[0001] The present invention relates to a vibrating wire self-cleaning reciprocating screen
particularly suitable for sieving and screening both dry and more or less damp or
damp materials of various types and granulations, and preferably gravelly but also
other earthy or crushing materials, including metallic or non- metallic materials,
of various type, shape and structure, in which during the screening obstructions of
the screening and sieving net might occur.
[0002] Dry or- damp curve-shaped or multiform grain sieved material can easily obstruct
the net, especially if these grains are mixed with lamellar or schistose mixing materials
(e.g. clay, kaolin, etc.).
[0003] To obviate the above-mentioned drawbacks, the so-called "harp nets" have recently
been manufactured, namely nets in which now and then the longitudinal wires do not
present weaving through variously spaced weft to realize free length variable widths
which aid the vibrations of the warp wires in a continuous way and according to a
perpendicular movement to the screening plane, being the transversal wefts suitably
spaced between them also at irregular intervals.
[0004] However, these solutions do not allow a uniform and regular screening of the material
for the irregularity of the passage In order.to obviate the above-mentioned disadvantage
the so-called "serpa-arpa" nets have been manufactured, in which these nets have longitudinal
wires with ondulations on the net plane corresponding to the screening one, which
allows to obtain substantially uniform openings corresponding to the wire ondulation
pitch. Even if these nets obviate the above-cited drawback, nevertheless they present
a screening passage inequality for the easy deformation of the nets and the excessive
elasticity one from the other independent, without considering the main essence in
which the entire net vibrates in a uniform way which does not prevent, in particularly
heavy cases, an unavoidable obstruction of the same net; further non-braided wires
open easily.
[0005] The scope of the invention as claimed is to provide a remedy to the above-mentioned
drawbacks and more particularly to carry out a net screen in which the above-described
obstructions do not occur.
[0006] According to the above-stated purposes and in connection with the claimed characteristics,
the invention essentially consists in the realization of a screening net of a traditional
type, corresponding to the specific screening requirements, to screen material sliding
in longitudinal direction, in which on said screening net a number of longitudinal
wires are fixed free to vibrate according to a determinate frequency with the screening
vibration..
[0007] The above-mentioned characteristics will be anyhow better understood and pointed
out and other ones will appear in the following detailed description of two preferred
embodiments of the invention, with reference to the enclosed drawings, in which:-
Figure 1 is a schematic perspective view of a screen according to a first embodiment
of the invention; Figure 2 is a longitudinal vertical section partial net view taken
parallelly to the hooking and stretching lateral welts (material sliding direction)
as shown in the screen of Figure 1, in a second embodiment of the invention; Figure
3 is a partial top view of the nets of Figure 2; Figure 1A is a schematic perspective
partial view of the underlying screening net on its longitudinal welt before the tightening
with the superimposed net by means of the hooking and stretching lateral welts; Figure
2A is a partial lateral view of the superimposed cleaning net in correspondence to
the superimposition with the underlying screening net portion of the preceding figure
and with visualization of a weft transversal wire hooking system; Figure 3A is a transversal
section partial view of a longitudinal welt of the complete hooked nets to realize
the screen according to the present invention; Figure 4A is a top schematic view of
two opposed embodiment forms of the screen, without visualization of the underlying
screening net; Figure 1B is a transversal partial section screen view normally to
the stretching and hooking lateral welts of a further embodiment; Figure 2B is a top
partial plan view of the screen portion of Figure 1B; Figure 3B is a partial plan
screen view showing only the underlying screening net near a lateral welt, with a
weaving system comprising transversal reinforcements of the weft in the areas mainly
subject to break and wear; Figure 4B is a further embodiment of the transversal reinforcement
shown in Figure 3B, that is both weft and warp weaving doubling; Figure 5B is a schematic
plan screen panel view of an embodiment in which plural net superimposing panels are
connected on the underlying screening net in order to improve the self-cleaning effect
and allow the replacement of the worn out net superimposing panels.
[0008] As it can be noticed from the above figures, the screen consists essentially of a
well-known type weft and warp suitably shaped net
"A", laterally stretched and hooked by two longitudinal welts "C" for supporting the
same net in order to form the screening plane.
[0009] According to the innovation and to Figure 1,' on the underlying screening net "A"
and within the lateral welts "C" a second superimposed net "B" is tightened, which
presents two bands of net ends with terminal transversal wires 2', as the underlying
net "A", which stretch a set of longitudinal wires 3 which beating in vibration on
the underlying net "A" keep it clean.
[0010] In the varied embodiments of Figures 2 and 3 the same net "B" is carried out with
the end weaving 1,2,2' of an alternate longitudinal wire 3 which in the intermediate
portion passes on the underlying net "A" and is further suitably ondulated instead
of being straight as that of Figure 1.
[0011] In this case the screening net "A" can have any suitable shape and will consist of
weft 1 and warp 2 according to a convenient system while in the specific case the
vibrating wires 3 will be transversally fixed by a further weaving of transversal
weft 2'.
[0012] Both with this solution and the preceding one, the superiorly supported vibrating
wires 3 are suitably and elastically stretched so as to vibrate and break the incrostations
or obstructions on the underlying net "A", thus making the material screening easier.
Figures lA,2A,3A,4A show varied solutions in which in Figures 1A and 2A the removal
of the lateral welts of the underlying screening net "A" is provided for a certain
portion of a determinate number of longitudinal wires 1 by means of shearing said
wires in order to define a free opening "i" with a net of only transversal warpless
wires 2 and in which in correspondence with such openings "i" a free jutting out part
is situated with weft wires 2' of the upper vibrating net "B" so that these free ones
can be placed side by side with the underlying weft screening wires 2 in order to
lie on the same plane during the lateral seam "C" as shown in Figure 3A.
