FIELD OF TECHNOLOGY:
[0001] This invention relates to a portable hair styling appliance utilizing an inflammable
gas as a source of heat for curling hair, which is effective to accomplish safe and
stabilized combustion and which is reduced in size by rationalizing the construction.
BACKGROUND ART:
[0002] Hitherto, in portable appliances necessitating a source of heat, most of them are
primarily of electric type or of a type utilizing a fiel such as gas or petroleum.
However, the electric type is inconvenient in that it requires a cord whereas, in
the cordless type such as gas or petroleum, it is difficult to achieve the supply
of a stabilized amount of fuel because the vapor pressure of the gas tends to vary
remarkedly with temperature. For this reason, the use of a regulator can be contemplated,
but it tends to lead to the increased size and also to the increased price. Accordingly,
no sufficient measures have been taken at.present despite the fact that the pressure
regulation is necessary in portable, compact appliances such as a hair styling appliance.
DISCLOSURE OF THE INVENTION:
[0003] Accordingly, this invention is such that, by integrating a storage tank for an inflammable
gas together with a regulator for adjusting the gas pressure and also by providing
gas inlet and outlet so as to orient generally at right angles to each other, the
gas pressure is rendered constant irrespective of change in temperature thereby to
achieve a safety and stabilized combustion and, at the same time, the whole construction
can be rendered compact even though the regulator is used.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0004] Fig. 1 is a perspective view showing the outer appearance of a gas cylinder and a
hair styling appliance according to one embodiment of the invention; Fig. 2 is a sectional
view of the hair styling appliance of Fig. 2; Fig '-. 3 is a perspective view showing
an associated construction between a tank and a pressure regulator; Fig. 4 is a sectional
view, on an enlarged scale, of an essential portion of Fig. 3; Figs. 5 and 6 are sectional
views, on an enlarged scale, of a burner unit in a normal condition and an abnormal
condition; Fig. 7 is a perspective view showing an essential portion of the burner
in sectional representation; Fig. 8 is a perspective view of a safety metal; Fig.
9 is a sectional view showing the relationship between an igniter heater and catalysts;
Fig. 10 is an exploded view showing connector areas for the igniter; Fig. 11 is a
perspective view showing the burner unit and a combustion display area in sectional
representation; and Fig. 12 is a perspective view of a curler cap.
BEST MODE FOR CARRYING OUT THE INVENTION:
[0005] A hair styling appliance according to one embodiment of this invention is shown in
Fig. 1, and its basic construction comprises a body accommodating function elements
and a principal portion positioned at the tip thereof and a curler unit having a-burner
therein for styling hair, the combustion control of the burner being carried out through
a switch manipulating unit provided in the body. While Fig. 2 show the construction
thereof, a body casing 1 constituting the body is covered by a body cover 2 and, within
the interior of the body defined by them, there is accommodated a tank 3 for the storage
of an inflammable gas and a pressure regulator 4 for adjusting the gas pressure. The
pressure regulator 4 is fitted with a nozzle support 5 having a nozzle 7 mounted thereon
through a nozzle holder 6 so as to extend in parallel to the pressure regulator 4.
The nozzle 7 is in turn connected to a burner 9 through a piping 8. The burner 9 has
an air intake port 10 defined therein for the introduction of air thereinto from the
outside. In the body casing 1, a switch knob 12 mounted in a switch support 11 is
provided in a manner biased in one direction by a spring 13, thereby constituting
a switch manipulating unit. A switch terminal 14 movable to and fro in response to
the forward and backward movement of the switch knob 12 is also mounted on the switch
support 11. The switch terminal 14 has a contact area 15 at the tip thereof which
faces a conductor area 17 on a switch board 16.
[0006] In the above described construction, an inflmmable gas emerging from the tank 3 flows
through the pressure regulator 4 and, after having passed in a pressure controlled
manner through the nozzle support 5 and the nozzle holder 6, is discharged from the
nozzle 7. It is so designed that the supply of the inflammable gas can be effected
by moving the switch support 11 forwards to pull the nozzle 7 forwards thereby to
allow a valve to open. The inflammable gas emerging from the nozzle 7 then enters
the burner 9 through the piping 8 and is, afte having drawn an air through the air
intake port 10 by the venturi effect, jetted in the form of a mixed gas of air and
inflammable gas from the burner 9.
