[0001] Release device for the door of a dishwashing machine.
[0002] The present invention relates to a closure device for the door of a dishwasher comprising
a body, a washing chamber in which there is disposed at least one rotatable drum electrically
operated members in particular a heater element and a washing pump, water directing
members and a door for closure of the washing chamber.
[0003] It is known that in electrical domestic appliances such as for example washing machines
or dishwashers, the doors, as well as allowing the mechanical opening and closing
of the apparatus, also actuate a safety switch connected to the mains supply. In this
way, if the door is opened during theoperation of the apparatus, the electrical energy
supply is interrupted and the said apparatus is turned off so as to prevent it from
operating with the door open which could endanger the user. It is also known that
in some commercially available dishwashers the electrical part of the appliance is
located in the body, whilst the safety switch is positioned on the door. This arrangement
makes it necessary for two electrical cables to pass from the door to the body of
the dishwasher. These cables are subjected, whenever the door is opened or closed,
to a torsional and flexural force which after a long time can damage them.
[0004] To avoid this disadvantage it is possible to use particularly flexible cables, but
this increases the manufacturing costs of the dishwasher.
[0005] It is also known that in the said dishwashers the safety switch (which is mounted
on the door) is operated by a closure striker,fixed on the body acting over a distance
of about 60-70 mm. The said closure striker must overcome both the closure force of
the safety switch plunger( about 350g.) and friction (evaluated at about 200g.). The
significant distance between the point of fixture of the closure striker and the safety
switch plunger is such that the force which the said closure striker must support
at its fixing point is in the region of 5-6kg, so that it is necessary to construct
such closure striker of very rigid material, which involves significant tolerances
in the working-and therefore wide variation in the amount of force which must be applied
by the user to the said closure striker in order to effect opening or closing of the
door. In other words this type of door closure leads to dishwashers having an opening
and closing movement which varies from "relatively soft" to "very hard" without it
being possible to determine in advance during design the degree of "softness" of this
movement.
[0006] Another disadvantage of this type of door closure is due to the fact that the mechanical
release of the door takes place first, and then opening of the safety switch after
which the electrical supply to the dishwasher is interrupted. Because of this it is
possible for the machine to continue to operate for several seconds with the door
partially open, which could cause the user (who has just opened the door) to be at
risk.
[0007] Therefore the object of the present invention is that of overcoming the said disadvantages
and providing a door closure device for a dishwasher in which the safety switch is
mounted on the body of the dishwasher, the opening and closing movements of the dishwasher
will be "soft", and in which if the door is opened with the machine in operation there
will first be an interruption of the mains electricity supply and then release of
the door. To achieve these objects the subject of the present invention is a door
closure device for a dishwasher comprising a body, a washing chamber in which there
is disposed at least one rotatable drum, electrically operated members and particularly
a heater element and a washing pump, means for directing the water within the machine
and a door for closure of the washing chamber, characterised by the fact that the
said device includes mechanical means disposed in part on the door and in part on
the body of the dishwasher, and electrical means for enabling and disabling the said
electrically operated members and disposed solely on the body of the dishwasher itself.
[0008] Further objects and advantages of the present invention will become clear from the
detailed description which follows and from the attached drawings, given purely by
way of explanatory and non-limitative example.
[0009] In Figure 1 there is shown a transverse section of the door closure device of a dishwasher,
forming the subject of the present invention.
[0010] In this drawing can be seen: a body 1 of a dishwasher to which a control panel 2
is fixed and to which is pivoted a striker 3 in such a way that it can rotate about
the pivot axis formed by two cylindrical pins 4 formed by the striker 3 itself and
which are inserted into two cylindrical cavities 5 of a suitable support 6 for the
striker, which support in turn is fixed to the body 1 of the dishwasher by means of
screws not visible in the drawing.
[0011] The striker 3 also has a switch support 7, which is also formed with two cylindrical
projections 8 and 9. Over the first projection 8 is fitted one end of a biasing spring
10 the other end of which is fitted over a cylindrical projection 11 of the striker
support 6 which is positioned in correspondence with the cylindrical projection 8
of the switch support 7. Over the cylindrical projection 9 of the switch support 7
there is fitted a safety switch 12 the electrical terminals of which are connected
in series to the mains supply of the machine through its reference hole 13 and which
is then fixed to the said switch support 7 by means of a screw 14. The safety switch
12 has a plunger 15 which has a stroke of 1.5 mm between opening and closing its electrical
contacts.
