BACKGROUND OF THE INVENTION:
[0001] This invention relates to a solidified product for the disposal of radioactive wastes
produced at nuclear power plants, etc., and more particularly it relates to a solidified
product of radioactive waste for disposal incorporating an improvement to the conventional
solidified coating of a mass of radioactive waste packed in a container.
[0002] Heretofore, radioactive waste has been encapsulated in a solidifying material such
as cement, plastic, asphalt, etc., and is then placed in a drum to form a solidified
product of radioactive waste for the disposal thereof. This encapsulated product,
because of its nature, tends to become porous when solidified, so that, in view of
this water perviousness, it is inevitable that the ratio of waste being treated to
the solidifying covering material is limited when forming this product. This cannot
meet the demands of volume reduction in the disposal of a large quantity of radioactive
waste such as that produced at a nuclear power plant.
SUMMARY OF THE INVENTION:
[0003] The present invention has the object of providing a solidified product of radioactive
waste for the disposal thereof, by which the volume of radioactive waste that can
be treated when forming a solidified mass confined in a container can be increased
by an inexpensive means.
[0004] According to the present invention, in order to accomplish the above object, the
radioactive waste being treated is first coated with a layer of an inorganic or organic
material which is solidified, the surface of this solidified layer is then covered
with a water-impervious layer, and the thus coated mass of radioactive waste is placed
in a sealed container. Thus the present invention is characterized by the formation
of a water-impervious layer on the surface of a solidified layer to ensure a complete
prevention of the leakage of radioactive material due to the penetration of water
while allowing a substantial reduction in the thickness of the coating layer itself.
[0005] Among the available solidifying agents for encapsulating radioactive waste, plastic
is the most desirable from the aspect of volume reduction, but cement is highly valued
from the safety viewpoint based on the results of practical use in many fields.
[0006] The present invention also makes it possible to use even an inorganic material such
as an alkali silicate solution as the solidifying agent which is more stable and has
higher volume-reducing ability than the above conventional materials, while avoiding
an increase of the thickness of the coating due to the porous property of the material
to allow a highly efficient and compact packing of the waste material. BRIEF DESCRIPTION
OF THE DRAWING:
The drawing is a schematic sectional view of a complete solidified product of radioactive
waste for the disposal thereof according to an embodiment of this invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT:
[0007] The present invention will now be described by way of an embodiment thereof while
referring to the accompanying drawing.
[0008] A container 1, which is open at one end, is set upright with its open end facing
upwards, and an alkali silicate solution is poured thereinto as a solidifying agent
while said container 1 is rotated about its vertical axis. As the container 1 rotates,
the solidifying agent adheres in the form of a thin film to the inner surface of the
container 1 by virtue of centrifugal force to form a layer 2. The layer 2 can maintain
this thin film-like state for a certain period of time because of the viscosity of
the solidifying agent. A layer of glass fiber 3 impregnated with the alkali silicate
solution is laid on the surface of the film-like layer of solidifying agent 2 before
the solidifying agent sets completely. The container 1 is rotated about its vertical
axis with the glass fiber 3 adhering to the surface of said layer 2. Because of this
rotation, the solidifying agent impregnating the glass fiber 3 and the layer of solidifying
agent 2 adhering in the form of a thin film to the inner surface of the container
1 are combined into a single layer of solidifying agent. The glass fiber is embedded
in this layer and the solidifying agent sufficiently penetrates between the individual
fibers. The solidifying agent is dried so as to set under these conditions. The solidifying
agent flows gravitationally down the inner surface of the glass fiber layer 3 and,
as a result, a rough surface 4 is created on the inner surface of this glass fiber
layer 3. A water-impervious layer 5 is then formed on this rough surface 4 of the
glass fiber layer 3 as described below.
[0009] Then the alkali silicate solution acting as the Solidifying agent is spread over
the bottom of the container 1 to form a thin layer 6 in a manner similar to the layer
formed over the innder surface of the container described above, and a layer of glass
fiber 7
.is laid on the surface of said layer 6 before it sets completely. This glass fiber
layer 7 is impregnated with the alkali silicate solution and the latter is dried and
solidified in the same way as the inner surface of the container 1 described above.
The alkali silicate solution impregnating the glass fiber 7 may be that which has
flowed down the inner surface of the container 1, or it may be separately supplied
from the outside. Any superfluous alkali silicate solution impregnating the glass
fiber layer 7 is removed from the container 1, and a rough surface 8 is created on
the surface of said glass fiber layer 7 in the same manner as that on the inner surface
of the container 1 described above.