[0007] The tip of the burner 9 is located inside a heater holder 18 of electrically insulating
material provided at one end of the body casing 1. Accordingly, the mixed gas flows
through the inside of the heater holder 18 and then impinges upon a first catalyst
20 at the tip of the heater holder 18. The first catalyst 20 and a second catalyst
21 are retained by a catalyst retainer 22 and a heater 19 is positioned sandwiched
therebetween. The heater 19 is that, when the switch support 11 is moved forwards
to pull the nozzle 7 operatable to open and close the inflammable gas and the switch
knob 12 is then depressed, the contact area 15 of the switch terminal 14 moves downwards
and then contacts the conductor area 17 of the switch board 16 to establish a closed
circuit through connectors 23 and 26 and lead wire 27 whereby the mixed gas is heated
by the heater 19 to a temperature at which it undergoes a catalytic combustion. The
mixed gas is catalytically burned by the first and second catalysts 20 and 21, the
temperature of each of which has been raised, and generates heat energies which in
turn increase the temperature of a curling pipe 24 positioned exteriorly thereof thereby
increasing the temperature of a brush 25 exteriorly of the pipe to.a value suitable
for hair styling. Exhaust gases after the- combustion are discharged to the outside
through a clearance 29 in the curler cap 28 of the curling pipe 24 and are guided
towards the brush 25. It is to be noted that the curling pipe 24 is removably mounted
on the body casing 1 by means of screws or the like and constitutes a curler unit.
[0008] Within the body cover 2, there is arranged batteries 30 between terminals 31 and
32 and positioned in recesses defined in the tank 3 in parallel relation to the tank
3. The terminal 32 is connected to a heater circuit through a lead wire 33. A cap
36 is removably mounted on one end of the body cover 2 and is formed with a plug-in
aperture 37 in alignment with an inflammable gas injection port 35. The cap 36 can
be selectively removed from and mounted on the body cover 2 by compressing a gripping
area 39 to manipulate a fitting area 38. The gas cylinder 40 is used to inject the
gas into the tank 3 with its nozzle 41 inserted through the plug-in aperture 37. It
is to be noted that the inflammable gas stored in the tank 3 may be an LP gas including
butane or propane as its main component. This is because the storage in the form of
liquid makes it possible to minimize the capacity of the tank 3 and, since the vapor
pressure is not so high relatively at a normal temperature, the design of the structure
and the strength of the tank 3 can be carried out with no difficulty. Moreover, it
is because of the ready availability in respect of the j nitability, the stability
and the amount of heat energies during the combustion.
[0009] And, as shown in Figs. 3 and 4, the tank 3 and the pressure regulator 4 are made
of resin and are integrally connected together by fusing at a weld area 45 while engagement
indents 43 are engaged with positioning area 44 for the engagement indents in a non-rotatable
manner. Because of this, no piping between the tank 3 and the regulator 4 is required,
thereby making it possible to minimize the size with the increased reliability and
strength of the sealed interface. In this embodiment, the welding at the weld area
45 is carried out by the use of an ultrasonic wave. Alternatively, it is possible
to form the weld area by the utilization of the area of the engagement indents 43.
Moreover, as is the case with the welding between the tank 3 and the regulator 4,
the nozzle support 5 is also fusion bonded to the regulator 4 by the use of an ultrasonic
wave.
[0010] The gas outlet 47 is provided on a side face of the regulator 4 so as to face in
a direction substantially at right angles to the gas inlet 46 of the regulator 4.
This is for the purpose of minimizing the longitudinal dimension so that the appliance
can be rendered compact when the nozzle 7 is pulled by the switch support 11 through
a ring 42.