[0012] The said plunger 15 is controlled by a probe 16 through a hole 17 in the striker
3 in register with the plunger 15 itself. That is to say the distance between the
safety switch 12 and the striker 3 is such that there is no interference between the
plunger 15 .and the striker 3; moreover the dimensions of the hole 17 are such that
a test device of dimensions standardised by the authorities which provide the regulations
in relation to utiliser safety, cannot succeed in actuating the plunger 15 when the
safety switch 12 is mounted on the switch support 7. The .probe 16 forms part of a
latch block 18 which is fixed by means of screws (not visible in the drawing) to the
door 19 of the dishwasher. Between the latch block 18 and the door 19 there is inserted
a fixed handle 20 which has holes both to allow passage of screws for fixing the latch
block 18 to the door 19 and to allow passage of a finger member 21 rigidly connected
to a movable handle 22 which transmits upward movement exerted by the user on the
movable handle 22 to the free end of the striker 3. The movable handle 22 is pivoted
to the door 19 in a known way and in such a way that it can turn about its pivot axis
23. The form of the end of the striker 3 and of the latch block 18 in the region of
the
fin- ger member 21 (which in rest conditions do not touch) is such that in the event
of knocks against the door 19 such ends touch one another so that the striker 3 contacts
against the latch block 18 preventing any damage to the probe member 16 which could
become sheared off, since, as already mentioned, having to pass through the hole 17
which for reasons of security must be small, it too is of reduced dimensions.
[0013] In order to understand the operation of the dishwasher door closure device we start
from the condition that the door 19 is closed. If the user wishes to open the said
door 19 he presses the movable handle 22 upwards; this movement, through the finger
21 is transmitted to the free end of the striker 3 and to the safety switch 12 (which
is rigidly connected to it) which starts to rise turning about the pivots 4. The plunger
15 of the safety switch 12 therefore starts to be lowered and after a stroke of 1.5
mm the switch contacts open. Then if the machine is in operation the mains supply
will be cut off and the machine would stop.
[0014] The striker 3 continues to rise and after a stroke of 4 mm. the free end of the striker
3 is located in a region overlying the part of the latch block 18 which supports the
probe 16 and from this moment there is no longer any impediment tying the door 19
and the body 1 of the machine together, and the door 19 can open without further obstacle.
[0015] This extra stroke of 2.5 mm. between the moment when the supply is disconnected and
the moment in which the door 19 starts to open avoids any risk to the user. When the
door 19 is open the striker 3, turning about the pivots 4, due to the spring 10 and
under its own weight, is again lowered passing beyond the rest position until it touches
the support 6 for the striker and comes to rest 1 to 2 mm. lower than the rest position.
[0016] Upon closure of the door 19 the part of the latch block 18 which supports the probe
16 touches the lower free end of the striker 3 making it rise above the rest position
in such a way that the probe 16 can pass without interfering with the striker 3; at
this point the biasing spring 10 (which is preloaded under compression) makes the
striker 3 turn to its rest position holding the door 19 closed, whilst the probe 16
compresses the plunger 15 of the safety switch 12 enabling the supply to reach the
electrical members of the machine.
[0017] The said spring 10 must overcome the friction and the closure force of the plunger
15 which is equivalent to about 500 grammes and given that it works in a plane parallel
to the closure plane of the door 19 it is sufficient that it can balance a load of
about 1 kg. More or less the same load is sufficient for the user to open or close
the door 19 and therefore the opening and closure operation of this door 19 will be
"very soft".
[0018] Moreover, if because of friction the force should become greater than that envisaged,
because of the production tolerances, it would be sufficient to increase the coefficient
of elasticity of the spring 10 to resolve the problem.
[0019] It is to be noted that even upon closure of the door 19 the two phases, that is the
mechanical and electrical phases, take place in succession: first the mechanical locking
between the free end of the striker 3 and the part which supports the probe 16 of
the latch-block 18 takes place, and then the closure of the safety switch 12 due to
the pressure of the probe 16 on the plunger 15 occurs.
[0020] From the above description the advantages of the dishwasher door closure device forming
the subject of the present invention will be clear. In particular these are represented
by the reduction (or in some cases elimination) of the number of electrical cables
which must pass from the door to the body of the dishwasher, the softness of the door
opening and closing operation, and a greater safety for the user in the event that
he should perform this operation carelessly.
[0021] It is also clear that numerous variations to the described device are possible and
will be apparent for example to the man skilled in the art, without by this departing
from the scope or principles of novelty inherent in the inventive idea.
1. A door closure device for a dishwasher comprising a body, a washing chamber in
which there is located at least one rotatable drum, electrically operated members
in particular a heater element and a washing pump, means for directing the water within
the machine and a door for closure of the washing chamber, characterised by the fact
that the said device includes mechanical means (3,18) disposed in part on the door
(19) and in part on the body (1) of the dishwasher and electrical means (12) for enabling
and disabling the said electrically operated members and disposed solely on the body
(1) of the dishwasher itself.
