] The said sharpening units at present used with slicing machines, however, entail
problems.
[0006] As far as the incorporated types are concerned, before they can be brought into operating
position, and as is known, they have to be lifted, rotated through an angle ranging
from 45° to 180° depending on the model and, finally, have to be pressed downwards.
As far as the separate types are concerned, they have, as has been stated, to be mounted
on the slicina machine, and this often means removing a number of component parts
of said machine for the mounting to be possible.
[0007] All such operations, both with the incorporated and separated types of sharpening
unit, are troublesome for the user of the slicing machine, above all because they
are complex operations.
[0008] With the incorporated type of sharpening unit, moreover, the difficulty of reaching
the corners, and the small space between the component parts, allow small scope for
cleaning the sharpening unit, and its cleanliness and appearance are thus neglected.
The wheels, furthermore, become impregnated with fatty substances or other foodstuff
residues, which require to be removed for reasons of hygiene and to restore efficiency
to the wheels themselves. For this reason said wheels have periodically to be dismantled
from the support structure and immersed in a special solvent liquid.
[0009] Dismantling the said wheels is, however, a troublesome operation calling for special
spanners; and, with some models of the said incorporated sharpening units, the units
themselves have to be dismantled from the slicing machine and immersed wholesale in
the solvent liquid for their grinding and flash-cleaning wheels to be cleaned.
[0010] Finally, with the separate type of sharpening unit, its mounting on the slicing machine
and state of readiness for use require the shifting of the faceplate and other parts
of the slicing machine which normally protect the cutter-blade from accidental contacts
caused by the operator. This is very dangerous, and in certain countries with severe
safety regulations it is prohibited to market slicing machines featuring such type
of sharpening unit.
[0011] The object of the present invention is to obviate the said problems caused by the
existing sharpening units.
[0012] This object is attained by the embodiment of a sharpening unit for slicing machines
which operate with a rotating circular cutter-knife, characterized by the fact that
it comprises a shielding and protective element for the blade of the cutter-knife
rotatably restrained in a movable manner to a fixed structure of the slicing machine
and proximal to said blade, and that within said shielding and protective element
there are secured in a removable manner sharpening means for said blade, these means
consisting of a first, sharpening tool and a second, flash-cleaning tool arranged
in opposed manner with respect to said blade and proximal to it. The shielding and
protective element oscillates in opposition to elastic means between a position of
contact of said first tool against the blade and a position of contact of said second
tool against the blade. Moreover, at the time the shielding and protective element
is removed from the slicing machine it pilots means for stopping the drive of the
blade.
[0013] For a clearer understanding of the characteristics and advantages of the present
invention, there is given below a description of one exemplifying and not limitinq
embodiment thereof, illustrated in the attached drawings in which :
FIGURE 1 is a perspective view of a sharpening unit according to the invention applied
to a slicing machine operating with a rotating circular cutter-knife,
FIGURE 2 is a section of the sharpening unit of FIGURE 1 along the line II-II of FIGURE
3,
FIGURE 3 is a partially sectional view of the sharpening unit of FIGURE 1 in the direction
of the arrow F of FIGURE 4,
FIGURE 4 is a sectional view of the sharpening unit of FIGURE 1 along the line IV-IV
of FIGURE 3,
FIGURE 5 is a sectional view of the sharpening unit of FIGURE 1 along the line V-V
of FIGURE 3.
[0014] In FIGURE 1 there is indicated by 10 a sharpening unit according to the invention
mounted on a slicing machine 11 fitted with a rotating circular cutter-knife 12.
[0015] The unit 10 comprises a boxlike shield 13 rotatably and removably restrained to a
fixed structure 14 of the slicing machine 11 in a position such as to overhang the
cutter-knife 12 and to allow the blade 15 of the cutter-knife 12 to move within it.
