[0001] The invention relates to a catalytically active powder, its preparation, as well
as a method using said powder to make insulating substrates active for receiving electrolessly
deposited metal in a coherent metal layer.
[0002] Catalytically active powders directly suitable foractivat- ing a substrate for electroless
metallization were not known previously.
[0003] In deposition of metal on insulating substrates such as for instance plastics, the
following methods may be employed: deposition of metal under vacuum, application of
conductive paints followed by electrolytical metal deposition as well as electroless
metallization, the latter in addition possibly being followed by an electrolytical
metallization.
[0004] Electroless metallization has gained a widespread use within electrotechnics as well
as for metallizing finished plastics. A disadvantage of the known methods for electroless
metallization is the series of wet process steps used within the commercial utilization
in order to achieve a sufficient adhesion of the metal layer to the surface of the
substrate. The process steps are frequently carried out in the following sequence:
Etching, neutralizing, sensibilization, activation, acceleration, and electroless
metal deposition. In a great number of processes, sensibilization and activation constitute
one process step since the purpose thereof is to situate the catalyzing seeds on the
surface of the substrate, said seeds catalyzing the metal deposition from the bath
in a metallizing bath. Such a catalyst sensitizes and activates an insulating surface
for electroless metallization in one step and consists for instance of a mixture of
SnCl
2 and PdCl
2, the so-called palladium-tin system. This system usually includes an aqueous solution
of a colloidal nature since it is important to stabilize the system as precipitation
reactions otherwise occur involving aging and destruction of the catalyzing effect.
[0005] The patent literature refers to both organic and aqueous solutions, which by influencing
an insulating substrate may make said substrate receptive to electroless metal deposition.
Danish printed accepted specification No. 132,801 describes how a compound of an element
from group 8 or 1B of the periodic system or mixtures thereof in an oraanic solvent,which
in addition may contain an adhesive, may wet a substrate and make it catalytically
active. German Offenlegungsschrift No. 26 36 457 also states an aqueous catalytic
lacquer for the production of printed circuits and comprising a binder, a metal compound,
a complex builder, and a reducing agent. Upon the application and drying¡ said metal
compound is present as metal seeds which may be additionally reinforced through electroless
metallizing. Aqueous solutions have previously been encumbered with the draw-back
that hydrophobic plastic substrates can only be wetted with difficulty. This feature
was especially recognized by the so-called two-step process with separated sensibilization
and activation steps, cf. e.g. US patent specification No. 4,042,730, or more detailed
"Metallic Coating of Plastics" . by William Golde, Vol. I, especially Chapter V. The
Danish patent applications
Nos. 1507/79, 4277/80, and 3300/81 state a method and powders for a dry sensibilization
of the surface of an insulating substrate possessing several advantages compared to
the state of the art, inter alia concerning the distribution of the adhesion of the
metal and concerning reduced expenses by the metal deposition. It should in this connection
be stated that the sensibilization is a process step in which a chemical "sensitizer"
is applied to the surface of a substrate. This chemical compound provides good adherence
for an activator/catalyst to the substrate which is deposited'in a galvanic process
by contact with an aqueous solution containing said activator/catalyst.
[0006] Another manner of making substrates catalytically active for electroless metal deposition
includes adhering solid particles to the surface of the substrate, said solid particles
being catalytical towards electroless metal deposition. Most suitable are the systems
including particles of a colloidal nature, and systems are known including precious
metals, as well as other systems having an effect with non-precious metals. The aqueous
SnCl
2/PdCl
2 catalyst is the most frequently used since a reasonable stability of the aqueous
solution is obtainable. US patent specification No. 3,011,920 describes a process
for preparing such a colloidal catalyst, which before the use is accelerated through
addition of acid or base. Solid catalyst mixtures - used for the preparation of an
optically transparent liquid - have been described in US patent specification No.