[0011] The pressure regulation will now be described. The LP gas enters the gas inle 46
in the form as gasified through a cotton wick 48 after the pressure has been reduced
.by an urethane 51 compressed by an urethane retaining screw 50 sealed by an O-ring
49. The pressure adjustment is such that a diaphragm 54 adapted to receive a pressure
from front by the action of a pressure adjusting spring 53 compressed by a pressure
adjusting screw 52 and also to receive a gas pressure from rear is displaced to and
fro by the difference between the gas pressure and the spring force whereby, when
the gas pressure is high, a pressure adjusting pin 55 reduces a clearance between
it and a pressure adjusting packing 56 to reduce the gas pressure in the gas outlet
47, whereas when the pressure in the gas inlet 46 is low, the diaphragm 54 is displaced
rearwards and, therefore, the action reverse to that described above takes place to
increase the gas pressure in the gas outlet 47, wherefore the gas pressure in the
gas outlet 47 can be kept constant. 57 is a nozzle packing for interrupting and establishing
the flow of the gas towards the nozzle 7, and the nozzle 7 is sealed by a nozzle O-ring
58 and applied with a force by a nozzle spring 59, non-removably set in position by
a nozzle spring retainer 60, in a direction necessary to interrupt the flow of the
gas. On one side adjacent the nozzle packing 57, the nozzle 7 is formed with a gas
passage 34 through which the inflammable gas flows into the nozzle 7.
[0012] Fig. 5 illustrates an interior structure of the burner 9. The gas supplied througn
the piping 8 flows int the burner 9 through an inlet portion 62 in a burner inlet
piece 61. Within the burner 9, there is, fitted a rinf 64 having a fine aperture 63
(10 to 200 µm in diameter was appropriate.) forming an orifice necessary to accelerate
the flow of the gas in an amount necessary to achieve combustion and to draw the air
through the air intake port 10 by the venturi effect. This fitting is carried out
by threading a rinf retainer 66, having a filter 65 of sintered metal alloy built
therein, to seal so that the gas can be swept off. In addition, within the burner
inlet piece 61 sealed by a burner piece 0-ring 67, a safety valve 69 having a T-shaped
packing 68 of a T-shaped configuration at the tip thereof is positioned as shown in
Fig. 7. The safety valve 69 is, while applied with a pressure by a safety valve spring
70, inserted in a safety metal 71 having a gas passage 72 of a shape as shown in Fig.
8, and the safety metal 71 pressure- fitted into the burner inlet piece 61. This is
for the purpose that, in the event that a large amount of the gas flows to the burner
unit with the combustion temperature consequently increased abnormally by reason of
the occurrence of any accident, the heat thereof is transmitted to the burner 9 to
melt the safety metal 71, which is a metal of low melting point, so that the safety
valve 9 can be pushed forwards by the safety valve spring 70 as shown in Fig. 6 thereby
allowing the T-shaped packing 68 to abut a rinf retainer inlet 73 in the rinf retainer
66 to interrupt the flow of the gas from the burner 9, said rinf retainer. inlet 73
having a shape similar to a crater and capable of giving a sealing effect.
[0013] A unit portion of the heater holder 18 is shown in Fig. 9 while a structure with
the catalysts 20 and 21 removed is shown in Fig. 10. This unit is featured in that,
since the life time of each of the heater 19 and the catalysts 20 and 21 is approximately
100 hours, the connectors 23 supporting the heater 19 and the connectors 26 secured
in the body casing 1 are releaseably engaged to each other in readiness for the replacement
and in that the heater holder 18 is provided with support steps 80 and 81 for holding
the catalysts so that the heater 19 and the catalysts 20 and 21 can be kept assuredly
in predetermined contact with each other to achieve an assured ignition. Within the
heater holder 18, there is fitted a rectifier plate 74 for causing the flow of the
gas to be directed towards the entire surfaces of the catalysts 20 and 21.
[0014] Fig. 11 illustrates a structure for facilitating the confirmation of an ignited condition
and the detection of the combustion temperature. The previously mentioned curler cap
28 is provided with a spiral bimetal 6 havine portion connected to the curler cap
28 and the other end secured to a bimetal shaft 75 as shown. This serves in such a
manner that, when the heater 16 is heated to a red.hot con
dition.to initiate combustion with the gas starting combustion at the catalysts 20
and 21, the temperature thereof is immediately detected and the bimetal 76 exerts
a rotational force with which the bimetal shaft 75 is rotated with a rotary member
77 at the tip thereof consequently rotated so that the ignited condition can be acknowledged
by the position of a display indicia 82 thereof and the fact that the heater 19 need
not be supplied with an electric current can be acknowledged for the ultimate purpose
of saving the life time of the heater 19 and that of the batteries.