[0016] For this movement to be possible, the boxlike shield 13 has within and solid with
it a bushing 16 which fits over a small vertical column 17 mounted rotatably on the
fixed structure 14. The mounting of this column is effected by engaging a cylindrical
lower end- portion 32 of the column 17 with a corresponding seating 33 of the fixed
structure 14 (FIGURE 3). The bushing 16 is adapted to be restrained in rotation to
the column 17 by a dowel 26 which crosses the bushing 16 transversally and fits into
a longitudinal groove 27 of the column 17 which runs to the upper end of said column
17 (FIGURE 2). The bushing 16 can in this way slide longitudinally on the column 17
to the point of coming off it, but cannot rotate with respect to it.
[0017] Inside the boxlike shield 13 there is removably mounted a block 18 which supports
a grinding wheel 19 in a freely rotatable manner. Two vertical pegs 20 and 21 solid
with the wall 30 of the head of the boxlike shield 13 are provided for the mounting
of the block 18. These pegs insert themselves respectively into a corresponding through-hole
22 and a corresponding dead hole 23, both formed in the block 18. The free end of
the peg 20 projects from the lower side of the block 18 when this has been mounted
(FIGURE 4) and carries a groove on its circumference to receive the claws of a small
spring 24 secured to the block 18 at 25 and adapted to retain the block 18 against
the boxlike shield 13 (FIGURE 2). The grinding wheel 19 is proximal to the blade 15
and is adapted to sharpen it.
[0018] Within the boxlike shield 13 there is also mounted in a removable manner a small
circular plate 28 made of hardened steel, disposed proximally to the blade 15 from
the side opposed to the grinding wheel 19 and downstream of it (FIGURE 4). The small
plate 28 has a central hole to allow it to be placed over a T-pin 29 solid with a
lateral wall 31 of the boxlike shield 13 and then restrained, with a downward movement,
between the head of the pin 29 and the wall 31 (FIGURE 5).
[0019] Finally, inside the boxlike shield 13 there is provided a projection 34 of a lateral
wall 35 of the boxlike shield. To this projection is screwed a pin 36, transversal
to the blade 15, which pin slides in a corresponding through-seating 37 of a small
block 38 against a spring 39 wound about the pin 36. At one of its ends, the spring
39 screws into the seating 37, while the other end is fixed to the projection 34.
In the block 38 there is also formed a seating 48 for a vertical pin 40 locked to
the fixed structure 14. This is clearly shown in FIGURE 5.
[0020] For reasons to be explained hereinafter, the small column 17 has within it a longitudinal
cavity 41 which houses in slidable manner a small rod 42, which extends to the interior
of the fixed structure 14 through a hole 47 in the seating 33. The small rode 42 is
thrust downwards, when the bushing 16 is fitted over the small column 17, by a longitudinal
pin 43 screwed into the bushing 16. The pin 43 presses on the upper end of the small
rod 42 which with its lower end flexes downwards a small elastic lamina 44 restrained
to a microswitch 46 fitted inside the fixed structure 14. The small lamina 44, in
turn, in its flexing movement, presses a pushbutton 45 of the microswitch 46. This
is clearly shown in FIGURE 3.
[0021] The microswitch 46 forms part of an electrical safety circuit on the slicing machine:
when the pushbutton 45 is depressed, the supply circuit of the drive group for the
cutter-knife 12 is energized, and the said cutter-knife can be set in operation through
a central switch controlled by the operator, when the pushbutton 45 is released, the
supply circuit is deenergized and the drive group cannot in any way be started up.
[0022] For the sake of simplicity, the safety circuit, the supply circuit, the drive unit
and the central switch, which can be variously embodied by any person skilled in the
art, are not illustrated.
[0023] To mount the boxlike shield 13 on the fixed structure 14 it is sufficient to slip
the bushing 16 onto the small column 17, sliding the dowel 26 in the prooving 27 and
to fit the block 38 onto the pin 40. When mounted in this way, the boxlike shield
13 can oscillate around the seating 33 against the spring 39.
