[0001] This invention relates to a low pressure mercury vapor discharge lamp device including
a low pressure mercury vapor discharge lamp, for example a fluorescent lamp, combined
with a firing device for firing the discharge lamp at a high frequency.
[0002] It has long been known that, if fluorescent lamps are fired with high frequency oscillations,
the lamp efficiency is improved. The demand for high efficiency due to the latest
energy situation together with improvements in performance of power transistors have
led to the spread of high frequency firing devices with a firing frequency of the
order of from 15 to 50 KHz. Taking the case of 40 W lamps, an improvement in efficiency
of the lamp alone of the order of 12 to 13% and an improvement in efficiency of the
device as a whole of the order of 20 to 25% can be achieved.
[0003] On the other hand, according to the latest literature, it is reported, for example,
in Polman et al J. Phys D; Appl. 5 pages 274-276 (a part of the paper) (1972) that,
when a pulse discharge is applied with a duty ratio of 50%, a Hg-Ne discharge lamp
(Ne:10 Torrs) has a mean radiant output <12537> standardized at 2537 A of Hg which
exhibits a maximum value at a minimum value of the standardized mean electron temperature
..TeQ and further increases by 10% near to 32 KHz and at current of 0.4 A (l
oc). Also it is reported in B. M. M


EH

H et al: Sovetotep, 4 pages 6-8 ('81) that, with an Hg-Ar mixed gas subjected to a
pulse modulated discharge at a low voltage, luminous efficiency increases by 20-30%
under the conditions that Ar is under a pressure of from 133 to 470 Pa, the pulse
duration is 25-150 pS, and the pulse frequency is of 5 to 20 KHz, for a 20 W daylight
fluorescent lamp, compared with DC firing.
[0004] It is also reported in Japanese Utility Model 1400382 and in FR-A-2137615 that, when
a low pressure rare gas-mercury vapor discharge lamp including an Ne-Ar mixture as
the rare gas is fired with rectangular-wave A.C., a pulse discharge with a duty cycle
of 35 to 65% causes the lamp efficiency to increase by about 11 % as compared with
commercial firing.
[0005] The present invention resides in a low pressure mercury vapor discharge lamp device
comprising a low pressure mercury vapor discharge lamp filled with a rare gas and
a mercury vapor generator to form a discharge path between electrodes, and a firing
device for firing said discharge lamp at a frequency of not less than 1 KHz, characterised
in that said rare gas filling includes at least Kr, Xe, or Kr and Xe, and optionally
at least one other rare gas, and that the firing device is so constructed that, upon
the firing of said discharge lamp, the voltage applied across said electrodes has
a pulse time not less than 0.5x10
-6 second and not larger than 15x 1 0-6 second and the peak value of the discharge current
is not less than 0.2 A and not higher than 2 A, the inside tube diameter D in mm of
said discharge lamp is in the range 23≦D≦35, and the ratio X/Y between the molar number
Y of the mercury vapor and the molar number X of said rare gas during the steady state
of firing of said discharge lamp is set to a range of 0.5x10
2≦X/ :Y≦1.Ox104.
[0006] The present invention arises from the previously unexpected phenomenon that under
the specified conditions the energy transition from 6
3P, to 6°So of mercury atoms is attended with a sharp increase in energy efficiency
of radiation at 235.7 nm. This sharp increase in energy efficiency results from the
collective effect that, due to the firing conditions as described above, the electrode
loss attendent on the discharge decreases, the radical diffusion of energy within
the positive column becomes optimum, the atomic density at the 6
3P, level increases and the molar ratio of the molar number X of the rare gas to the
molar number Y of the mercury vapor becomes optimum by means of the thermal equilibrium
due to the discharge. Thus the present invention aims at a sharp increase in radiation
efficiency of ultraviolet compared with conventional Ar-Hg, Ar-Ne-Hg systems.
[0007] In the accompanying drawings:
[0008] Figure 1 is a sectional view of a discharge lamp used with experiments resulting
in the present invention; Figure 2 is a view illustrating an experimental device including
the discharge lamp shown in Figure 1; Figure 3 is a waveform diagram of an applied
voltage illustrating the principles of the present invention; Figure 4 is a characteristic
diagram illustrating the relationship between the pause time period and the relative
magnitude of the luminous flux in one embodiment of the present invention; Figure
5 is a characteristic diagram illustrating the relationship between firing frequency
and the relative magnitude of the luminous flux in one embodiment of the present invention;
Figure 6 is a diagram illustrating one example of a circuit configuration desirable
for carrying out the present invention; Figure 7 is a diagram for explaining the pause
time period of the applied voltage in the present invention; Figure 8 is a characteristic
diagram illustrating the relationship between the pause time period and the relative
magnitude of the luminous flux, in another embodiment of the present invention; and
Figure 9 is a characteristic diagram illustrating the relationship between firing
frequency and the relative magnitude of the luminous flux in another embodiment of
the present invention.
