[0001] This invention relates to a reel for storing an elongate flexible element, such as
a lay-flat hose.
[0002] In U.K. Patent No. 1419484 there is disclosed a reel for winding up cords or ropes
which comprises a reel body of circular configuration having a guide track thereon,
and a carrying handle slidingly mounted on the guide track in such a manner that relative
movement between the handle and the reel body is permitted. In this reel, the reel
body is of annular configuration, the guide track is provided on the inner periphery
of the reel body, and the carrying handle is disposed in a generally central position.
Because of the space occupied by the handle, the proportion of the overall volume
of the reel which is available for storing the rope or cord is necessarily limited.
[0003] It is an object of the present invention to overcome this particular drawback.
[0004] According to the invention, the guide track is provided about the outer periphery
of the circular reel body, so that the carrying handle is slidable along the reel
body periphery.
[0005] Preferably, the reel body includes a pair of circular side parts which are spaced
apart along the main axis of the reel body, the side parts having respective peripheral
flanges which together constitute said guide track, and the handle has guide grooves
therein in which the flanges are respectively slidingly received. Desirably, the flanges
extend away from one another in opposite directions from the side parts.
[0006] Advantageously, a low friction material is employed to facilitate sliding of the
carrying handle on the reel body, and may thus be provided between each guide track
and the respective guide groove. The low friction material can be provided in or on
the reel body and/or the carrying handle itself (for example by forming the whole
of the handle from such material). Alternatively, it can be provided in the form of
at least one insert which preferably spans the two side parts of the reel body so
that it locates between both guide tracks and their respective guide grooves. Desirably,
two such inserts are provided at positions on the_carrying handle which are angularly
spaced apart about the main axis of the reel body, although a single insert could
be provided extending for at least a substantial part of the lengths of the guide
grooves. Conveniently, the low friction material is a plastics material (such as nylon)
with a lubricant additive (for example molybdenum disulphide).
[0007] The carrying handle can be formed in two preferably identical parts which are separated
by a plane generally perpendicular to the major axis of the reel body, these parts
desirably being secured together by snap-fitting means. The reel body can similarly
be formed in two parts, although these parts will prefereably be secured together
by welding, rivetting, bolting or adhesive.
[0008] The reel body can have an operating handle mounted thereon for rotation about an
axis parallel to and spaced from the main axis of the reel body, so that a user can
rotate the reel body by holding the carrying handle in one hand and by turning the
operating handle with the other.
[0009] The invention will now be further described, by way of example only, with reference
to the accompanying drawings, in which:-
Figure 1 is a side view of a reel according to the present invention;
Figure 2 is a section taken along the line II-II in Figure 1; and
Figure 3 is a perspective view of a low friction insert which forms part of the reel.
[0010] Referring first to Figures 1 and 2, the illustrated reel comprises a reel body 10
of circular configuration upon which an elongate flexible element (such as a lay-flat
hose) can be stored. The body 10 is composed of two identical side parts 11 which
are separated by a plane 12 perpendicular to a main axis 13 of the body. Each of these
parts 11 is composed of a hub portion 14 and an annular rim portion 15 which are linked
together by radial spokes 16. The two parts 11 are jointed together at their hub portions
14 by means of rivets or bolts 17: alternatively, the parts may be welded or adhered
together. Each hub portion 14 has a radial slot 18 therein, and the two side parts
11 are secured together in a relative orientation such that the slots 18 in the hub
portions are mutually aligned. In order to ensure that the proper relative orientation
is achieved, each side part 11 has projections 19 on its hub portion 14 which locate
in corresponding recesses 20 in the hub portion of the other side part. The parts
11 are preferably moulded from plastics material, although they may alternatively
be formed from metal or stiff board.
[0011] The two side parts 11 are provided with respective flanges 21 on the outer peripheries
of their rim portions 15, the flanges 21 extending away from one another in opposite
directions from the side parts. The two flanges together constitute a guide track
on which a carrying handle 22 is slidingly mounted for movement along the outer periphery
of the reel body 10. The handle 22 has two sideways-directed extensions 23 shaped
so as to define guide grooves 24 in which the flanges 21 on the reel body are respectively
slidingly received. The handle 22 like the reel body is composed of two identical
parts 25 which are separated by the aforementioned plane 12, each of the parts 25
having formed thereon projections 26 which engage as a snap-fit in respective recess
27 in the other part. In Figure 2, only one such engaging projection and recess arrangement
is shown. The handle parts 25 are preferably moulded from plastics material.
[0012] In order to facilitate sliding motion of the carrying handle 22 along the reel body
periphery, two low-friction inserts 28 are provided between the flanges 21 and the
grooves 24 at positions (indicated by broken lines in Figure 1) which are angularly
spaced about the axis 13. One of the inserts 28 is shown in detail in Figure 3, the
other insert being identical thereto. Each insert is configured so that it spans the
two side parts 11 of the reel body 10, and has hook-shaped end formations 29 which
locate over the flanges 21 respectively. A portion of the insert between the formations
29 has depending legs 30 which locate between the side parts 11 of the reel body 10,
and upstanding locating pins 31 which are received between lug pairs 32 on the handle
22 (only one lug in each pair actually being shown). The pins 31 and lugs 32 serve
to locate the inserts 28 against movement relative to the handle 22 as the latter
moves along the reel body periphery.
[0013] The inserts 28 are moulded from a plastics material having a lubricant additive,
for example nylon containing molybdenum disulphide. To facilitate the moulding operation,
each insert is produced with formations 29 in an upright position as shown in full
lines in Figure 3, these formations subsequently being flexed downwardly into the
positions indicated in broken lines. To assist in this flexing action, each formation
29 is connected to the remainder of the insert 28 by way of an integral hinge 33.
