Background of the invention
[0001] The present invention relates to a weft selector for looms, and more particularly
relates to an improved electric device for selecting wefts following a given programme
on weaving looms.
[0002] Mechanical type weft selectors have conventionally been used for weaving looms on
which fabrics are woven using several wefts of different types. A mechanical type
weft selector of this sort is ingeneral accompanied with several drawbacks due to
use of a card-peck combination. First, long use of the selector apts to cause abrasion
and breakage of the peeks and such often connects to malfunction_in weft selection.
Secondly, due to the fact that the card in the combination has to be driven for rotation,
there is a certain limit to the operation speed of the weft selector and such a limitted
operation speed of the weft selector cannot follow the high speed running of weaving
looms which is a recent fashion in the field. Thirdly, when the weft selector is not
operationally coupled to the shedding motion, it is very difficult to duly match the
sequence in weft selection to the shedding pattern after defect mending on looms.
Summary of the invention
[0003] It is one object of the present invention to provide a weft selector free of malfunction
to be caused by abrasion and/or breakage of its parts.
[0004] It is the other object of the present invention to provide a weft selector whose
operation speed can ideally follow recent high speed running of weaving looms.
[0005] It is a further object of the present invention to provide a weft selector which
enables easy matching of the sequence in weft selection to the shedding pattern after
defect mending on looms.
[0006] In accordance with the basic aspect of the present invention, the weft selector is
provided with an electric construction in which a number of weft information signals
stored at selection fixers are sequentially taken out therefrom one at one cycle rotation
of the loom, and used for generation of weft selection signals following a given programme.
Brief description of the drawing
[0007] The attached drawing is a block diagrm of one embodiment of the weft selector in
accordance with the present invention.
Description of preferred embodiments
[0008] One embodiment of the weft selector in accordance with the present invention is shown
in the attached drawing in which eight sorts of different wefts are used for weaving
a fabric and, as a consequence, have to be selected properly. Selection of a weft
is carried out by activating corresponding one of eight solenoids Sl to S8. That is,
upon activation of one solenoid, a known weft control mechanism (not shown) operates
to select a corresponding weft for weft insertion.
[0009] The weft selector includes an OR-gate 1. One input terminal of the OR-gate 1 is connected
to a supply source of clock pulse signals CP whereas the other input terminal is connected
to a switch SW1. The clock pulse supply source is of a conventional type which generates
one clock pulse signal CP at one cycle rotation of the loom. The output terminal of
the OR-gate 1 is connected to the count-up terminal UP of a counter 2 which takes
the form of a divide by n presettable counter.
[0010] The count-down terminal of the counter 2 is connected to a switch W2 whereas the
lord terminal is connected to a supply source of lord signals LS.
[0011] The other terminals of both switches SW1 and SW2 are connected to supply sources
of pulse signals PS1 and PS2, respectively. As a consequence, the counter 2 counts
up when the switch SW1 is closed, and counts down when the switch SW2 is closed. Thus,
the count value of the ocunter 2 can be adjusted as required by properly controlling
the associates switches SW1 and SW2.
[0012] The supply source of the lord signals LS generates one pulse signal when the electric
power source for the weft selector is turned on. Every time a lord signal LS is given
to the counter 2, the content of the later described random access memory 3 is passed
to the read-in terminal Ra of the counter 2.
[0013] This read-in terminal Ra of the counter 2 is connected to the read-out terminal Rb
of the memory 3 so that the content of the memory 3 should be passed to the counter
2 every time the electric power source is turned on. The latch terminal L of the memory
3 is connected to a supply source of latch signals LaS which generates one pulse signal
when the electric power source is turned off. The read-in terminal Rc of the memory
3 is connected to the output terminal Q of the counter 2. The content of the counter
2 always appears at the output terminal Q so that, when the electric power source
is turned off, the current count value of the counter 2 should be stored in the memory
3.
[0014] The above-described output terminal Q of the counter 2 is also connected to the input
terminal of a decoder 4 so that the content of the counter 2 from the output terminal
Q should be decoded to decimal digits. In this way, the decoder 4 generates a signal
from one of its output terminals Q
0 to Q
n-1 depending one the current count value of the counter 2. More specifically, the signal
appears at the output terminal Q
O of the decoder 4 when the current count value at the counter 2 is equal to 0 whereas
the signal appears at the output terminal Q
1 when the current count value at the counter 2 is equal to 1.
[0015] The output terminals Q
0 to Q
n-1 of the decoder 4 are connected to the input terminals Ia to In of corresponding selection
fixers 5a to 5n, respectively. The selection fixers 5a to 5n take the form of digital
switches. Each selection fixer generates an output signal at one of its output terminals
which corresponds to the value fixed. In other words, the output signal appears at
the first output terminal when the value fixed at the selection fixer involved is
equal to 1, at the second terminal when the value fixed is equal to 2, and at the
ninth output terminal when the value fixed is equal to 0. In the case of the illustrated
embodiment, each selection fixer is provided with nine output terminals.