[0009] Before an embodiment of the present invention is described, a fundamental experiment
resulting in the discovery of said phenomenon will be described on the basis of Figures
1 to 3. In Figures 1 to 3 identical reference numerals designate identical or corresponding
components.
[0010] Figure 1 is a sectional view illustrating an electric discharge lamp 4 used in this
fundamental experiment wherein 1 is a bulb made of quartz glass which bulb is filled
with a rare gas and mercury b in the liquid phase which is a mercury vapor generator.
A preheated type electrode 2 is sealed through each end of the bulb and an electric
discharge path a is formed between the electrodes. The inside tube diameter of the
bulb 1 is 30 mm, and the tube length L is 1187 mm as defined by the outer end of the
bulb. The low pressure mercury vapor discharge lamps used were a 40 W rapid start
type fluorescent lamp and a discharge lamp identical in specification thereto and
having the bulb made of quartz glass and not coated with phosphors.
[0011] Figure 2 is a view illustrating an experimental device comprising a commercial 100
V AC electric source 5, a filament transformer 6 energized by the electric source
5, an electric source 7 of rectangular waves for supplying a voltage having an application
time period T and a pause time period To as will be described later, a switch 8 provided
in a preheating circuit for the electrodes 2, and a variable resistance ballast 9
for controlling the discharge current through the discharge lamp.
[0012] In the construction shown in Figures 1 and 2 experiments have been conducted with
an electric source having the voltage application time period T, and the pause time
period To as shown in Figure 3, variable in frequency and duty cycle of the periods
T, and To.
[0013] In a circuit such as described above a discharge lamp without phosphors has been
first fired and the observation and measurements of electric discharges therein have
been done in conjunction with the time period To of zero or present and under various
conditions. The switch 8 is closed only upon the start of the electric discharge lamp
and is open during the measurements.
[0014] Fluorescent lamps 4 with a tube length L of 118 mm and an inside tube diameter D
of 30 mm were used principally but for a small number thereof a different diameter
was used in the range 22 to 36 mm. The rear gas filling was of various single elementary
gases and mixtures thereof and their filling amounts have been changed to large extents.
The mercury (b) was filled in a substantially constant amount of 25 mg.
[0015] These samples were put in running water of about 6 I/minute and fired by a high frequency
inverter having a rectangular wave output voltage such as shown in Figure 2, with
a resistance ballast.
[0016] By changing the discharge current and the firing frequency thereof and the temperature
of the running water, the states of the electric discharges have been observed while
the intensities of radiant spectral lines from the rare gas and mercury have been
measured. As a result, it has been seen with a multitude of the samples that, upon
the occurrence of moving striations in the positive column, the luminescence of the
rare gas becomes noticeable in the positive column and on the other hand, the luminescence
of the mercury, and particularly the intensity of reaso- nance radiation at 253.7
mm, is much lowered. The occurrence and extinction of these moving striations is dependent
upon the discharge current, the firing frequency, the temperature of the running water
etc., but it has been found that, for firing frequencies of not less than 1 KHz, the
moving striations occur less readily as the frequency is higher. However, the result
obtained is that the relative intensity of the resonance radiation for an input power
to the discharge lamp (the product of the effective value of current and voltage)
cannot be said always to be improved attendant on a rise of the frequency.
[0017] Thus it has been considered whether the moving striations may be suppressed, as in
the case of a rise of the frequency, and also whether the efficiency of resonance
radiation energy may be more improved than by the mere increase of the frequency,
by shortening the application time period T, through the provision of the pause time
period To in the voltage applied across the electrodes 2 during the firing of the
discharge lamp as shown in Figure 3.
[0018] Furthermore, according to the literature (Carl Kenty: Journal of Applied Physics,
21 (Dec) page 1309-1318 (1950)), when the firing has been effected with the effective
value of 0.42 A at a commercial frequency under the conditions that the inside tube
diameter D is 36 mm and the filled argon is under a pressure of 3.5 Torrs, light quanta
at 253.7 mm of mercury have the effective lifetime of 7.6 to 7.2 ps. Thus experiments
similar to those described above have been conducted at a firing frequency of 20 KHz
by setting the pause time period To of the voltage to about 7 ps.