[0014] The reel is assembled by first securing together the two side parts 11 of the reel
body 10 in the manner described above. The inserts 28 are then placed over the outer
periphery of the reel body 10, with the formations 29 being hooked over the flanges
21. Following this, the handle parts 25 are positioned over the inserts 28 such that
the locating pins 31 are received between the lugs 32, and with the flanges 21 on
the reel body parts 11 being received in the grooves 24. Finally, the handle parts
25 are snap-fitted together.
[0015] Instead of providing two separate inserts 28 at angularly spaced locations, a single
insert of low-friction material can be employed which extends for substantially the
full length of the grooves 24. Alternatively, the inserts can be omitted altogether,
with the low-friction material being provided in or on the reel body 10 or the handle
22 itself. In a particular example of this, the whole of the handle 22 is moulded
from the above-described low friction material.
[0016] Reference numeral 34 designates an operating handle which is mounted on one of the
reel body parts 11 for rotation about an axis 35 parallel to and spaced from the axis
13. By holding the carrying handle 22 in one hand and turning the operating handle
34 with the other, a user can cause the reel body 10 to rotate about the axis 13,
in order to wind an elongate flexible element onto or off the reel. In use, an end
of the flexible element will be received in the aligned slots 18 in the reel body
10. Where the flexible element is a lay-flat hose for example, an end connector on
the hose can be received in a central aperture 36 in the reel body with which the
slots 18 communicate. The end connector can be inserted in the aperture 36 by moving
the handle 22 to a position diametrically opposed to the slots 18, and by forcing
the rim portions 15 of the reel body parts 11 apart so that the end connector can
be passed therebetween and through a gap 37 between the two spokes 16 which flank
the slots 18.
[0017] In an alternative embodiment (not illustrated), the handle 22 includes means enabling
the reel to be placed upon a supporting surface, rather than being hand held, in order
that the user can unwind the flexible element therefrom. For example, the handle may
include a spike to enable the reel to be pressed into soft ground.
[0018] Although reference has been made above to the reel being used to store a lay-flat
hose, it will be apparent that the invention has a much wider applicability than this,
and other items such as wire or tube may equally well be stored.
[0019] Above, the reel body 10 has been described as being made in two pieces which are
secured together:.however, if desired the reel body can alternatively be produced
as a single-piece item. The same comments apply to the handle 22.
1. A reel for storing an elongate flexible element such as a lay-flat hose, comprising
a reel body (10) of circular configuration having a guide track (21) thereon, and
a carrying handle (22) slidingly mounted on the guide track (21) for movement relative
to the reel body (10), characterised in that the guide track (21) extends about the
outer periphery of the reel body (10).
2. A reel as claimed in claim 1, wherein the reel body (10) includes a pair of circular
side parts (11) which are spaced apart along the main axis (13) of the reel body (10),
the side parts (11) having respective peripheral flanges (21) which together constitute
the guide track, and the handle (22) has guide grooves (24) therein in which the flanges
(21) are respectively slidingly received.
3. A reel as claimed in claim 2, wherein the flanges (21) extend away from one another
in opposite directions from the side parts (11).
4. A reel as claimed in claim 2 or 3, wherein low friction material is provided between
each flange (21) and the respective guide groove (24).
5. A reel as claimed in claim 4, wherein the low friction material is provided in
or on the reel body (10) and/or the carrying handle (22).
6. A reel as claimed in claim 4, wherein the low friction material is provided in
the form of at least one insert (28).
7. A reel as claimed in claim 4, wherein the low friction material is provided in
the form of at least one insert (28) which spans the two side parts (11) of the reel
body so that it locates between both flanges (21) and their respective guide grooves
(24).
8. A reel as claimed in claim 7, wherein two such inserts (28) are provided at positions
on the carrying handle (22) which are angularly spaced apart about the main axis (13)
of the reel body (10).
9. A reel as claimed in claim 7, wherein a single insert (28) is provided and extends
for at least a substantial part of the length of the guide grooves (24).
10. A reel as claimed in claim 1, wherein a low friction material is employed to facilitate
sliding of the carrying handle (22) on the reel body (10.
11. A reel as claimed in any one of claims 5 to 10, wherein the low friction material
is a plastics material with a lubricant additive.
12. A reel as claimed in claim 11, wherein the plastics material is nylon.
13. A reel as claimed in claim 11 or 12, wherein the lubricant additive is molybdenum
disulphide.
14. A reel as claimed in any preceding claim, wherein the carrying handle (22) is
formed in two preferably identical parts (25) which are separated by a plane (12)
generally perpendicular to the main axis (12) of the reel body.
15. A reel as claimed in claim 15, wherein the two parts (25) of the handle (22) are
secured together by means of snap-fitting means.
16. A reel as claimed in any preceding claim, wherein the reel body (10) is formed
in two preferably identical parts (11) which are separated by a plane (12) generally
perpendicular to said main axis (13).
17. A reel as claimed in claim 16, wherein the two parts (11) of the reel body (10)
are secured together by welding, rivetting, bolting or adhesive.
18. A reel as claimed in any preceding claim, wherein the reel body (10) has an operating
handle (34) mounted thereon for rotation about an axis (35) parallel to and spaced
from said main axis (13).
19. A reel as claimed in any preceding claim, wherein at least one of the reel body
(10) and the handle (22) is moulded from plastics material.