[0024] To sharpen the blade 15, the operator has to actuate the cutter-knife 12 and then
bring pressure to bear in the direction of the arrow A (shown in FIGURES 1 and 5);
in this way the grinding wheel 19 touches the blade 15 and can perform its known abrasive
action on the blade.
[0025] When sharpening is complete, to remove the flash that has formed from the blade 15,
the operator has then to release the boxlike shield 13, which returns to the rest
position of FIGURE 4, through the action of the spring 39; the operator has then again
to bring pressure to bear on the boxlike shield 13 in the direction opposed to the
aforesaid direction and that is to say in the direction of the arrow B (shown by a
dashed and dotted line in FIGURE 1, and also shown in FIGURE 5). This causes the small
plate 28 to touch the blade 15 and remove the flash in known manner. Once flash-removal
has been completed, when the boxlike shield 13 is again released, it returns, once
more by effect of the action of the spring 39, to the rest position of FIGURE 4, and
the cutter-knife is ready to be used for slicing.
[0026] The sharpening unit 10 described above offers various advantages.
[0027] Firstly, it can be actuated by two very simple press-operations by the operator,
as seen heretofore.
[0028] Secondly, it is easy to remove to allow cleaning operations, it being necessary only
to raise the boxlike shield 13. Its parts have the same ready ease of dismantling:
to free the block 18 from the boxlike shield 13 it in fact suffices to free the pin
20 from the grip of the spring 24. In this way, by means of operations which are all
rapid, the grinding wheel 19 carried by the block 18 can be cleaned or substituted.
Similarly, to clean or substitute the small plate 28, it is only necessary to raise
it and remove it from the pin 29.
[0029] Finally, the said sharpening unit 10 satisfies the severest safety regulations. For,
when it is removed it covers the portion of the blade 15 comprised between the blade-cover,
not shown in the FIGURE, and the faceplate 49, thus preventing the blade 15 from being
touched accidentally. When the boxlike shield 13 is removed, the small rod 42 is freed
by the pressure exerted by the pin 43 and, as a consequence, the small lamina 44 rises
and releases the pushbutton 45, and, as described previously, prevents the cutter-knife
12 from being actuated.
[0030] Clearly, the present exemplifying embodiment does not place restrictions on possible
variants and/or additions.
[0031] In particular, the shape of the boxlike shield 13 and its type of mounting on the
slicing machine 11 can be of numberless kinds as dictated by the imagination of the
person skilled in the art. The same applies in respect of the other parts of the sharpening
unit 10.
1. A sharpening unit for slicing machines which operate with a rotating circular cutter-knife,
characterized by the fact that it comprises an element for shielding and protecting
the blade of said cutter-knife rotatably and removably restrained to a fixed structure
of said slicing machine proximally to said blade, within the said shielding and protective
element there being removably fitted thereto means for sharpening said blade, these
consisting of a first, sharpening tool and a second, flash-removing tool disposed
on opposed sides with respect to said blades and proximally to it, the said shielding
and protective element oscillating against elastic means between a position of contact
of said first tool against said blade and a position of contact of said second tool
against said blade and being adapted, at the time of its being removed from the slicing
machine, to pilot means for stopping the acutation of the cutter-knife.
2. A sharpening unit according to Claim 1, characterized by the fact that said first
tool consists of a circular grinding wheel pivoted to said shielding and protective
element.
3. A sharpening unit according to Claim 1, characterized by the fact that said second
tool consists of a small plate made of hardened material which has a central hole
for fitting it in restrained manner on a T-pin solid with said shielding and protective
element.
4. A sharpening unit according to Claim 1, characterized by the fact that said shielding
and protective element features a pin adapted to actuate, by means of a rod sliding
in a guide of said fixed structure, a switch-member so as to pilot it to energize
the electrical supply circuit of a drive unit for said cutter-knife when said shielding
and protective element is mounted on said slicing machine, and to de-energize said
supply when said shielding and protective element is removed from said slicing machine.