[0019] As a result of the experiments as described above, it has been found that the moving
striations are suppressed by providing a short pause time To and that upon the moving
striations decreasing or disappearing, the intensity of the resonance radiation of
the mercury at 253.7 mm is increased.
[0020] Accordingly, a 40 W rapid start type fluorescent lamp has then been used as the discharge
lamp and the relative magnitude of its luminous flux has been measured, for changes
of the time period To at a constant frequency of 17 KHz with a constant current having
the effective value of 0.42 A. Fig. 4 shows the result thereof. In Figure 4 the solid
line A is data for the discharge lamp 4 filled with argon under about 2.6 Torrs and
the chain line B with single dots is data for the discharge lamp 4 filled with a mixed
gas or argon (35%), krypton (45%) and neon (20%) under about 2.2 Torrs. As seen in
Figure 4 a maximum increase in luminous flux is observed with the pause time period
To of from 7 to 8 ps and the increase is about 7% with the lamp 4 filled with argon
and about 13% with the lamp 4 filled with the mixed gas, as compared with a time period
To of zero.
[0021] Further experiments have been conducted for investigating how said increase in luminous
flux will be changed with the firing frequency. In these experiments said mixed gas
has been used in the discharge lamp and the magnitude of the luminous flux has been
measured at an effective current value of 0.42 A, the pause time period To being constant
at about 7 ps at frequencies not higher than 36 KHz and the ratio of the time period
T, to the time period To being set to about 1:1 at frequencies in excess of 36 KHz.
The result thereof is shown by a solid line in Figure 5, and a chain line with single
dots illustrates the relative magnitude of luminous flux with the effective current
value being similarly of 0.42 A but in the absence of the pause time period To. The
magnitude of the luminous flux in Figure 5 is relative to the magnitude of luminous
flux obtained when the firing is effected by a commercial AC electric source using
a reference ballast prescribed by JIS, considered at 100%. As seen in Figure 5, the
effect of providing the pause time period To can always be observed at firing frequencies
of not less than 1 KHz and it is found that its effect is maximum at a firing frequency
lying in the vicinity of 20 KHz.
[0022] The maximum value of the relative magnitude of the luminous flux changes with the
individual parameters such as the pause time period, composition of the rare gases
filled in the lamp etc. but it has been confirmed in any event that, if the pause
time period is 0.5 to 1.5 ps and the firing frequency is not less than 1 KHz, then
a high magnitude of the luminous flux is obtained as compared with firing at a conventional
frequency.
[0023] A circuit configuration desirable for carrying out the present invention is shown
in Figure 6, which shows an AC 100 V electric source 5, a switch 10 for the electric
source, a full-wave rectifier 11, a smoothing capacitor 12, a voltage dividing resistance
13, a constant voltage diode 14, an IC 15 for regulating the switching, a pair of
output transistors 15a for the IC, and a pair of transistors 16 for amplifying the
output which transistors form a push-pull circuit with the output transformers 17.
18 is a voltage dividing resistance which is resistance for supplying currents to
bases of the respective transistors through the transistors 15a, 17S is the secondary
winding of the transformer 17, 17F are a pair of filament windings, and 19 is a capacitor
ballast.
[0024] In a construction such as described above, by setting the periods with which the
transistors 15a and 15b in the IC 15 switch respectively and the time interval from
the blocking of the one transistor 15a to the firing of the other transistor 15b to
8 ps, a voltage waveform such as substantially shown in Figure 3 has been obtained
on the secondary winding 17S of the transformer 17, with a frequency of about 20 KHz,
a pause time period To of 8 ps and an ON time period T, of 17 µs. When the discharge
lamp has been fired with such a voltage and the ballast 19 has been adjusted to make
the effective value of the discharge current 0.42 A, the voltage waveform applied
across the electrodes during the steady state firing has become substantially a triangular
wave and its pause time period To has been about 7.5 µs. When the magnitude of the
luminous flux of and the input power to the discharge lamp have been measured in such
a state, high magnitudes not previously existing have been obtained so that, when
the said discharge lamp 4 is filled with argon, the increase in efficiency of the
lamp alone is about 16% and the increase in efficiency of the device as a whole is
about 30% as compared with the case of commercial frequency a.c. firing, and when
said discharge lamp 4 is filled with the mixed gas, the increase in efficiency of
the lamp alone is about 20% and the increase in efficiency of the device as a whole
is about 33%.