3,672,923. Such systems are generally encumbered with the problem of a lacking long-term
stability, and the literature within the field describes aging effects and the importance
of the use of an accelerator solution. Within electroless metallizing, an accelerator
solution means a solution of chemicals with an acid or alkaline reaction, the influence
of which on the activated substrate promotes the initiation of an electroless metal
deposition. In the present connection, the catalyst solution may in addition have
an activating effect on the catalytic powder melted down, which corresponds to the
fact that the catalyst solution in the hitherto known commercial utilization is activated
before use through addition of a chemical. There is still doubt about the actual functioning
of these systems, and a discussion thereof appears inter alia from "An Electon Diffraction
Study on Mixed PdCl
2/SnCl
2 Catalysts for Electroless Plating" by T. Osaka et al. in Jour. Electrochem. Soc.',
Nov. 1980, p 2443ff and "A Study on Activation and Acceleration by Mixed PdCl
2/SnCl
2 Catalysts for Electroless Metal Deposition" by R. Zeblenski in the same journal,
December 1980, p 2652ff.
[0007] It has long been desired to obtain an improved stability of the PdCl
2/SnCl
2 catalysts which have gained a widespread use for processes within electrotechnics,
cf. inter alia US patent specification No. 4,187,198 and US patent specification No.
4,212,768. Regarding the effect of these cata- . lysts it is considered probable that
the precious metal (e. g.Pd) in the elemental form is stabilized by tin compounds
in the solution.
[0008] As described in US patent specification No. 3,993,799 it has turned out that systems
including colloidal particles of non-precious metals are also catalytic for electroless
metal deposition when appropriate baths are employed. It has in connection with such
systems been difficult to obtain a high catalytic activity simultaneously with a good
stability. US patent specification No. 3,958,048 describes how the colloidal nature
could disappear in less than 24 hours. US patent specification No. 4,167,596 describes
the use of hydro-oxides understood as a mixture of oxides and hydroxides of cobalt,
nickel, iron, copper, and mixtures thereof while adding stabilizers, surfactants,
and reactivity-modifying compounds. Upon immersion of the substrate into such a col-
loidal system, following rinsing a further immersion is carried out in a solution
with a reducing compound. Apart from the wetting of the substrate such a process has
the drawback that it cannot be carried out selectively. It has been decribed in the
patent literature how an improved adhesion can be obtained, cf. inter alia US patent
specification No. 4,233,344, wherein hydrazine hydrate is used as adhesion-improving
agent. A change of the pH in the colloidal system, cf. US patent specification No.
4,220,678, changes the charge on the colloidal particles, which has an influence on
the adhesion of said particles to the substrate.
[0009] It is the object of the invention to provide a powder for use for dry activation
of a substrate for electroless metallization which after being melted down in a prescribed
pattern on the substrate results in improved adhesion between the colloidal, catalyzing/activating
systems and the insulating substrate.
[0010] It is a further object of the invention to provide a powder of the type mentioned
above which contains the catalyzing/ activating chemical compounds for use in electroless
metallization in a very stable form.
[0011] These objects are achieved by the powder according to the invention which is characterized
in that it comprises fine-grained particles of a plastic material and at least one
chemical compound which is a catalyst for electroless metallization, as well as a
surfactant, whereby said chemical compound and said surfactant are present in an amount
of 0.2 - 20 % by weight and 0.01 - 10 % by weight, respectively, both parts being
calculated on the plastic material. Preferably the catalytically active chemical compound
is contained in the powder in an amount of 1 to 5 % by weight and the surfactant in
an amount of 0.1 to 1 % by weight.
[0012] After being melted down onto a substrate and if desired after a suitable acceleration
step the substrate can be electrolessly metallized. The use of the powder according
to the invention results in a metal layer adhering very well to the melted down plastic
powder and showing limits (meaning edges or borders) which are well defined by the
distribution (pattern) of the melted down plastic powder.
[0013] Claim 2 deals with catalytically active compounds which have proved particularly
suitable as ingredients of a powder active for electroless metallizing.
[0014] Claim 3 deals with hydro-oxides of metals capable of activating for electroless metallizing
when unstable metallizing baths may be used.
[0015] Claim 4 deals with a commercial catalyst of the PdCl
2/SnCl
2 type which may be used as an ingredient in a powder according to the invention.