2. A dishwasher door closure device according to Claim 1, characterised by the fact
that the said device acts, upon opening of the door (191 first to disable the said
electrical means (12) and subsequently to actuate the said mechanical means (3,18),
whilst upon closure of the door (19) it first actuates the mechanical means (3,18)
and subsequently enables the said electrical means (12).
3. A dishwasher door closure device according to Claim 1, characterised by the fact
that it includes a resilient element (10) positioned in a plane parallel to the plane
of opening and closing of the said mechanical means (3,18) which allows the user to
effect opening and closing movements of the said door (19) of the dishwasher by the
application of a modest force in such a way that this manoeuvre shall not be inconvenient
to the user.
4. A dishwasher doorclosure device according to Claim 1', characterised by the fact
that the said electrical means (12) include a safety switch (12) positioned in series
with the electrical supply from the mains.
5. A dishwasher door closure device according to Claim 1 , characterised by the fact
that the said mechanical means (3,18) include a striker (3) and a latch block (18)
which cooperate to actuate the latching and unlatching of the said door (19).
6. A dishwasher door closure device according to Claim 5, characterised by the fact
that the said striker (3) has a support (7) for the switch, which also has two cylindrical
projections (8,9).
7. A dishwasher doorclosure device according to claim 5, characterised by the fact
that the said latch block (18) has a probe. (16).
8. A dishwasher door closure device according to Claims 4 and 6, characterised by
the fact that the said safety switch (12) is mounted on the switch support (7).
9. A dishwasher door closure device according to Claim 8, characterised by the fact
that assembly is effected by fitting the said safety switch (12), by means of a reference
hole (13) over the said projection (9) of the said support (7) and subsequently screwing
a screw (14) between the said safety switch (12) and the said switch support (7).
10. A dishwasher door closure device according to Claims 4,7 and 8, characterised
by the fact that the said safety switch (12) has a plunger (15) for opening and closing
its electrical contacts, and by the fact that this plunger (15) after assembly, is
located adjacent the said hole (17) of the said striker (3).
11. A dishwasher door closure device according to Claims 7 and 10, characterised by
the fact that the dimensions of the said hole (17) are such that a test device of
the dimensions determined by the institution setting the regulations with regard to
user safety cannot succeed in actuating the said plunger (15) of the said safety switch
(12).
12. A dishwasher door closure device according to claims 5 and 7, characterised by
the fact that the said striker (3) has a hole (17) to allow the passage of the said
probe (16).
13. A dishwasher door closure device according to claim 7, characterised by the fact
that the said probe (16) has a form and dimensions such that during the opening and
closing movements of the door (19) of the dishwasher it does not interfere at any
stage with the said striker (3).
14. A dishwasher door closure device according to claim 12, characterised by the fact
that the said probe (16) has a form and dimension such that it can enter freely into
the said hole (17) in the said striker (3).
15. A dishwasher door closure device according to claims 10 and 14, characterised
by the fact that by entering the said hole (17) in the said striker (3) the said probe
(16) controls the said plunger (15) which opens and closes the electrical contacts
of the said safety switch (12).
16. A dishwasher door closure device according to claims5, 7 and 12, characterised
by the fact that the shape of the ends of the said striker (3) and of the said latch
block (18) is such that in the event of accidental knocks on the said door (19), when
it is closed, these interfere with one another,coming into contact whereby to prevent
the said probe (16) from becoming sheared by the said striker (3).
17. A dishwasher door closure device according to claim 5, characterised by the fact
that the said striker (3) is connected to the said body (1) of the dishwasher in such
a way that it can turn about its point of connection.
18. A dishwasher door.closure device according to claim 17, characterised by the fact
that the said connection between the said striker (3) and the said body (1) is obtained
by means of two cylindrical pins (4) projecting from the said striker (3) which are
inserted in two cavities (5) of a striker support (6) which is then fixed to the said
body (1) of the dishwasher.
19. A dishwasher door closuredevice according to claim 3, characterised by the fact
that the said resilient element (10) is pre-loaded before assembly and works under
compression.
20. A dishwasher door closure device according to claim 3, characterised by the fact
that the said resilient element is constituted by a spring (10).
21. A dishwasher door closure device according to claims 6 and 19, characterised by
the fact that the said spring (10) is positioned between the said cylindrical projections
(8) of the said switch support (7) and a projection (11) of the said striker support
(6) in correspondence with the said cylindrical projections (8) of the said switch
support (7).
22. A dishwasher door closure device according to claim 5, characterised by the fact
that the said striker (3) is actuated upon opening of the door (19) by a finger (21)
rigidly connected to a movable handle (22).
23. A dishwasher door closure device according to claims2, 5 and 11, characterised
by the fact that the opening or closing stroke of the said plunger (15) of the said
safety switch (12) is less than the stroke which the said striker (3) must make in
order to mechanically release the said latch block (18).