[0025] While there are known various circuits for providing the pause time period To in
the voltage applied across the electrodes other than what is shown in Figure 6, each
of them is presumed to have the effect of improving the efficiency of the discharge
lamp in view of the phenomenon that moving striations are suppressed. By setting the
output voltage from the firing device to be slightly higher than the voltage across
the discharge lamp 4 and controlling the circuit with a voltage across the low resistance
for detecting the current, it is possible to make the voltage across the discharge
lamp 4 a rectangular wave. Thus a high efficiency can be expected. However the effect
of improving the efficiency is low with the pause time period To of less than 0.5
ps.
[0026] While the pause time period To may be indefinite as shown in Figure 7, the present
invention defines it as described below. When the relationship

holds between the sum (t,+t
2) of the decay time (t,) from a value of 10% of the peak value Vp of the voltage applied
across the electrodes 2 and the rise time t
2 up to a value of 10% ofVp and the time interval to of zero voltage, the pause time
period To is defined as (t
o+t
1+t
2): the pause time period To is taken to be equal to to when the time interval to for
zero voltage is longer than 5(t
1+t
2).
[0027] It has now been confirmed that, as the applied voltage, that is, the firing frequency
increases, there is a tendency to decrease the consumed power, in other words, to
increase the efficiency for a constant brightness, but the firing frequency is selected
in consideration of the switching chracteristics and other characteristics of the
firing circuit. It is considered that in the existing high frequency firing technique
from 10 to 60 KHz are desirable but if the high frequency firing technique advances
in the future then it will be sufficiently possible in view of practical use to effect
the firing with a pulse frequency of several hundred KHz.
[0028] When the firing is effected with high frequency pulses there is a tendency to shift
the mercury vapor towards the cathode electrode in the bulb, thus making the brightness
of the discharge lamp non-uniform also shortening the lifetime of the discharge lamps.
However, when firing is effected with an alternating current, there is not quite such
a risk.
[0029] Another embodiment of the present invention will now be described in conjunction
with the result of experiments concerning a discharge lamp using, as a rare gas filling,
a mixture with a molar ratio of Kr to Ar of 1.0 to 0.2 and with the molar ratio X/Y
of the molar number X of the rare gas to the molar number Y of the mercury vapor equal
to 3.3x10
2 at a temperature T
n of 40°C of the running water, which is the apparent atom temperature of the rare
gas within the positive column.
[0030] The said molar ratio X/Y is a quantity approximately obtained from the ratio of the
presssure of the rare gas filling at 40° to the vapor pressure of the mercury at 40°C.
[0031] Figure 8 shows the variation in relative intensity of resonance radiation of mercury
at 253.7 mm for said discharge lamp fired with a peak current value of 0.42 A (of
substantially a rectangular wave) at 20 KHz in a stream of water at 40°C, with the
pause time period To changed. While in this figure the intensity is made 100% with
a pause time period To of zero, this value is about 17% higher than that in the firing
with a commercial electric source. As seen in Figure 8, the intensity becomes maximum
with the time period To of 7 to 8x10-
6 second and the increase in relative intensity reaches 35%. Also for time periods
To of more than 15x10-
6 seconds the intensity is less than that in the absence of the pause time period To.
Still considerably strong moving striations exist in the positive column with a time
period To of zero, but with the time limit period To ranging from 0.5 to 15x10
-6 seconds the peak current value is increased and the moving striations disappear or
are sharply reduced owing to the zero-voltage time period To assuming that the peak
value of the source voltage is kept constant. Even if the peak current value is further
lowered to a constant value of 0.42 A then the moving striations do not increase as
much as when the time period To is zero.
[0032] Figure 9 shows the variation in relative intensity of the radiation at 253.7 mm when
the same discharge lamp as that used in the measurements of Figure 8 is used and the
firing frequency is changed. The solid line in Figure 9 illustrates the case where
the pause time period To is a constant of about 7x 10
-6 at frequencies of not higher than 36 KHz and where the ratio of the time period T
1 to To is set to about 1 at frequencies in excess of 36 KHz. The chain line with single
dots is the case where the time period To is zero. For both cases the temperature
of running water was 40°C and the peak current value was 0.42 A. Figure 9 shows the
intensity of radiation with the firing effected by a commercial electric source as
100%. As seen in Figure 9, the effect of providing the pause time period To is always
observed at firing frequencies not less than 1 KHz and that effect is maximum when
the firing frequency is near to 20 KHz. It is considered that the temperature of 40°C
of the running water corresponds to 25°C for windless air.