[0016] The first to eighth output terminals of the selection fixers 5a to 5n are connected,
respectively, to the input terminals of drivers 6a to 6h which take the form of tri-state
elements. The control input terminals of the drivers 6a to 6h are connected to the
above-described supply source of clock pulse signals whereas the output terminals
of the drivers 6a to 6h are connected, respectively, to the solenoids Sl to S8. By
activating one of the drivers 6a to 6h through supply of a clock pulse signal, the
timing of signal passage to the corresponding one of the solenoids Sl to S8 can be
adjusted so that weft selection should take place at a required crank angle within
a loom rotation cycle.
[0017] The ninth output terminals of the selection fixers 5a to 5n, which correspond to
the value fixed equal to 0, are connected to the clear terminal CLR of the counter
2 so that the count value at the counter 2 should become to zero upon receipt of an
input signal at the clear terminal CLR. The output terminal Q of the counter 2 is
connected to an indicator 7 which indicates the current count value of the counter
2 and a selection fixer currently in operation.
[0018] The weft selector with the above-described construction operates as follows. The
number of the selection fixers to be used should be chosen in accordance with the
number of operational steps within a cycle which is determined by the sequence of
weft selection. It is herein assumed that n sets of selection fixers are prepared
and necessary number of selection fixers are sorted out therefrom properly.
[0019] At the outset, the numbers of selection are designated by allotting them as the values
fixed (0 to 8) to the selection fixers 5a to 5n. That is, when one cycle of weft selection
includes i (i< n) operational steps, the value fixed for each of the selection fixers
5a to 5i is allotted to one of 1 to 8 and at least the value fixed for the selection
fixer 5
i+1 is set to 0 among the selection fixers 5
i+1 or below.
[0020] In this state, the electric power source of the loom is turned on the generate a
lord signal which passes the content of the memory 3 to the counter 2. Since the content
of the memory 3 is unknown at start of the loom running, the count value of the counter
2 has to be checked by refering to the indicator 7. When necessary, the switch SW1
or SW2 is operated to match the count value to the given sequence. Assuming that the
count value of the counter 2 has been set to 0, a signal appears at the output terminal
Q of the decoder 4 in order to be passed to the input terminal Ia of the selection
fixer 5a.
[0021] Thereupon, an output signal appears at one of the first to ninth output terminals
of the selection fixer 5a which corresponds to its value fixed. For example, when
the value fixed for the selection fixer 5a is equal to 1, the output signal appears
at the first output terminal of the selection fixer 5a, and is passed to the input
terminal of the driver 6a. Nevertheless, the corresponding solenoid Sl is not yet
actiated due to no input of the clock pulse signal CP.
[0022] The clock pulse signal CP is also given to the count up terminal of the counter 2
via the OR-gate 1 and the count value at the counter 2 becomes equal to 1. As a result,
the output signal at the output terminal Q
o of the decoder 4 disappears, and an output signal now appears at the output terminal
Q
1. This output signal is then passed to the input terminal Ib of the selection fixer
5b which in turn generates on output signal at one of its first to ninth output terminals
corresponding to the value fixed allotted thereto. If the value fixed for the selection
fixed 5b is equal to 8, an output signal is passed to the input terminal of the driver
6h. The above-described clock pulse signal CP is concurrently assigned to the control
terminals of the drivers 6a to 6h, the driver 6h generates an output signal which
activates the solenoid S8 for selection of a corresponding weft.
[0023] As the loom performs i cycles of rotation, the count value at the counter 2 becomes
equal to i and the decoder 4 generates an output signal at its outut terminal Qi which
is passed to the selection fixer 5i. When the value fixed for the selection fixer
5(i+l) is set to 0, a signal is assigned from the ninth output terminal of the selection
fixer 5(i+1) to the clear terminal CLR of the counter 2 and the count value at the
counter 2 becomes equal to zero. As a consequence, the signal at the output terminal
Qi of the decoder 4 disappears and a new output signal appears at the output terminal
Q
O. Then, a signal is passed again from the first output terminal of the selection fixer
5a to the driver 6a which activates the solenoid Sl for selection of a corresponding
weft.
[0024] In the case of the above-described example, the value fixed for the i-th selection
fixer 5i (i< n) is set to 0. When the selection fixers 5a to 5n are all given values
fixed other than 0, signals are in sequence assigned, one at one cycle rotation of
the loom, from the decoder 4 to the input terminals Ia to In of the selection fixers
5a to 5n for sequential selection of different wefts in accordance with the allotted
value fixed. The moment the count value of the counter 2 reaches n, it returns to
zero so that weft selection should repeat cyclically whilst each cycle including n
sets of operational steps in the programmed sequence.