[0016] Claim 5 deals with a powder where the active chemical compounds for electroless metallizing
have been dispersed in the plastic material as colloidal particles.
[0017] Claim 6 deals with a composition of a surfactant which as an ingredient in the powder
ensures a good contact with the metallizing bath, whereby a coherent metal layer is
obtained.
[0018] Claim 7 indicates that a magnetic material may be incorporated into the powder in
such a manner that the powder may be transferred magnetostatically or charged electrostatically
in a controlled manner by means of a magneticbrush arrangement.
[0019] Claim 8 deals with a method for the preparation of the powder according to the invention,
said method ensuring a homogenous distribution of the catalytically active compounds
on each powder particle.
[0020] Claim 9 indicates that the plastic suspension is spray dried, whereby a powder having
a uniform particle size is obtained.
[0021] Claim 10 states that prior to the drying of the plastic suspension, a reducing compound
is added, the reaction of said reducing compounds with the catalytically active compounds
improving the deposition of metal.
[0022] Claim 11 states that the powder melted down onto a substrate is treated in a salt-acid
or alkaline medium with the purpose of improving the deposition of metal and obtaining
an improved adhesion of the metal to the plastic powder melted down.
[0023] Claim 12 states that the powder is suitable for obtaining metallizing of an insulating
substrate.
[0024] Claim 13 indicates that the powder is electrostatically transferable to a substrate.
[0025] Claim 14 states that magnetic compounds built in may ensure a magnetostatic transfer.
5
[0026] The powder according to the invention comprising a plastic powder which contains
the well-known PdCl
2/SnCl
2 catalysts or another precious metal catalyst of colloidal nature or hydro-oxides
of non-precious metals as well as a sur-0 factant, has the advantage that after melting
down the powder onto a substrate and suitable acceleration, metallization of the substrate
with a good adhesion of the deposited metal and sharp metallizing limits becomes possible.
[0027] Such a powder provides an essential improvement compared to 5 the prior art. Thus
the stability of the catalyzing compounds has been considerably increased, not the
least due to the fact that the acceleration is not being carried out until the powder
has been melted down onto the substrate, contrary to the conventional wet process
where acceleration of the catalyst is carried out prior to immersion of the substrate
into the solution or suspension of the catalyst. It has not previously been recognized
that by using catalysts in the form of catalyzing plastic powder, whether said powder
contains precious metal systems or non-precious metal compounds, considerable advantages
can be obtained. For instance etching of the substrate in order to form cavities in
which the catalyzing compound may be sucked up so as to ensure a good adhesion is
avoided. Furthermore,the colloidal nature of the catalyzing compounds is stabilized
in the powder according to the invention in a particular manner by the use of a fine-grained
plastic powder.
[0028] The catalytic compounds in the powder according to the invention may include any
desired compound of the metals from group VIII of the periodic system, for instance
iron, cobalt, nickel, ruthenium, rhodium, palladium and/or iridium, in addition to
a tin compound, the tin compound to as large an extent as possible being present in
the oxidation number +2 or in addition to another reducing compound of inorganic or
organic nature. Alternatively, the catalytically active compound may be a compound
of a metal from group IB of the periodic system, as copper, silver or gold.
[0029] When the catalyzing compounds are complex compounds, it may be necessary to use an
accelerator for the metallization which accelerator may be an acid or an alkaline
substance. When commercial catalysts of the PdCl
2/SnC'
2 type are used, an aqueous hydrochloric acid solution (conc. HC1 to H
20 e.g. 1:2) is a suitable accelerator. In this manner the stabilizing alkaline halides
are removed from the melted down catalyzing powder, whereby a more water permeable
surface is achieved in addition. At the following metallization process, this increased
surface porosity causes an extremely good adhesion of the metal to be deposited to
the melted down plastic powder.