[0033] The effect of providing the time period To has been similarly observed in conjunction
with various discharge lamps having each simple substance of Kr and Xe as the rare
gas, the peak current value of from 0.2 to 2 A, the running water temperature of from
5 to 60°C and the molar ratio X/Y during the firing ranging from 0.5x10
2 to 1.Ox10
4 as in said discharge lamp.
[0034] The limitation of the molar ratio X/Y according to the present invention results
from the fact that, when the sort of rare gases, the firing frequency and the pause
time period To are determined, the generation and extinction of the moving striations
is effected on a boundary made of a border line as determined by the molar ratio X/Y
and the apparent atom temperature T
n of the rare gas. Also in this embodiment the lamp was fired by means of the circuit
of the configuration shown in Figure 6 and brought into the steady state with said
firing device A used, after which the measurements of the magnitude of the luminous
flux and electric power were effected.
[0035] When said 40 W discharge lamp 4 filled with Ar and having the inside tube diameter
D of 30 mm was fired with a peak current value of 0.42 A under said conditions, the
molar ratio X/Y (which was obtained assuming that the atom temperature of the rare
gas corresponds to the temperature on the central portion of the tube and the vapor
pressure of mercury corresponds to the temperature of the coldest portion) has amounted
to 0.64x10
8 and high values not previously existing were provided so that, as compared with the
firing with the commercial frequency, the increase in efficiency of the lamp alone
was about 16% and the increase in efficiency of the device as a whole was about 30%.
[0036] Subsequently when an electric discharge lamp similar in size of the bulb to said
embodiment and having a molar mixture ratio of Kr to Ar of 1.0 to 0.2 was fired under
conditions similar to those described above, the molar ratio X/Y of the mixed rare
gas to the mercury vapor amounted to 0.4x10
3 while the increase in efficiency of the lamp alone was about 19% and the increase
in efficiency of the device as a whole was about 32%.
[0037] When a discharge lamp having an inside tube diameter D of 23 mm and a tube length
of 1187 mm and filled with elementary Kr alone has been fired under the conditions
similar to those for said embodiment, the molar ratio X/Y amounted to 0.7x10
2 while the increase in efficiency of the lamp alone was about 20% and the increase
in efficiency of the device as a whole was about 33%.
[0038] Also when this discharge lamp 4 filled with Kr was fired with the peak current value
of 0.23 A, the molar ratio X/Y amounted to 0.17x10
3 while the increase in efficiency of the lamp alone was about 22% and the increase
in efficiency of the device as a whole was about 34%.
[0039] When a bulb having an inside tube diameter D of 36 mm and a tube length L of 2354
mm was filled with a rare gas mixture having a molar mixture ratio of Ar to Kr to
Ne of 7 to 9 to 4 and fired with a peak current value of 0.8 A, the molar ratio X/Y
amounted to 0.25x10
3 while the increase in efficiency of a lamp alone was about 15% and the increase in
efficiency of the device as a whole was about 34%.
[0040] Also a discharge lamp was fired with a peak current value of 2 A, with an In-Hg amalgam
or amalgams disposed in the vicinity of the electrodes 2 in place of the liquid phase
mercury b, with a bulb 36 mm in inside tube diameter and 2354 mm in tube length L
filled with a rare gas mixture having a molar mixture ratio of Ne to Kr of 8 to 2.
At that time the vapor pressure of the mercury was 4.5x 1 0-3 Torrs and the molar
ratio X/Y amounted to 0.56x 103, while the increase in efficiency of the lamp alone
was 14% and the increase in efficiency of the device as a whole was about 36%.
[0041] Said embodiments relate to discharge lamps comparatively high in practical use and
illustrate only several examples of the effect of the present invention. However when
said experiments are considered, the fact that the lamp efficiency is devised to increase
by the provision of the proper pause time period To can be said to be effective for
a very wide variety of discharge lamps. The maximum value of the relative magnitude
of the luminous flux is changed with the firing frequency, the pause time period,
the composition of gases filled in the lamp etc., but it has been confirmed that,
when the firing is effected at not less than 1 KHz and the pause time period is 0.5
to 15
lis, the relative magnitude of the luminous flux is increased as compared with the
conventional firing at a commercial frequency without the provision of the pause time
period.