[0010] Water-impervious layers 5; 9 are formed over said rough surfaces 4, 8 of the respective
glass fiber layers 3, 7 in the following way. The container 1 is sealed and evacuated
to create a negative pressure therein, and then the water-impervious material is poured
into this evacuated container 1, whereby the inter-fiber spaces in the glass fiber
layers 3, 7 covering the inner surface of the container 1 are also placed under a
negative pressure, allowing said water-impervious material to fill up even the most
minute spaces between the individual fibers. An inorganic ceramic material, for example
a glaze having the composition of 61% Si0
2, 14% B
20
3, 10% A1
20
3, 8% N0
20 and 7% K
20, is preferred as the water-impervious material used in this invention. This water-impervious
material is applied over the rough surfaces 4, 8
rof said glass fiber layers 3, 7 so that it penetrates into said layers 3, 7. The whole
assembly is fired at a temperature of 900° to 1,300°C to thereby form a solidified
container having water-impervious layers 5, 9.
[0011] Compression molded pellets of radioactive waste are packed into this solidified container,
and then the alkali silicate solution is poused therein so that all of the pellets
are coated with the solution, and then glass fiber 10 is placed on the top of the
waste. This glass fiber 10 is then impregnated with the alkali silicate solution,
solidified and fired to form the same water-impervious layer 11 as those on the sides
and bottom of the container. A layer 12 of the alkali silicate solution alone is then
provided on said water-impervious layer 11 and finally the container is sealed by
a cover 13.
[0012] According to this method of forming a solidified product of radioactive waste, the
glass fiber adhere fast to the inner surface of the container 1 because of the alkali
silicate solution, while the water-impervious layers 5, 9, 11 also adhere securely
to the roughened surfaces of the glass fiber layers 3, 7, 10 through the medium of
the alkali silicate solution, so that a solidified coating with a high resistance
to water from the outside of the container is obtained. Therefore, even if the solidified
coating is relatively reduced in thickness, a sufficient water resistance is still
provided, and thus it is possible to increase the amount of waste that can be packed
into the solidified coating, compared with the conventional practice in which the
waste is covered with a solidified coating alone. This device can thus realize a highly
efficient disposal of radioactive waste.
[0013] When using a glaze having a composition such as that given above for the formation
of the water-impervious layer, a particularly good workability is provided owing to
the low fusing point of such a glaze, but it is also possible with this invention
to use other materials having a good adhesion to both the container and the solidified
layer, for example a polymerizable monomer such as unsaturated polyester, methyl methacrylate,
styrene resin and other water-resistant resins (including water-resistant paints)
as well as ceramics.
[0014] Use of glass fiber as a solidifying agent-absorbing layer as in the above embodiment
provides the advantage that a solidified coating with a perfect water imperviousness
can be obtained with maximal workability while retaining the economic advantage.
[0015] In the foregoing embodiment, the waste is packed in the form of pellets, but in this
invention, the waste need not necessarily be formed into pallets, it could be powdered,
mixed with an alkali silicate and then solidified in a manner similar to the above.
This procedure can also provide a solidified product with high water resistance.
[0016] It will be obvious that both organic and inorganic materials can be used for forming
the solidified coating in this invention.
[0017] As described above, it is possible with this invention to obtain a water-resistant
and economically advantageous solidified product of radioactive waste for disposal
even when using a porous solidifying agent such as an alkali silicate solution for
which a good applicability has been proved in practice, by forming a water-impervious
layer over the inside of the container. This makes it possible to pack more radioactive
waste into a solidified coating, in other words, the amount of radioactive waste that
can be contained in a solidified product is appreciably increased. This also leads
to a reduction of the space required for the storage or disposal of radioactive waste.
1. A solidified product of radioactive waste for disposal, which product is formed
by covering the external surface of a mass of radioactive waste with a solidified
layer composed of an inorganic or organic material and placing the thus covered mass
of radioactive waste in a sealed container, characterized in that a water-impervious
layer (5, 9) is provided on the surface of said solidified layer (2, 6, 12).
2. The solidified product of radioactive waste for disposal according to Claim 1,
wherein said water-impervious layer (5, 9) is composed of a water-resistant resin,
glaze, or a ceramic material.
3. The solidified product of radioactive waste for disposal according to Claim 1,
wherein a layer (3) of glass fiber is provided extending over and also sandwiched
between both said water-impervious layer (5, 9) and said solidified layer (2, 6, 12).