[0030] For the preparation of a powder according to the invention including an Sn-Pd catalyst
it may under certain circumstances be undesired that alkaline halides are used to
form a complex compound with PdCl
2, since this can result in a very fatty powder. However, U.S. patent specification
No. 4,212,768 states that other halides are applicable, e.g. CaCl
2·6H
2O, and LaCl
3·7H
2O. It was found particularly advantageous for a powder according to the invention
to utilize a double salt of CaCl
2·6H
2O and PdCl
2, since a very electrostatic powder is thereby obtained. Another manner of avoiding
undesired properties of the powder including a conventional Sn-Pd catalyst, such as
e.g. 9F from Shipley Corp., is to use a plastic emulsion in stead of a jet-ground
powder. In this manner the concentration of the double salt is reduced, said double
salt containing the catalytically active metal.
[0031] In the field of conventional electroless metallization, surfactants have usually
been added to the baths used. It was not previously recognized that an improved effect
can be obtained if the powder which is capable of activating the surface of a substrate
for electroless metallization includes a surfactant. The hydrophobic part of this
surfactant adheres to the hydrophobic plastic material being the main ingredient of
said powder, whereas at the same time the hydrophilic part of the surfactant ensures
a good contact between the melted down powder and an aqueous medium.
[0032] Especially in case of the use of a commercial catalyst of the PdClZ/SnClz type the
invention brings about an important advantage because said catalyst is not activated
for electroless metal deposition until the powder according to the invention has been
melted down and the substrate with the melted down powder is treated, if necessary,
with an acid or alkaline medium. As a result, both the powder and the plastic film
formed of said melted down powder demonstrate a durability not previously known.
[0033] A method for the preparation of a powder according to the invention includes the
steps of mixing the plastic material in fine-grained form or prepared by an emulsion
polymerisation in an aqueous medium with an aqueous dispersion of a surfactant, whereafter
the catalyzing compounds are added and dried upon adjustment of the desired pH value,
e.g. through spray drying. The method according to the invention is characterized
in that it is carried out in an aqueous medium, and that the colloidal particles present
therein or precursors for such particles, inter alia as a consequence of the influcence
of the surfactant, adhere strongly to the plastic particles which act as stabilizer
as well as a cement during the melting down of the dry powder, said cement binding
the activating/catalyzing compounds for the electroless metallization to the surface
of the substrate. The aqueous medium furthermore has the advantage that partly hydrolysed
and oxide-containing compounds are present, which on heating, for instance during
the spray drying process, are melted in the surface of the powder particles and thereby
improve the wetting characteristics of the melted down powder.
[0034] The preparation of a powder according to the invention including non-precious catalyst
compounds may be carried out on the basis of commercially available solutions with
stabilizers present therein and which may be accelerated in a suitable manner, or
the colloidal particles may be precipitated prior to the drying process through the
addition of reducing surface active and precipitating reagents. At the subsequent
drying process, the colloidal nature is in a particular manner stabilized-on the surface
of each powder grain as islands of catalytically active compounds.
[0035] The powder according to the invention may be applied to an insulating substrate through
sprinkling, electrostatic or magneto= static transfer directly to the substrate or
via a light-sensitive master, cf. the prior art. The powder is melted down in order
to obtain a suitable adhesion to the substrate. If the catalyzing compounds are so
stable that they cannot directly iniate an electroless metallizing, an acceleration
can be carried out., Such an acceleration may include treating the powder melted down
on the substrate in an acid or alkaline medium. As a result the catalyzing compounds
are made active for electroless metallizing. In addition, a more porous structure
is obtained, which additonally improves the adhesion of the electrolessly deposited
metal. With a later- galvanic process it is possible to increase the thickness of
the metal layer.
[0036] Within the neighboring field, photocopying, the magnetic one-component toners have
gained increasing use. For use in equipment using this principle, it is possible to
prepare a powder which in accordance with claim 7 includes a magnetic material in
each powder particle, e.g. oxides of iron, the particle size of which is usually less
than 2.5 µ. In addition it is possible to precipitate a thin layer of palladium on
these grains of magnetic material, e.g. by reducing a palladium salt dissolved in
a slurry of said grains onto their surface, e.g. by addition of formaldehyde. Whether
these grains of magnetic material have a thin layer of palladium on the surface or
not or are commercial powders such as for instance Bayferrox 8600 (Bayer Chemie),
a powder according to the invention can be prepared, which in each powder grain includes
grains of magnetic material. It is most advantageous that these grains are slurried
in a plastic can- sion, to which one or more of the catalytically active compounds
as well as a surfactant are added, said surfactant improving the hydrophilic properties
of the ponder prepared when said powder is melted down onto an insulating substrate.