[0025] Next, the operatin is explained with regard to the situation in which the electric
power source for the loom is turned off for some reasons.
[0026] In this case, a latch signal LaS is passed to the latch terminal of the memory 3
and the output signal from the counter 2 is stored at the memory 3 via the read-in
terminal Rc. When the electric power source is again turned on under this condition,
a lord signal LS is given to the lord terminal of the counter 2 which thereupon catches
the content of the memory 3 via the read-in terminal Ra. In this way, the count value
at the counter 2 before the turning-off of the electric power source-can be restored
when the electric power source is again turned on in order to restart the loom running
immediately after the electric power source has been turned on. This is enabled by
use of the random access memory 3 connected to the counter 2.
[0027] As is clear from the foregoing, wefts are selected in any programmed sequence in
accordance with the present invention by properly allotting values fixed to the selection
fixers 5a to 5n.
[0028] In the case of the foregoing embodiment, selection fixers are used for storing weft
information signals which are read out therefrom, one at one cycle rotation of the
loom, in programmed sequence by use of the clock pulse supply source, the counter
and the decoder. The weft selector of the present invention may be provided with a
further construction in which weft information signals are stored in a tape recorder
tape, a card tape reader or a mark card reader, and read out therefrom in programmed
sequence by use of a drive and read-out mechanism including a pulse motor. The selection
fixers may take the form of random access memories each provided with a reader. In
this case, it is advantageous to prepare a weft selection pattern which should be
read Sn random access memories of a number of looms. As a substitute for the random
access memory used for provisional storage of the content of the counter when electric
power supply is unexpectedly stopped, a random access memory with batteryback-up may
be used for same purposes. Further, the indicator may be replaced by a device provided
with luminescent diodes the number of which corresponds to that of the selection fixers
used for the above-described embodiment.
[0029] The weft selector of the present invention assures reliable operation with minimal
malfunction inherent to conventional mechanical weft selectors using card-peck combinations.
In addition use of the electronic system in accordance with the present invention
enables the weft selector to well follow high speed running of looms. Use of the selection
fixers enables easy shift in type of fabrics to be woven. Since the number of operational
steps in one cycle can be rendered considerably large, troubles previously needed
for control of cards for so-called long repeats can be greatly alleviated.
1. A weft selector for looms comprising
means for storing a prescribed number of electric weft information signals,
means connected to the input side of said storing means and for designating weft information
signals to be read out from said storing means, one at one cycle of loom rotation,
in a programmed sequence, and
means connected to the output side of said storing means and for generating a weft
selection signal at a prescribed moment upon receipt of each said weft information
signal read out from said storing means.
2. A weft selector as claimed in claim 1 in which
said storing means includes a plurality of selection fixers each having an input terminal
connected to said designating means and a plurality of output terminals connected
to said generating means, and
each said selection fixer generates one said weft informa- tion signal at one of said output terminals upon receipt of an input signal from
said designating means.
3. A weft selector as claimed in claim 2 in which
each said selection fixer is given in the form of a digital switch.
4. A weft selector as claimed in claim 2 in which
each said selection fixer is given in the form of a random access memory provided
with a reader.
5. A weft selector as claimed in claim 1 in which said designating means includes
a divide by n presettable counter,
a supply source of clock pulse signals connected to the count-up terminal of said
counter and generating one said clock pulse at one cycle of loom rotation,
a supply source of load signals connected to the load terminal of said counter and
generating one load signal at one time turning-on of a electric power source for said
loom,
a random access memory connected to the read-in and output terminals of said counter,
a supply source of latch signals connected to the latch terminal of said memory and
generating one said latch signal at one time turning-off of said electric power source,
and
a decoder connected to said output terminal of said counter and to said input side
of said storing means.
6. A weft selector as claimed in claim 5 further comprising
means for adjusting the count value of said divide by n presettable counter.
7. A weft selector as claimed in claim 6 in which said adjusting means includes
an OR-gate interposed between said supply source of clock pulse signals and said count-up
terminal of said counter,
a normally open, hand operable first switch connected at one terminal to the input
terminal of said OR-gate and at the other terminal to a first supply source of pulse
signals, and
a normally open, hand operable second switch connected at one terminal to the count-down
terminal of said counter and at the other terminal to a second supply source of pulse
signals.
8. A weft selector as claimed in claim 5 further comprising
means for visibly indicating the count value at said divide by n presettable counter.
9. A weft selector as claimed in claim 8 in which said indicating means includes
an indicator connected to said output terminal of said counter.
10. A weft selector as claimed in claim 1 in which said generating means includes
a plurality of drivers, each in the form of a tri-state element, connected to the
output side of said storing means and to said supply source of clock pulse signals,
and
a corresponding number of solenoids each connected to the output terminal of an associated
driver.