[0013] Thus the advantage will be obtained that the warp wires 3 suitable to the separation
of the material on the net "A" will be tightly hold by the weft wires 2' and also
binding crop ends 4 can be provided.
[0014] The set of weft transversal wires 2' can be then tightened by means of seam wires
7 as shown in Figures 2A and 4A and the weft wires 2' can be of a continuous type
as shown on the right side of Figure 4A or of a discontinuous type as shown on the
left side of Figure 4A in order to form sets of wires independently vibrating in groups,
being these binding devices always of a continuous type at the end 5 to stretch the
longitudinal vibrating wires 3. Naturally, the weft wires 2' can be in single or multiple
number.
[0015] Figures 1B,2B,5B show a further variation to the preceding solutions in which the
net or screening plane consists of an underlying screening net "A" with a superimposed
self-cleaning net "B" preferably made of separate panels fixed to the underlying net
in the upstream joint zones with its reinforcement 2' by means of intermediate clamping
bolts 8. Thus a reduction of the free length "L" of the vibrating wires 3 is obtained.
A main characteristic of such structured vibrating net panels "B" lies in that each
vibrating wire 3 is fixed ahead the braiding band 2', while at the opposite end it
is free to vibrate, obviously being the braiding band 2' upstream situated and the
free end of the wires 3 downstream oriented as to the advancing material to be screened;
so in the joint zones "g" there will be the end of the vibrating wires 3 free for
each panel "B" and the beginning of the braiding band 2' of the following one. The
tightening of the band 2 of the panels "B" on the underlying net "A" will be carried
out with bolts 8, while at the end of the panels, before the joint zones "g" and also
of the screen 5', the wires 3 could end also before.
[0016] As shown in Figures 3B and 4B, in the joint zones "g" a reinforcement braiding of
the underlying net "A" can be carried out particularly for the weft wires 2, with
the addition of several adjacent weft wires 6. This will cause a better resistance
and ruggedness and a consequent increased life of the entire net. Also the underlying
screening net "A" can be similarly made of panels and tightened with the same clamping
bolts 8 together with the superimposed net "B".
[0017] As shown in Figures 1B, 2B, 5B, superiorly to each net panel "B",a band "D" can be
placed, consisting of a belt 7 sufficiently stretched between the opposite hooking
and stretching welts "C" by means of tightening with suitable opening "i" equal in
size to the underlying screening net "A", in order to allow a tightening of the device
without overlapping. Such stretched belt 7 supports inserted annular spacing bosses
9 to keep in a uniform position the respective set of vibrating wires for the required
self-cleaning effect 3. Udine, 06 Settembre 1982
1. Self-cleaning reciprocating screen for sieving material along its longitudinal
direction by means of a vibrating machine comprising a screening net means, possibly
supplied at the ends of the two opposite sides with a hooking and stretching welt
means (C), characterized in
that on said screening net means (A) a superimposed net means (B) is fixed, provided
with a number of longitudinal wires (3) as to the advancing direction of the material
to be screened, parallel between them and spaced out one another and free to vibrate
as to the underlying screening net (A) with the sieving vibrations.
2. A screen as claimed in claim 1, characterized in
that each longitudinal vibrating wire (3) on the screening net (A) is ondulated.
3. A screen as claimed in the preceding claims, characterized in that each longitudinal
vibrating wire (3) is supported and stretched at the respective ends (5) by means
of a net weaving band (2') connected to the underlying screening net (A).
4. A screen as claimed in the preceding claims, characterized in that each longitudinal
vibrating wire (3) is supported and stretched at the respective ends of the underlying
screening net by means of weaving with the same weft (2) and warp (1) wires of said
screening net (A).
5. A screen as claimed in the preceding claims, characterized in that the superimposed
vibrating net (B),penetrates in the lateral stretching and hooking welts (C), the
underlying screening net (A) through removal of a number of longitudinal wire portions
(1,3) both of the underlying screening net (A) and the superimposed net (B) in order to hook up on one plane only transversal weft wires respectively (2,2')
with the tightening (C) in the joint zone (i).
6. A screen as claimed in any preceding claim, characterized in that the weft wires
(2') binding the longitudinal vibrating wiles (3) of the superimposed net (B) are
bound by intermediate sets of weft transversal wires (2').
7. A screen as claimed in the preceding claim, characterized in that the intermediate
binding weft wires (2') of the superimposed vibrating net (B) are sheared in sets
to group a number of wires (3) in order to cause unisonous vibrations for independent
groups.
8. A screen as claimed in the preceding claims, characterized in that the transversal
binding band (2') of the upper vibrating net (B) is fixed on the underlying net (A)
by fixing means for intermediate points (8).
9. A screen as claimed in any preceding claim, characterized in that a number of longitudinal
vibrating wires (3) of the upper net (B) are provided downstream free as to the advancing
direction of the material.
10. A screen as claimed in the preceding claim, characterized in that the superimposed
vibrating net is made of more panels (B) than the underlying one and the respective
portions are only upstream fixed (8), while in intermediate position on each of them
at least one flexible cross piece (D) is provided comprising a belt (7) intercalated
with a number of spacers (9) which beat on the underlying net (A).
11. A screen as claimed in the preceding claims, characterized in that the underlying
screening net (A) has at least one more weaving weft wire (6) than the warp (1), in
correspondence of the tightening zones of the bands (2') of the superimposed self-cleaning
net (B).
12. A screen as claimed in the preceding claims, characterized in that the underlying
screening net (A) is divided in several panels and is connected with the superimposed
net (B) in joint zones "g" through intermediate tightening and locking means (8) in
correspondence of the joint and tightening of the transversal weaving bands (2) of
the superimposed vibrating panels (B). Udine, 06 Settembre 1982