[0037] The particulate plastic material used in the powder of the invention may be any polymer
resin having appropriate surface characteristics as known in the art. Preferred plastic
materials are styrene/acryl-copolymer resins, but for example polyester resins, polyimide
resins or ABS-resins may equally be used.
[0038] The invention thus provides a catalytically active powder which can be used directly
to initiate electroless metallization, and which shows the advantage of achieving
a good adhesion to the substrate as well as a pore-free merging.
[0039] The stability of the powder prepared has proved to be surprisingly good, and it is
of great environmental importance that using the powder according to the invention
a catalyst for electroless metallization is applied in form of a stable powder in
stead of liquids detrimental to environment.
[0040] For further explanation of the powder according to the invention, its preparation
and use, the following examples are given:
Example 1.
[0041] A powder including the following ingredients

Example 2.
[0042] A powder as stated in Example 1 is prepared by 100 g of plastic material (Piccolastic
D 125) upon crushing being ground on a Trost jet mill. The finely ground powder is
slurried in an aqueous dispersion containing the surfactant in an amount corresponding
to 0,4%by weight of the plastic material. 5 g of SnCl
2· 2H
20 are weighed out and heated to 95°C, whereafter 0.1 g of PdCl
2 is added. Upon cooling this mixture is crushed and dissolved in water, whereafter
this solution is added to the plastic suspension. Upon adjustment of the pH to 8 by
means of ammonia water, the plastic suspension is dried on a spray drier (NIRO Atomizer
model Minor) with a rate of rotation on the atomizer wheel of 35,000 r.p.m. and with
a feeding velocity and supply of hot air adapted in such a manner that the input temperature
and the output temperature werel80°C and 80
oC, respectively.
Example 3.
[0043] A powder including the following ingredients:

Example 4.
[0044] A powder as stated in Example 3 is prepared by 100 g of Piccotoner.1200 upon crushing
being added to an aqueous dispersion containing 0.3 g of Atmer 122, which is a surfactant,
in 1 liter of liquid. An amount corresponding to 5 g of solid matter of Catalyst 9
F, which is a commercial catalyst of the PdCl2/SnCl2 type produced by Shipley Inc.,.
is diluted into a volume of 1 liter and pH is adjusted by means of a 6 N NaOH solution
to about 6. Under heavy stirring the diluted catalyst solution is added to the plastic
suspension. By 6N NaOH pH is adjusted to 7, and the mixture is dried on a spray drier
(NIRO Atomizer model Minor) with a rate of rotation on the atomizer wheel of 35,000
r.p.m. and a feeding velocity and supply of hot air adapted in such a manner that
the input temperature and the output temperature were 180°C and 80 C, respectively.
Example 5.
[0045] The use of powder as stated in Example 3 is performed by applying it to an insulating
substrate completely or partly, the powder being sprinkled through a serigraphic mask,
transferred electrophotographically or in another manner, whereafter it is melted
down at a temperature of 140°C. The substrate with the powder melted down is immersed
into a solution of concentrated hydrochloric acid and water in the ratio 1:3 for a
period of 8 minutes. Subsequently it is treated in an accelerator solution (Shipley
19H) for 3 minutes in order upon rinsing to be metallized in a Shipley 328 electroless
copper bath at room temperature.
Example 6.
[0046] A powder including the ingredients

Example 7.
[0047] A powder including the ingredients

Example 8.