[0015] In addition, since the angle of rotation varies depending on the combustion temperature,
the combustion temperature at a particular time can also be ascertained. Although
the outer appearance of the curler cap 28 is shown in Fig. 12, the exhaust gases are
adapted to flow through the clearance 29. Moreover, in order for the exhaust gases
to escape downwards, a skirt 78 is so provided to avoid a danger due to the forward
flow of the exhaust gases. Furthermore, the water vapor of the exhaust gases is adapted
to be guided by the skirt 78 towards the brush 25 and then towards the hair to facilitate
the hair styling.
[0016] In addition, in this embodiment, the body cover 2 is, as shown in Fig. 1, provided
with a slit 79 so that the tank 3 can be viewed from the outside to check the liquidized
gas remaining in the t-nk 3. Moreover, by providing this slit 79 at two locations
diagonal with each other, light is allowed to pass so that the amount of the liquidized
gas remaining in the tank 3 can more easily be checked.
[0017] Further, as shown in Fig. 3, the tank 3 has generally cylindrical recesses at its
upper portion for accommodating batteries 30 shown by the chain lines. Therefore,
the various elements can be accommodated within the cylindrical body, thereby rendering
it compact.
INDUSTRIAL APPLICABILITY:
[0018] As hereinbefore described, the hair styling appliance of this invention has its entire
structure rationalized and rendered compact even though the pressure regulator is
used, because the use is made of the pressure regulator for adjusting the gas pressure
at a constant value irrespective of change in temperature so that safety and steady
combustion can be attained and because the tank for the storage of the inflammable
gas and the pressure regulator are integrated together with the gas outlet arranged
substantially at right angles to the gas inlet.
1. A hair styling appliance characterized in that it comprises a body portion accommodating
function elements therein, a curling unit positioned at a front end thereof and having
a burner therein for hair styling, and a switch manipulating portion provided in the
body portion for controlling the combustion at the burner, said body portion including
a tank for the storage of inflammable gas to be supplied to the burner, a pressure
regulator for adjusting the gas pressure, a battery providing an electric power source
for the heater to ignite the inflammable gas and a nozzle coupled with the switch
manipulating portion, said curling unit being provided with catalysts in face-to-face
relation to the burner therein and a brush exteriorly thereof, said tank and gas regulator
in the body portion being integrated together while a gas outlet leading to the nozzle
is oriented substantially at right angles to a gas inlet in the pressure regulator
extending from the tank with the nozzle consequently extending in parallel to the
pressure regulator.
2. A hair styling appliance as defined in Claim 1, wherein the tank and the regulator
are made of resin and are fusion- bonded together after having been positioned with
each other by means of engagement indents.
3. A hair styling appliance as defined in Claim 1, wherein the nozzle is moved to
supply the inflammable gas to the nozzle by the slite operation of the switch manipulating
portion in the body portion.
4. A hair styling appliance as defined in Claim 1., wherein the heater is sandwiched
between the catalysts.
5. A hair styling appliance as defined in Claim 1, wherein connectors supporting the
heater are releaseably coupled to connectors secured in the body portion.
6. A hair styling appliance as defined in Claim 1, wherein the curling unit is provided
therein with a bimetal deformable under the influence of combustion heat, said bimetal
being provided with a member for visually displaying to the outside the deformation
of the bimetal.
7 A hair styling appliance as defined in Claim 1, wherein the curling unit is provided
at its front end with a curler cap for guiding combustion exhaust gases towards the
brush.
8. A hair styling appliance as defined in Claim 1, wherein the battery is accommodated
in a recess in the tank so as to extend in parallel relation thereto.
9. A hair styling appliance as defined in Claim 1, wherein the body portion is provided
with a slit through which the amount of the gas in the tank can be checked.
10. A hair styling appliance as defined in Claim 9, wherein the slits are provided
in substantially diagonally spaced positions.