[0048] A powder as stated in Example 6 is prepared by 100 g of plastic material upon crushing
being ground on a Trost jet mill. The finely ground powder is slurried in an aqueous
dispersion containing the surfactant (Atmer 114) in an amount corresponding t00,3%
by weight of the plastic material. An aqueous solution of the metal salt is added
in the desired amount, whereafter pH is adjusted to 8 by 6N NaOH. Subsequently, the
plastic suspension is dried on a spray drier (NIRO Atomizer model Minor) with a rate
of rotation on the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply
of hot air adapted in such a manner that the input temperature and the output temperature
were 170°C and 70°C, respectively.
Example 9.
[0049] Analogous with Example 8, a powder as stated in Example 7 was prepared.
Example 10.
[0050] A powder of a plastic material containing hydro-oxides of a metal present in one
or more oxidation steps was prepared by 100 g of plastic material (Piccotoner 1200)
being slurried in a dispersion of a surfactant (Atmer 122 from ICI-Atlas), the amount
of which corresponded to0,3% by weight of the plastic powder. An aqueous solution
was admixed which contained 8 g of CuCl
2, and during heavy stirring an aqueous solution of 2g of KBH
4 was additionally added, whereafter a 6
N NaOH solution was added until a pH of about 9 was reached. The resulting plastic suspension
was dried on a spray drier (NIRO Atomizer model Minor) with a rate of rotation on
the atomizer wheel of 35,000 r.p.m. and a feeding velocity and supply of hot air adapted
in such. a manner that the temperature and the output temperature were 200°C and 80°C,
respectively.
Example 11.
[0051] An aqueous plastic emulsion (Dresinol from Hercules
Inc.) corresponding to 100 g of solid matter was added to an aqueous dispersion of
0.3g of surfactant (Span 60 from ICI-Atlas). During heavy stirring 30 g of Fe
3O
4 of a particle size of less than 0.5 p were added to the above. Furthermore an aqueous
solution of Catalyst 9F (Shipley Inc.) was added in an amount corresponding to 4%
of solid matter, and the pH was adjusted to 8 by 6N NaOH, whereafter a spray drying
was carried out on a NIRO Atomizer model Minor with a rate of rotation on the atomizer
wheel of 35, 000 r.p.m. and a feeding velocity and supply of hot air adapted in such
a manner that the input temperature and the output temperature were 160°C and 65°C,
respectively.
Example 12.
[0052] A powder including the following ingredients

Example 13.
[0053] A method for the preparation of a powder as stated in Example 12 included the following
steps: 0.4 g of PdCl
2 were dissolved in 2.8 g of CaCl
2 6H
2O, which were kept melted at 95°C. After 15 minutes 2.8 g of SnCl
2· 2H
20 were added. This solution was now added to a plastic suspension, where 100 g of
Piccotoner 1200, which in avance had been jet-ground, were slurried into 500 ml of
distilled water, wherein 300 mq of surfactant Atmer 121 (ICI-Atlas) were dispersed.
Thealkali- nity was adjusted to pH = 8 by 6
N NaOH, and a NIRO Atomizer model Minor was used for the spray drying. The atomizerwheel
was adjusted to 35,000 r.p.m., and the feeding velocity and supply of hot air were
adjusted in such a manner that the input temperature and the output temperature were
180°C and 80°C, respectively.
Example 14.
[0054] A powder as'prepared by the method described in Example 11 was transferred in a device
for photocopying, whereby powders containing magnetic matter are electrostatically
transferred to a light-sensitive master, said master optionally being a polyester
film coated with a light-sensitive material. A picture obtained electrostatically
by illumination on the light-sensitive surface charged to a positive high voltage
of 2.8 kV was produced by said powder by means of a conventional magnet brush arrangement
kept at ground potential. Transfer of the resulting electrostatic picture to an insulating
substrate was carried out by charging said substrate.
Example 15.
[0055] A powder as prepared by the method described in Example 11 was used for developing
a magnetically structured Cr0
2-coated polyester film, on which a magnetostatic picture was produced by illumination
with a Xenon-flash lamp. During this procedure, said CrO
2-coated magnetized film was illuminated through a photographic film where the light
penetrated the bright areas of the film and heated the magnetized film to more than
its Curie point. The developing was carried out by a "powder cloud" technique (powder
cloud in flow of air). The powder grains adhering to the magnetized film were subsequently
transferred to an insulating substrate by said substrate being brought to a positive
potential of about 20 kV.
Example 16.
[0056] Powders as stated in Examples 1, 3, 6, 7, and 11 were in turn transferred electrostatically
as follows: The powder was charged electrostatically to a voltage of 2.2 kV in a conventional
device for electrostatic powder transfer. By means of a flow of air the powder was
transferred to a substrate whereafter it was melted down by heating to the melting
temperature.
Example '17.
[0057] A powder with a composition as stated in Example 12 and prepared as stated in Example
13 was mixed in the weight ratio 2 to 100 with iron powder of a particle size of 50
to 100 µ (a conventional carrier for use in magnet brushes). By such a developing
mixture in a conventional magnet brush arrangement, latent electrostatic pictures
were developed 'on a photo-sensitive master, which through conventional corona-discharge
had been charged to a negative high voltage of 3.2 kV and subsequently illuminated
selectively by means of a pattern. Transfer from said photo-sensitive master was carried
out by charging an insulating substrate so that the particles were transferred by
attraction. In a conventional manner the particles were fixed to the isolating substrate
and electroless metallizing was carried out.
1. A powder for use for dry activation of a substrate for electroless metallization,
characterized in that it comprises fine-grained particles of a plastic material and
at least one chemical compound which is a catalyst for electroless metallization,
as well as a surfactant , whereby said chemical compound and said surfactant are present
in an amount of 0.2 - 20 % by weight and 0.01 - 10 % by weight, respectively, both
parts being calculated on the plastic material.
2. A powder as claimed in claim 1, characterized in that the catalytically active
compounds are compounds of the metals of group VIII of the periodic system, such as
iron, cobalt, nickel, ruthenium, rhodium, palladium, iridium, in addition to a tin
compound containing tin in the oxidation number +2.
3. A powder as claimed in claim 1, characterized in that the catalytically active
compounds are compounds of iron, cobalt, nickel, copper, and silver, said compounds
being present as hydro-oxides understood as mixtures of hydroxides and oxides.
4. A powder as claimed in claims 1 - 2 , characterized in that a commercial one-component
catalyst of the PdCl2/SnCl2 type is used as catalyzing compound.
5. A powder as claimed in claims 1-4, characterized in that the plastic material is
a styrene/acryl-copolymer resin, the catalyzing compound being colloidal particles
dispersed in said plastic material.
6. A powder as claimed in claims 1-5, character-ized in that the surfactant consists
of a mixture of glycerolmonostearate and glyceroldistearate, said mixture constituting
0.1 to 1 % by weight of the plastic material.
7. A powder as claimed in claims 1-6, characterized in that it additionally contains
a fine-grained magnetic material.
8. A method for the preparation of a powder as claimed in claims 1-7, characterized
by mixing the plastic material in finely divided form or prepared through emulsion
polymerisation in an aqueous medium with an aqueous solution or dispersion of 0.01
- 10 % by weight of at least one surfactant, calculated on the amount of plastic material,
adding the catalyzing compund or compounds in an amount of 0.2 - 20 % by weight, calculated
on the amount of plastic material, and drying the completed mixture upon adjustment
of the desired pH value.
9. A method as claimed in claim 8, characterized in that the drying is carried out
through spray drying.
10. A method as claimed in claims 8-9, characterized in that a reducing agent is added
to the catalyzing compounds before the drying.
11. The use of a powder as claimed in claims 1-8, characterized in that the powder
upon melting down onto a substrate is subjected to an acceleration treatment in an
acid or alkaline medium.
12. The use of a powder as claimed in claims 1-8 and-11, characterized in that the
entire surface of the substrate or the part which is desired to be metallized is provided
with the powder, which upon melting down and acceleration is metallized through a
subsequent electroless metallization known per se.
13. The use as claimed in claim 12, characterized in that the powder is electrostatically
transferred to a substrate.
14. The use as claimed in claim 12 of a powder as claimed in claim 7, characterized
in that the powder is applied to the substrate magnetostatically under the influence
of magnetic poles provided on the substrate in advance.